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AV 70 X

MAINTENANCE MANUAL

After 2,000 hours of operation (after 2 years)

3.6.25.

Checking and adjusting valve clearance **

3.6.26.

Engine coolant exchange

3.6.27.

How to exchange oil in the vibrators

3.6.28.

How to exchange hydraulic oil and filters

Maintenance as required

3.6.29.

Fuel system breathing

3.6.30.

How to replace air filter elements

3.5.31.

How to clean water separator of fuel filter

3.6.32.

Cleaning of coolers

3.6.33.

How to clean cab ventilation filter

3.6.34.

Drain water from sprinkling circuit before winter season

3.6.35.

Adjust the scrapers

3.6.36.

Machine cleaning

3.6.37.

Check the tightening of bolted connections

* First after 200 hours

** First after 250 hours

Summary of Contents for AV 70 X

Page 1: ...Book ID 4 P06406CU AV 70 X Cummins EN Operating manual...

Page 2: ......

Page 3: ...Edition EN AV 70 X Cummins Tier 3 06 2011 4062005 Operating manual From Serial No Translation of Original Operating Manual Articulated tandem roller...

Page 4: ......

Page 5: ...M sto a datum vyd n Place and date of issue Ort und Datum der Ausgabe...

Page 6: ......

Page 7: ...serve to familiarise the machinist operator with the roller and to support him during handling and main tenance It is therefore absolutely necessary to provide the operator with these instructions an...

Page 8: ...ns of figures are reserved All dimensions and weights are approximate and therefore not binding Ammann Czech Republic a s reserves the right to perform modifications without obligation to inform the m...

Page 9: ...des of the machine moving forward SYMBOLS OF THE SAFETY NOTICES The notice warns of a serious risk of personal injury or other personal hazards The notice warns of possible damages to the machine or i...

Page 10: ...on scheme 12 1 3 Technical data 14 1 3 1 Weights 14 1 3 2 Driving properties 14 1 3 3 Drive 14 1 3 4 Engine 14 1 3 5 Brakes 15 1 3 6 The vibrations 15 1 3 7 Sprinkling 15 1 3 8 Fluid capacities 15 1 3...

Page 11: ...ver 2 Months Long 36 2 3 3 Dewaxing and inspection of the supplied machine 37 2 4 Machine Disposal Following Its Life Termination 38 2 5 Machine Description 39 2 6 Controls Dashboard Instruments 40 2...

Page 12: ...intenance Operations 99 After 20 hours of operation daily 100 3 6 1 Engine oil level check 100 3 6 2 Engine cooling liquid level check 101 3 6 3 Inspect the engine belt 102 3 6 4 Crankcase breather 10...

Page 13: ...sting valve clearance 126 3 6 26 Engine coolant exchange 126 3 6 27 How to exchange oil in the vibrators 130 3 6 28 How to exchange hydraulic oil and filters 130 Maintenance as required 134 3 6 29 Fue...

Page 14: ...8 AV 70 X...

Page 15: ...9 AV 70 X SPECIFICATION MANUAL 1 SPECIFICATION MANUAL AV 70 X Cummins Tier 3...

Page 16: ...6 in and sand and gravel materials up to a layer thickness of 370 mm 14 6 in The rollers are not suitable for the compaction of rockfill and loam and clay materials The rollers are intended for the o...

Page 17: ...11 AV 70 X 400103 2 1 3 400102 SPECIFICATION MANUAL Placing of the production label 1 Production label 2 Machine s production number 3 Label of the ROPS cabin Cummins engine serial number...

Page 18: ...0 X 406002 H1 A L S H4 S D 1 2 Machine dimension scheme A D H1 H2 H3 H4 mm 3260 1150 3005 2300 965 240 in 128 4 45 3 118 3 90 6 38 9 4 L O S W1 W2 W3 mm 4410 45 15 1450 1550 180 in 173 6 1 8 0 6 57 1...

Page 19: ...13 AV 70 X O W1 W2 H3 H2 W3 406003 SPECIFICATION MANUAL...

