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Detailed Description

Analog Section

Figures E2 diagrams A thru D shows the 
equivalent circuit of the analog section in 3 
different phases of operation. The system will 
perform conversions at a rate determined by the 
clock frequency 40,002 clock periods per cycle. 
(see Figure E1B shown earlier in this chapter for 
details of conversion timing).

Auto-Zero Phase I (Figure E2A) 

During the Auto-Zero, the input of the buffer is 
connected to V REF through switch 2, and 
switch 3 closes a loop around the integrator and 
comparator, the purpose of which is to charge 
the Auto-Zero capacitor until the integrator 
output dose not change with time. Also, 
switches 1 and 2 recharge the reference 
capacitor to V REF.

Input Integrate Phase II (Figure E2B)

During Input Integrate the Auto-Zero loop is 
opened and the Analog Input is connected to the 
Buffer Input through switch 4 and C REF if the 
input signal is zero, the buffer, integrator and 
comparator will see the same voltage that 
existed in the previous state (Auto-Zero). Thus, 
the integrator output will not change but will 
remain stationary during the entire input 
integrate cycle. If V 

IN

 is not equal to zero, and 

an umbalanced condition exists compared to the 
Auto-Zero Phase, the integrator will generate a 
ramp whose slope is proportional to V 

IN

.

Deintegrate Phase II (Figures E2C and 
Figures E2D)

During the Deintegrate phase, switch 5 is closed 
and a voltage which is V REF more positive 
than during Auto-Zero is impressed on the 
BUFFER INPUT. Thus the referance capacitor 
stores the equivalent voltage. This returns the 
output of the integrator to the zero crossing 
point established in Phase I. The time, or 
number of counts, required to do this is 
proportional to the input voltage.

E-4-1. Reference Voltage

The precision reference voltage required to do 
the A/D conversion is developed by IC201.  The 
zener voltage is attenuated to approximately -
0.5V .  This voltage is applied to IC2-7 . 

E-4-2. LED Display

The output format from IC2 is in Binary Coded 
Decimal (BCD) format. Each digit is scanned 
for 10 clock pulses. The scan sequence is D5 D4 
D3 D2 D1. This drives Q1 thru Q5, which in 
turn drivers the seven segment displays. The 
BCD data is converted to seven segment format 
by IC4. When the 630BN electronics are in open 
circuit or over-range mode the display flashes 

0000"

. IC5 is a 1 MHz oscillator which is 

divided by 10 by IC6. The 100 KHz clock 
output  then goes to IC2.

E-5.

Ohms-To-DC Converter

The ohms-to-DC converter generates a constant 
current which is passed through the device under 
test to develop the voltage measured by the A/D 
converter.

E-5-1. Constant Current Source

The constant current source is composed of 
IC201, IC202, Q202, D203  and their associated 
components.  The input to the constant current 
source is approxi1.05 volts, developed 
at IC201-7 and connected to IC201-13 through 
R209 and R210. The heart of the constant 
current source is the voltage-to-current 
converter.  A simplified schematic of this circuit 
is shown in Figure E-4 and described in Section 
E-5-2.  The amplifier of IC201-12 is an invertor, 
and its output is applied to IC201-9.  The 
amplifier of IC201-8 has unity gain due to the 
feedback through R213  .  Its output is applied 
to the inverting input of IC202-3.  The output of  
IC202-6 provides feedback to the non-inverting 
input of IC201-10.  This circuit operates to 
maintain the inverting input at IC202-3 and the 
non-inverting input at IC202-2 at the same 
potential.

Summary of Contents for 630ES

Page 1: ...RESEARCH AMPTEC PHONE 512 858 4045 800 350 5105 website http www amptec com FAX 512 858 4340 TOLL FREE IN USA Revision D AMPTEC 630ES SAFETY IGNITER TESTER OPERATION MAINTENANCE MANUAL...

Page 2: ...ry Charger Power Requirements A 5 Setup and Use SECTION B 630ES Explosive Safety Igniter Tester SPECIFICATIONS Table B 2 Specifications SECTION C REPLACEMENT OPTIONAL AND ACCESSORY ITEMS C 1 Available...

Page 3: ...y Scheme Figure E 1 Model 630ES Block Diagram Figure E 1B Analog to Digital Converter Timing Diagram Figure E 2 Analog Section of IC1 and IC2 Figure E 3 Constant Diagram Simplified Figure E 4 LED Disp...

Page 4: ...it useful in a variety of applications Please check the front of this manual for any addendums that may apply to new 630ESs and 630AN conversions SECTION A UNPACKING AND INSPECTION A standard feature...

Page 5: ...630ES can be opened If the Purge Valve was opened return the valve to the closed state tighten clockwise once the 630ES lid is open The 630ES has a way to remove it s lid completely for example when u...

