Ammann 6120529 Operating Manual Download

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120

1281

24.

07.

2013

7.13

Simple/double vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

7.13.1

Switching vibration on/off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

7.14

Vibration automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

7.14.1

Manual vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

7.14.2

Automatic vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

8.1

Edge cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

8.1.1

Presetting edge cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

8.1.2

Operation of the edge cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

8.1.3

Disks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

8.2

2 operating levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

8.3

Brake light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

8.4

Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

8.5

Rear work light and revolving warning light . . . . . . . . . . . . . . . . . . . . 73

8.6

Work light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

8.7

Working light and revolving warning light. . . . . . . . . . . . . . . . . . . . . . 74

8.8

Revolving warning light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

8.8.1

Switching on the revolving warning light . . . . . . . . . . . . . . . . . . . . 74

8.8.2

Positions of the revolving warning light . . . . . . . . . . . . . . . . . . . . . 74

8.8.3

Replacing the bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

8.9

Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

8.9.1

Transport with ROPS folded down . . . . . . . . . . . . . . . . . . . . . . . . 76

8.9.2

Fitting / removing the roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8.9.3

Transport with ROPS folded up . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8.9.4

Removing the tarpaulin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8.10

Lockable ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

8.10.1

Mounting the loss-prevention retainers . . . . . . . . . . . . . . . . . . . . . 77

8.11

Locking water tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

8.12

Reverse alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

8.13

Brake warning buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

8.14

Battery cut-off switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

8.14.1

Switching battery cut-off switch on / off . . . . . . . . . . . . . . . . . . . . . 79

8.15

Temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

8.15.1

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

8.15.2

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

8.15.3

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

8.16

Anti-adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

8.16.1

Switching on anti-adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

8.16.2

Advantages of anti-adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

8.16.3

Anti-adhesive designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

8.17

Seat heating for seat cushion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

9.1

General safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

9.1.1

Battery safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

9.2

General information about maintenance . . . . . . . . . . . . . . . . . . . . . . 88

9.3

Maintenance ARX 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

9.3.1

Maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

9.4

Maintenance check sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

9.5

Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

9.6

Opening the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

9.7

Engine compartment overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

9.8

Fuel (diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

9.8.1

Checking fuel level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

9.8.2

Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

9.8.3

Draining fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

9.8.4

Cleaning the fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

8.1

Track unit (Trackunit) . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for 6120529

Page 1: ... 20 OPERATING MANUAL TANDEM ROLLER YANMAR 3TNV76 EU Stage V US EPA Tier 4i EDITION 01 2018 EN ARX 12 YA St V T4i From Serial No 6110609 ARX 16 YA St V T4i From Serial No 6120529 ARX 20 YA St V T4i From Serial No 6130287 ...

Page 2: ......

Page 3: ...rantierter Schallleistungspegel LWA 103 dB Místo a datum vydání Place and date of issue Ort und Datum der Ausgabe Nové Město nad Metují Jméno Name Name Bc Martin Čeřovský Funkce Grade Stelle Quality Control Manager Podpis Signature Unterschrift CZ EN DE Osoba zmocněná k podpisu za výrobce Signed by the person entitled to deal in the name of manufacturer Zeichnungsberechtigter für den Hersteller Jm...

Page 4: ......

Page 5: ...d roller engineering Because the content of the deliverable depends on the order the features of your roller may differ in some descriptions and pictures In order to avoid faults due to improper operation and maintenance we request that you read this operating manual with great care and keep it for later reference With kind regards Ammann Schweiz AG Eisenbahnstrasse 25 CH 4901 Langenthal Phone 004...

Page 6: ...6 ARX 1 1201281 A 24 07 2013 ...