Page 20: ...es Drive type hydrostatic Drive front and rear Turning radius outer contour mm in 6410 252 4 Turning radius outer edge mm in 4600 181 1 Travelling speed in both directions Speed 2000 km h MPH 10 6 6 6...

Page 21: ...mm in 0 35 0 012 Big amplitude mm in 0 6 0 023 1 3 7 Sprinkling Sprinkling pressure Number of pumps 2 Number of filtration stages 3 1 3 8 Fluid capacities Engine oil fill l gal US 7 1 85 Cooling syst...

Page 22: ...x 0 5 m s 2 According to EN 1032 A1 gravel Total value of vibrations transmitted to hands vector sum ahv 2 7 0 6 m s 2 According to EN 1032 A1 gravel 1 3 11 Optional equipment Tier II engine non CE li...

Page 23: ...17 AV 70 X SPECIFICATION MANUAL Notes...

Page 24: ...18 AV 70 X...

Page 25: ...19 AV 70 X OPERATION MANUAL 2 OPERATION MANUAL AV 70 X Cummins Tier 3...

Page 26: ...20 AV 70 X...

Page 27: ...who will carry out earth work familiar with these conditions He must specify Code of Practice C O P part of which is work procedure for a given work operation and this work procedure will specify int...

Page 28: ...aintenanceorrepairsmustgetfamiliarwith the guidelines given in the Machine Operation Manual He shall provide for fire extinguisher to undergo regular in spections He must ensure the Machine Operation...

Page 29: ...nes Before work commencement the driver must get familiar with the workplace environment i e with the slopes utility line system with necessary types of workplace protections with regard to the enviro...

Page 30: ...tability not to make the Machine interfere with traffic roads not to expose the Machine to falling objects rock and where the Machine is safe against any natural disaster of other kind floods landslid...

Page 31: ...e To operate the machine at places impossible to see from dri ver s stand and where hazard to people or property could occur unless work safety has been secured through some other way like for instanc...

Page 32: ...19 19 19 20 19 20 20 20 21 21 21 21 1 3 5 5 5 6 4 4 4 4 7 8 9 10 11 2 12 13 14 15 16 17 18 22 23 24 D A B B A C C 406004 E E D 2 1 Major Safety Precautions 2 1 5 Safety inscriptions and signs used on...

Page 33: ...stowage box at the seat 3 Fasten your seat belt Fasten your seat belt before driving symbol located on the left on the control panel 4 Clamping hazard Maintain safe distance from the Machine danger of...

Page 34: ...f the rear frame overhead exhaust pipe 9 Bonnet lifting adjust at rest Lift the bonnet with the engine switched OFF Symbol located on the disconnector door 10 Bonnet lifting Pump to lift the bonnet Sy...

Page 35: ...LH side of control panel 15 Cooling liquid Cooling liquid is deleterious Scald hazard during its ex change Read Operation Manual symbol located on the cooling liquid tank 16 Cooling liquid Danger of s...

Page 36: ...ar frame along both sides 22 Lifting diagram Use rigging of sufficient loading capacity to lift the Ma chine Secure the Machine s joint before lifting symbol located on the left on the front frame 23...

Page 37: ...alm in the direction of the driver second arm akimbo Attention Both arms sideways raised horizontally palms forward Attention Danger Swinging motion of both of the arms with antebrachium from the posi...

Page 38: ...rt swinging movements of antebrachium towards the body and backward Low speed cruising backward away from me Both arms erected abreast bending across with palms away from the body short swinging movem...

Page 39: ...lifted forward bending across Mark the X distance between palms then the motion signal follows Engine start Circular motion of right hand s antebrachium with the fist closed Engine cut off Oscillatin...

Page 40: ...34 AV 70 X...

Page 41: ...s in undesignaged bottles or other vessels due to the hazard of them being interchanged Especially haza rdous is the possibility of interchanging them with eatables or drinks Upon skin mucosa eye cont...