Page 6: ...ng 220VAC 50 HZ AC line power for running the battery charger please inform AMPTEC s sales department at the time of your order and the appropriate adaptor will be included with the 630ES Failsafe Ohm...

Page 7: ...ge clamped at 1 6 volts 2 Power 4 D 5 0 AHr Heavy Duty 1 2V rechargeable nickel cadmium batteries Fuse 2 ampere fast blo 3 AG type AC DC Battery Charger Option 630DC provides 9VDC at 1 1 Ampere nomina...

Page 8: ...d set is terminated with the mating connector for 630ES Front panel connection port user specified AMPTEC RESEARCH s website http www amptec com should also provide the latest information on accessori...

Page 9: ...nd phone changes information C 1 Available Accessories and Options This manual does not list all possible accessories that AMPTEC RESEARCH is willing to provide as a support items for the 630BN Ignite...

Page 10: ...tip Option 630 304 Gold 4 Wire Kelvin Clip Test Lead Set Option KCS Kelvin Clips accept banana jacks in back works with Option 630 403 is a 4 wire Kelvin Handheld Probe Lead set terminated with two ha...

Page 11: ...or the 20 Ohm lowest resistance range is just below the display on the left see item 20 of the 630ES Front Panel Diagram When a given range is selected an indicator LED informs the user Also note that...

Page 12: ...ion AMPTEC 630ES Front Panel Diagram 1 Calibration Maintenance access screws also can be easily protected with a tamper proof calibration sticker or seal 2 Purge Valve provides air pressure equalizati...

Page 13: ...13 10 ohm test resistor for checking the mid scale functionality of the 20 ohm range 14 Input jack for connecting to the 630ES Ohmmeter common test lead plug in black banana jack This common jack is a...

Page 14: ...stepped down from the 9VDC 1 1A supplied by the charger The correct charging voltage is supplied by the adapter included with the instrument Additional AC DC Battery Chargers are available as Option 6...

Page 15: ...keyed test lead connector is optionally available for customized wiring connections kelvin clips cables terminated with spade lugs and special banana jacks All AMPTEC ohmmeters use a high impedance v...

Page 16: ...ng the test resistors in the Functional Test Section then the connect ion problem must be outside of the 630 series meter i e your wiring harness or the actual device under test connection If the 630...

Page 17: ...the fuse from the fuseholder With an adjustable DC power supply set the power supply output to be 4 50 VDC Be sure to observe power supply polarity Connect the power supply to the test points labeled...

Page 18: ...te the batteries need charging or fuse needs replacing If the 630ES exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines have been established to help sol...

Page 19: ...or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common terminal of the functional test section...

Page 20: ...03 takes care of the digital part of the 4 digit 20 000 count dual slope conversion COUNTERS DISPLAY COMPARATOR BUFFER MULTIPLEXER ZERO CROSSING DETECTOR INTEG UUT CONTROL LOGIC INPUT SWITCH DC CONSTA...

Page 21: ...EGRATOR INTEGRATOR COMPARATOR COMPARATOR CAZ CAZ CSTRAY CSTRAY RINT RINT FIGURE E 2B PHASE ll INTEGRATE INPUT FIGURE E 2C PHASE lll AND DE INTEGRATE CINT CINT VIN VIN CREF CREF 3 3 1 1 2 2 6 6 5 5 4 4...

Page 22: ...ished in Phase I The time or number of counts required to do this is proportional to the input voltage E 4 1 Reference Voltage The precision reference voltage required to do the A D conversion is deve...

Page 23: ...connect the 5 volt supply directly across R218 D202 the range resistor and R L D203 however acts as a 1 6 volt zener diode limiting the voltage that can appear across these components Even if every co...

Page 24: ...Power Supply Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5VD is used for driving IC8 the low battery detection circuit The 1...

Page 25: ...um of E plus the output of in IC202 Consider now that the short is removed from the Ihi and I terminals and a 100 ohm resistor R is lo L connected in its place The current through RL increases the vol...

Page 26: ...hm range RL2 is for the 200 Ohm range RL3 is for the 2K Ohm range and RL4 is for the 200K Ohm range A B G F C E D D P SEGMENT PIN A 1 B 13 C 10 D 8 E 7 F 2 G 11 D P 6 Common 14 PIN 1 2 3 4 5 6 7 PIN 1...

Page 27: ...g the calibration procedure Some calibration adjustments are accessed by removing the calibration access screws cont next column in the top plate perimeter of the unit Use the two handles careful not...

Page 28: ...2 Ohm Range Full Scale Adjustment 1 Select the 2 ohm range Connect the 4 Wire Kelvin leads to the 1 00 ohm standard resistor 2 Adjust RV6 on main PCB for a display reading of 1 0000 Ohms 3 Check the 2...

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