Page 42: ...re in a cool dry room recharge the accumulators regularly Support the runner frame so the damping system shows minimal sag Protect rubber elements through painting with spec preser vation agent Apply...

Page 43: ...aged during transport or are missing Inform the shipper of any discrepancies Before starting operations again wash off conservation ith highpressured hot water with ordinary degreasing means added as...

Page 44: ...the User will be liable to follow national waste and environmental regulations and acts We recommend to always contact in these cases the specialized companies with respective authorization to deal p...

Page 45: ...ine 6 Drum travel hydroelectric generator 7 Drum vibration hydroelectric generator 8 Travel hydraulic motor 9 Vibration hydraulic motor 10 Steering joint 11 Hydraulics tank 12 Fuel tank 13 Sprinkling...

Page 46: ...40 AV 70 X 1 2 MAN AUT 0 kg 0 25 26 24 13 30 11 19 20 21 22 23 15 27 29 5 1 2 8 9 10 3 4 32 5 1 7 6 6 7 31 17 14 12 28 16 400272 18 2 6 Controls Dashboard Instruments...

Page 47: ...ch 15 Vibration amplitude selector switch 16 Vibration mode selection switch MAN AUT 17 Combined switch 18 Switch for constant speed and protection against engine overload 19 Beacon switch optional 20...

Page 48: ...42 AV 70 X 1 2 MAN AUT 0 kg 0 400272A 25 26 5 1 2 8 9 3 4 5 1 7 6 6 7 0 N 1 2 6 Machine basic functions control...

Page 49: ...17 3317 2685 3128 It is used to adjust soft starting to move and stopping to move when stopping and reversing the Machine In this way the crea tion of waves on compacted surface will be eliminated Pre...

Page 50: ...44 AV 70 X 1 2 MAN AUT 0 kg 0 10 11 16 23 25 26 13 15 17 14 12 400272B 2 6 Machine basic functions control...

Page 51: ...406 It is used to adjust combustion engine rpm ranging from idle to max speed Move the accelerator control towards operator seat to increase the rpm and vice versa Accelerator control is connected wit...

Page 52: ...46 AV 70 X 1 2 MAN AUT 0 kg 0 400272C 25 26 24 13 19 20 21 22 23 2 1 kg 1 18 2 6 Machine basic functions control...

Page 53: ...Adjust engine max rpm by means of ac celerator control 13 before turning ON the switch When a hard terrain has been overcome turn OFF the switch Switch hazard beacon indicator lamp 19 optional 592348...

Page 54: ...rator is not sitting on the seat or when emergency brake has been enabled Indicator lamp for hydraulic oil pressure filter fouled AMN3 Indicator lamp ON signals filter element is fouled Immediately re...

Page 55: ...check cooling liq uid amount or find out any defect AMN7 Indicator lamp for traffic indicator lights AMN8 Indicator lamp ON will signal traffic indicator lights are ON or alarm lights have been turned...

Page 56: ...50 AV 70 X 400501A 26 2 6 Machine basic functions control...

Page 57: ...e and stopping to move is ON Intermittent flashing of this indicator lamp signals an error code for a defect within Machine travel system Shut down the Machine and call service organization in respect...

Page 58: ...orn beacon extra lights mounting socket F4 5 A clusters F5 10 A travel electronics backing horn F6 15 A sprinkling F7 7 5 A vibrations CRAB trimmer F8 reserve Other fuses located on the Machine At bat...

Page 59: ...agnostics socket 29 It is used to check and set the control units parameters via exter nal computer units notebook Mounting socket 30 It is used to connect auxiliary inspection lamp 12V Steering wheel...

Page 60: ...ce Operator s place can be swivelled within the range of 40 when accelerator pedal is pressed Once the pedal is released the op erator s place is locked arrested in one of 4 positions Seat switch Seat...

Page 61: ...38 Adjustable nozzles are located on cabin ceiling please adjust and swivel the dampers to alter the amount and direction of flowing air 596625 2260 594701 Three position selector switch Turned OFF L...

Page 62: ...AX position valve fully open for the amount of liquid flowing to the heating body Adjust the heating valve before driving Hand pump control lever 40 It is used to control the hand pump when lifting or...

Page 63: ...facturer recommends that the machine be equipped with a fire extinguisher Stowage pockets 43 These are used for Operator s personal items Anti dazzle sun screen 44 Adjust the anti dazzle screen throug...

Page 64: ...udes replaceable filter element to catch the impurities drawn in from air Additional lights 46 Lights located on the Machine cabin optional Beacon socket 47 It is used to connect the beacon Maintain t...

Page 65: ...ransportation position Battery disconnector 51 It is used to disconnect the battery from the Machine frame Position 0 Machine wiring disconnected Position I Machine wiring connected Working position H...

Page 66: ...60 AV 70 X 1 2 MAN AUT 0 kg 0 12 25 26 13 1 8 1 17 400272D 0 N 1 2 7 How to Control and Use the Machine...

Page 67: ...ver the key to the suspended position II and keep it at the position for approximately 15 seconds engine heating this action can be skipped with a hot engine or at a high ambient temperature Turn the...

Page 68: ...62 AV 70 X 12V 0 406005 0 1 V 2 2 3 4 1 2 7 Machine basic functions control...

Page 69: ...hen started disconnect the battery jump cables in reverse order Do not connect pole cable to pole of discharged battery of the Machine being started There is risk of strong sparking in course of start...

Page 70: ...64 AV 70 X 1 2 MAN AUT 0 kg 0 13 400272E 26 1 2 3 1 0 N 1 2 7 Machine basic functions control...

Page 71: ...chine is unable to start moving Note The instantaneous stopping of the Machine by means of travel controls 1 applies to all travel modes of the Machine Shift the travel controls 1 to opposite position...

Page 72: ...66 AV 70 X 1 2 MAN AUT 0 kg 0 400272F 0 N 1 3 26 13 2 1 kg 1 18 2 7 Machine basic functions control...

Page 73: ...l unit will automatically reduce the power take off through lowering the set rpm rpm of travel hydraulic motor independently of travel control position Thus the pulling power of the travel hydraulic m...

Page 74: ...68 AV 70 X 1 2 MAN AUT 0 kg 0 400272G 26 5 1 2 5 1 6 6 0 N 1 4 2 7 Machine basic functions control...

Page 75: ...ft the indicator lamp on cluster 26 will light up to signal this function Max deflection of the front drum to both sides is 180 mm Turning OFF Press switch 4 to cancel CRAB mode of front drum Indicato...

Page 76: ...70 AV 70 X 1 2 MAN AUT 0 kg 0 16 400272H 0 N 1 25 13 15 1 7 7 14 1 2 2 7 Machine basic functions control...

Page 77: ...the travel controls 1 shall be in 0 position You can switch OFF the vibration by shifting travel controls 1 to neutral N position Automatic vibration switching ON OFF mode AUT Use switch 16 to turn O...

Page 78: ...72 AV 70 X 1 2 MAN AUT 0 kg 0 13 12 7 7 400272I 0 N 1 25 1 8 1 2 7 Machine basic functions control...

Page 79: ...tton 7 on travel control 1 to switch OFF vibration indicator lamp on cluster 25 will go OFF Stop the Machine through shifting travel controls 1 to neutral N position Use accelerator control 13 to adju...

Page 80: ...nnet Remove control lever and insert in the hand pump Turn the bonnet raising lever to the horizontal position see the figure Pump to lift the bonnet Once lifted secure the bonnet with strut Lift the...

Page 81: ...ump to lift the bonnet and secure with strut Turn the bonnet raising lever to the vertical position see the fig ure and the bonnet will start to drop Confirm safe touch down of the bonnet Remove contr...

Page 82: ...76 AV 70 X 1 2 MAN AUT 0 kg 0 10 400272J 26 9 11 2 7 Machine basic functions control...

Page 83: ...sing the potentiometer of the watering cycle interval 10 set the watering intensity within the range of MIN MAX The watering intensity depends on the driving speed the standing machine performs wateri...

Page 84: ...pplicable to the working site The machine should be transported on a vehicle on public roads When loading and unloading the ve hicle transporting the machine must be braked and mechanically protected...

Page 85: ...g lugs Observe safety regulations when load ing and unloading Use the crane of sufficient loading capacity Use corresponding and unbroken rig ging of sufficient loading capacity The Machine must be ti...

Page 86: ...Raise the bonnet and secure it with a support Travel pump short circuiting Unscrew two multi purpose relieve valves by three threads in CCW direction hexagon 22 mm Unless the engine works or a defect...

Page 87: ...he travel hydroelectric generator is located on the LH side in engine compartment Remove hose 3 away from the clip Disconnect hose 1 in quick coupler 2 Connect hose 3 into quick coupler 2 Connect batt...

Page 88: ...course of towing Check regularly the Machine brakes do not become hot in course of towing the Machine If brake indicator lamp will go ON in course of towing stop towing the Machine and start pumping...

Page 89: ...ling 1 must always be connected at the point 2 No persons may be on the towed roller with a non functional engine After towing the roller away restore the roller into original condition Make sure that...

Page 90: ...to describe their impact as follows each 10 C 18 F of temperature rise means power drop by up to 4 at constant humidity each 10 of RH increase means power drop by up to 2 at constant temperature At a...

Page 91: ...85 AV 70 X OPERATION MANUAL Notes...

Page 92: ...86 AV 70 X...

Page 93: ...87 AV 70 X MAINTENANCE MANUAL 3 MAINTENANCE MANUAL AV 70 X Cummins Tier 3...

Page 94: ...88 AV 70 X...

Page 95: ...with torque specified and through checking the connection tightness with the operation media heated beware of burns use recommended media only Upon completion of the adjustment or maintenance please...

Page 96: ...also the cleaners and preserving agents in the genuine original and properly labelled packages Do not admit any storage of these materials in unlabelled bottles or in any other vessels with regard to...

Page 97: ...ropriate All the year round SAE 15W 40 refer to Fig Note Exceeding low temperature limit leads to no engine damage it may only cause some starting difficulties It is convenient to use universal multi...

Page 98: ...iling point is 110 C 228 F unless badly required NEVER use the portion over 68 We do NOT recommend to mutually blend antifreeze agents Mixing various types of cooling liquid may cause loss of anticorr...

Page 99: ...nth or longer at am bient temperatures below 8 C 18 F please exchange oil in the hydraulic sys tem for the oil with cinematic viscosity of 46 mm2 s viscosity class HV 46 At the temperatures below 13 C...

Page 100: ...g the glass washer tank Replace water with antifreeze agent at the temperatures below 0 C 32 F 3 2 7 Gear oil For greasing the drum reducers use high quality oils corre sponding to API GL 5 or EP or M...

Page 101: ...0 56 2158 Drum bearings calliper bearings king pins sus pensions Lube grease under Section 3 2 5 As required 0787 Cooling system Coolant under Section 3 2 3 15 3 96 2152 Vibration drum Engine oil unde...

Page 102: ...s Following 250 hours of operation after 3 months 3 6 11 Engine oil exchange 3 6 12 Inspect engine induction manifold 3 6 13 Inspect engine cooling circuit 3 6 14 Inspect the battery 3 6 15 Air filter...

Page 103: ...d filters Maintenance as required 3 6 29 Fuel system breathing 3 6 30 How to replace air filter elements 3 5 31 How to clean water separator of fuel filter 3 6 32 Cleaning of coolers 3 6 33 How to cle...

Page 104: ...ication Chart ISO 6743 9 CCEB 2 ISOVG 68 ISO 6743 HV SAE 15W 40 API CH 4 SJ CI 4 SK SAE 80W 90H API GL 5 20 250 1000 2000 EXCHANGE LUBRICATE INSPECTION Engine oil Grease Hydraulic oil LUBRICATION PLAN...

Page 105: ...operation or after the major overhaul please carry out the operations under this Section 3 6 24 Oil change in the gearboxes Following the first 250 hours of new Machine operation or after the major o...

Page 106: ...Low division mark L shows lowest possible oil level high di vision mark H High shows the highest level The amount of oil between Low and High marks is 1 5 l 1 6 U S Quart Following the refill please w...

Page 107: ...Wait to remove the filler plug only after enginecoolanttemperaturedropsbelow 50 C 120 F If filler plug is removed at higher temperature then the hazard of vapour scald or coolant scald will occur due...

Page 108: ...red a damage 3 6 4 Crankcase breather Check crankcase breather pipe so it is not clogged due to any deposits fragments chips or in winter frozen with ice When longitudinal cracks occur on the belt or...

Page 109: ...rapped in the dust valve will automatically be emp tied with the Machine running Do NOT operate the Machine when dust valve is damaged If air filter vacuum valve is damaged re place it with new one of...

Page 110: ...must then be deaerated which is rather hard and demanding Use solely a clean recommended fuel per Section 3 2 2 NEVER replenish fuel in confined space Fuel must NOT be spilled Clean tank filler cap 1...

Page 111: ...sible in oil gauge Refill required oil according to the Section 3 2 4 Upon higher loss of oil find out the cause of hydraulic system leaking leaks through hose screw joints screwed fit ting of hydroel...

Page 112: ...icator lamp for the zero position of travel controller Brake alarm indicator lamp Battery charge control lamp Engine lubrication indicator flickers Start the engine The indicator lamps on LH cluster m...

Page 113: ...hine space beneath the Machine in time Make sure the area in front and behind the Machine is free with no persons present within thereof Emergency brake push button function Check whether emergency br...

Page 114: ...9 l 2 4 galUS capacity Remove drain plug 1 and let the oil flow out Check the drain plug gasket replace if damaged Check the thread and clean seating face for gasket Reinstall the plug Torque is 50 N...

Page 115: ...Apply a thin layer of oil on the filter rubber sealing Do not overtighten the filter the thread and gasket may get impaired Use filler neck 2 to fill the engine with clean motor oil Fill the new filt...

Page 116: ...rate container and handle them so these do not pollute the environment Note Fill up to the dipstick s top division mark Total sump capac ity is 7 l 1 85 gal US When oil is exchanged start the engine a...

Page 117: ...00181 400618 MAINTENANCE MANUAL Check that oil cooling gills and radiator fins are not fouled If fins are fouled then clean them for instance purging the coolers with pressure air steam or hot water a...

Page 118: ...e is 12 6 V and more the battery is fully charged If the no load voltage is below 12 2 V the battery should be charged immediately After it has been charged leave the battery at rest for 2 3 hours and...

Page 119: ...nd water Get prompt medical attention Do not eat drink smoke while at work Having finished the work please wash your hands and your face thoroughly with water and soap Do not try whether wires are ene...

Page 120: ...sensor check Adjust the engine rpm to round 1500 rmp Cover briefly the air filter intake hole Once covered the indicator lamp for air filter clogged shall light up Unless indicator lamp goes ON check...

Page 121: ...115 AV 70 X 400288 1 2 400262A 400635 MAINTENANCE MANUAL 3 6 16 Watering filter cleaning Close water supply through the valve 1 2 Remove sprinkler filter vessel replace the strainer and clean it...

Page 122: ...116 AV 70 X 400289 400190 3 3 6 Lubrication and Maintenance Operations Remove and clean sprinkler strainers 3...

Page 123: ...hine lubrication Take off the caps on the greasing nipples Step by step put on the greasing nipple of high pressure press and lubricate till the old grease starts pouring out Reinstall the greasing ni...

Page 124: ...118 AV 70 X 400194 400195 3 6 Lubrication and Maintenance Operations Linear hydraulic motors to lift off the bonnet Upper pins 2 x Lower pins 2 x Cabin door hinge pins pins 8 x...

Page 125: ...ter 6 months 3 6 18 Engine fuel filter exchange Clean the fuel filter Remove the filter Fill new filter with clean fuel and lubricate sealing O ring 2 with oil Clean the sealing face of filter holder...

Page 126: ...the cool ing system Add antifreeze according to Section 3 2 3 Observe fire precautions during replace ment Replace in ventilated rooms with no fire hazard Do not smoke or use open flame when at work U...

Page 127: ...is running check visually the belt pulley of al ternator 1 and crank shaft 2 to make sure that it does not oscil late Stop the engine Check the belt tension by applying a pressure of 110 N 25 lb If th...

Page 128: ...Inspect the silencing system Check the condition of rubber metal coherence bond strength between metal and rubber Rubber metal of driver s compartment 4x Replace the damaged ones Check the bolts and n...

Page 129: ...123 AV 70 X 400622 400620B 416018 MAINTENANCE MANUAL Rubber metal for the engine 3x Rubber metal for battery holder 4x Cooler metal rubber parts 4 pieces...

Page 130: ...nce Operations 3 6 23 Clean the water tank Remove the tank filler neck cap Open tank drain hole Flush the tank with stream of water Clean the strainer inside the filler neck Drain water from water tan...

Page 131: ...oil after the first 200 engine hours Do not touch the gearbox and adjacent parts if hot Catch the drained oil Dispose of according to legal regulations Let the drained oil cool down below 50 C 120 F...

Page 132: ...ntact points please re fer to Engine Operation and Maintenance Manual 3 6 26 Engine coolant exchange How to drain cooling circuit Before you drain the coolant from the cooling circuit let the engine r...

Page 133: ...process of cleaning the cooling circuit is divided into two parts First part Install the drain plug fill the cooling system with the mix ture of the following ratio 0 5 kg 1 lb of sodium carbonate and...

Page 134: ...l clean water flows out Fill the cooling circuit Install the drain plug fill the cooling system with new cool ant at the ratio of min 50 water 50 antifreeze Wear gloves to protect your hands Wear safe...

Page 135: ...olant level on water gauge is between MIN and MAX Do not open the overpressure plug be fore coolant temperature drops below 50 C 122 F If you open overpressure plug the liquid may splash out causing s...

Page 136: ...Locate the Machine so the plug 1 is in its highest position Remove the plug 1 Check the amount of oil through loosening plug 2 oil must flow out Reinstall the plug 2 Use port 1 to refill 2 more litre...

Page 137: ...hly and flush the tank with new oil Remount the tank lid 1 and use a new seal Drain oil when cooled down below 50 C 122 F Observe the fire precautions When disconnecting the hydraulic cir cuits blind...

Page 138: ...inside the filler neck Note When filling through the tank filler neck a large portion of old oil will remain in the circuit along with the impurities and the life of hydraulic units will lower You may...

Page 139: ...with clean oil Insert new element into the filter vessel and screw on again tighten with 40 10 Nm 30 7 ft lb torque Use the original filter elements accord ing to the Spare Parts Catalogue only Used...

Page 140: ...stem before the first start upon filter replacement long term shutdown of the Machine fuel drawn off Low pressure piping blow off and filter deaeration Use the pump on fuel filter head to blow off the...

Page 141: ...would be an indication of its leakage in the filter body Press the gasket on the new element whether it is flexible Make sure the gasket is seated properly How to replace air filter element The air fi...

Page 142: ...replace ments of the main element When safety element is damaged please replace it with the new one of identical type as per identification Replace instantly a damaged vacuum valve Clean filter s inn...

Page 143: ...eparator of fuel filter Water trap indicator lamp is ON Do not drain separator when the engine is running Follow the fire precautions No smoking allowed at work on fuel system Collect escaped fuel in...

Page 144: ...ed according to the manufacturer s manual Find out a cause of contamination Clean the Machine at a workplace equipped with cleaner collection system to prevent soil contamination and water resource co...

Page 145: ...gard to any potential damage to individual parts because of frost How to drain water from the sprinkling circuit Remove sprinkling water tank drain plug Store the drain plug at a safe place Tank s ful...

Page 146: ...rinkling pumps for 20 sec so these become drained This procedure will guarantee you max drainage of the sprinkling circuit when all the abovementioned operations are completed please proceed in revers...

Page 147: ...d hole set up the correct function of the blade 3 If the scraper is set in the oval shaped hole at the maximum and the blade is worn out remove the blade and replace with a new one Blade replacement D...

Page 148: ...n working position the scraper blade 3 is pressed against the drum body 4 by means of gas struts 4 Replace the blade When the blade becomes excessively worn please lift off the scraper remove the bolt...

Page 149: ...em so to avoid soil or water recourse contaminations NEVER use banned cleaners 3 6 37 Check the tightening of bolted connections Confirm regularly that no loosening of bolted connections has occurred...

Page 150: ...l Min Max 14 12x1 5 6 20 15 25 15 11 18 17 14x1 5 8 38 30 45 28 22 33 19 16x1 5 8 45 38 52 33 28 38 10 22 18x1 5 10 51 43 58 38 32 43 12 24 20x1 5 12 58 50 65 43 37 48 27 22x1 5 14 74 60 88 55 44 65 1...

Page 151: ...5 60 44 18 x 1 5 70 52 20 x 1 5 90 66 22 x 1 5 100 74 26 x1 5 120 89 27 x 1 5 150 111 33 x 1 5 250 184 42 x 1 5 400 295 48 x 1 5 500 369 Tightening moments for the necks G M Nm lb ft G 1 8 25 18 G 1 4...

Page 152: ...146 AV 70 X...

Page 153: ...enance Manual Unless you will be able to specify the cause of a defect please contact authorized dealer s or manufacturer s Help Desk service assistance 3 7 Defects The troubleshooting of hydraulics a...

Page 154: ...gine lubrication pressure switch S11 Engine overheating switch S12 Hydraulic oil overheating switch S13 Float water in fuel filter S14 Backing horn switch S15 Neutral switch S16 Emergency brake pushbu...

Page 155: ...S22 S12 A3 A2 S11 S9 S8 H4 B1 S7 F4 S10 S14 S15 E19 E18 A5 H5 E12 M1 A4 E7 E8 E1 E2 E3 E4 E9 E10 E11 E13 E14 E15 E16 E17 F2 F1 S3 F3 S4 S5 S6 F5 Q1 G1 A1 R2 R1 S16 S19 B5 S1 F10 K21 R5 F17 F16 R4 K20...

Page 156: ...gine lubrication pressure switch S11 Engine overheating switch S12 Hydraulic oil overheating switch S13 Float water in fuel filter S14 Backing horn switch S15 Neutral switch S16 Emergency brake pushbu...

Page 157: ...D F A C E P V13 V12 S27 S26 Y11 Y10 Y8 Y9 E20 S30 S31 S28 S29 S25 V1 V2 F15 V8 V7 V6 V5 Y14 S24 Y15 K12 K11 F6 F7 M M3 Y12 Y13 M M2 F8 S34 F14 K16 S36 M M10 M M9 F13 S35 V10 V9 F12 S32 M M4 M M7 F11...

Page 158: ...motor 12 Edge entter hydraulic motor optional 14 Power assisted steering 15 Flow divider 16 Filter 17 Steering block 18 Flushing purging block 19 Cooler combined type 20 Hydraulic tank 21 Hand pump 22...

Page 159: ...40 C 55 C Dn19 Dn16 Dn32 Dn16 Dn10 Dn13 100 20 Dn10 0 5 mm 25 230 400 0 5 bar D B C Dn16 Dn16 Dn16 Dn6 Dn6 C Dn16 400 Dn13 Dn10 Dn8 Dn8 A5 100 100 13 bar 90 45 125 50 25 130 A1 A2 B2 B1 T1 X P1 T3 PP...

Page 160: ...154 AV 70 X Notes...

Page 161: ......

Page 162: ...Ammann Unternehmungen Eisenbahnstrasse 25 CH 4901 Langenthal Phone 41 62 916 61 61 www ammann group com...

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