Page 7: ...5 1 1 8 Spare parts 16 1 2 Structure of the manual 16 1 2 1 Orientation on the roller 16 1 2 2 Warnings 17 2 Product description 19 2 1 Identification of the roller 20 2 1 1 Machine types 20 2 2 Product data 21 2 2 1 Dimensions 21 2 2 2 Specifications 22 2 3 Roller designation 23 2 3 1 Identification plate 23 2 4 Intended use 24 2 4 1 Intended purpose of the ARX 1 24 2 4 2 Requirements for the rol...

Page 8: ...r with pneumatic wheel combined roller 54 7 Operation 55 7 1 Rollover bar ROPS 56 7 1 1 Folding the ROPS upward 56 7 2 Driver s seat 57 7 2 1 Safety information 57 7 2 2 Adjusting the driver s seat 58 7 3 Protection against vandalism 59 7 4 Start the engine 60 7 4 1 Ignition switch 60 7 4 2 Start the engine 60 7 5 Driving and braking 61 7 5 1 Setting the operating speed vibration frequency 61 7 5 ...

Page 9: ... 4 Removing the tarpaulin 76 8 10 Lockable ROPS 77 8 10 1 Mounting the loss prevention retainers 77 8 11 Locking water tank 78 8 12 Reverse alarm 78 8 13 Brake warning buzzer 79 8 14 Battery cut off switch 79 8 14 1 Switching battery cut off switch on off 79 8 15 Temperature sensor 81 8 15 1 Operation 81 8 15 2 Troubleshooting 81 8 15 3 Specifications 82 8 16 Anti adhesive 82 8 16 1 Switching on a...

Page 10: ...9 13 2 Roller drum scraper 109 9 13 3 Tire pressure 109 9 13 4 Air intake filter 110 9 13 5 Seat contact and emergency stop 111 9 13 6 Seat attachment 112 9 13 7 Brakes brake test 112 9 13 8 Pendulum support 114 9 13 9 Articulated joint 114 9 14 Lubricating steering cylinder bearing 115 9 15 Lubricant table 116 9 16 Consumables 117 9 17 Tightening torques 117 9 17 1 Screws 117 9 17 2 Drain cock 11...

Page 11: ...g the roller 139 12 2 1 Lifting at the 1 point lifting eye 139 12 2 2 Securing the roller on the transporter 140 12 2 3 Center of gravity 141 13 Disposal 143 13 1 Introduction 144 13 2 Removal and depressurization of the gas strut 144 14 Appendix 147 14 1 Wiring diagram ARX 1 148 14 1 1 Key for ARX 1 wiring diagram 150 14 2 Hydraulics diagram ARX 1 154 14 2 1 Key for ARX 1 hydraulics diagram 155 1...

Page 12: ...12 ARX 1 1201281 A 24 07 2013 ...

Page 13: ...13 1201281 A 24 07 2013 1General ...

Page 14: ...application of the roller for the following processes Commissioning Operation Maintenance Repair 1 1 3 Overview of customer documentation Please check that the delivery is complete and inform us within 14 days after purchase if the delivery is not complete Please always indicate the serial number The customer documentation for the vibration roller and its components includes among others the follo...

Page 15: ... it promptly The obligation to properly store the manual for the roller covers the roller s entire service life If you loan the roller ensure that the manual is taken along on board the roller If the roller is sold hand the manual over to the new owner 1 1 6 Technical changes In the interest of technical developments Ammann Schweiz AG reserves the right to make changes to this customer document at...

Page 16: ... the manual The following explanations are designed to familiarize you with the roller and to provide support for handling and maintenance It is essential that you read chapter 3 Safety information Page 27 carefully before commissioning and carrying out maintenance work Observing the safety instructions in particular increases the reliability of the roller in operation and its service life This re...

Page 17: ...light bodily injury Caution also represents a hazard of environmental pollution causing local or global environmental damage NOTE The battery poles and terminals must be clean If they are coated with a whitish or greenish sulfur crust they must be cleaned NOTE Risk of cable fire or short circuit NOTE represents first of all damage which could be caused to the roller or parts of it NOTE represents ...

Page 18: ...18 ARX 1 1201281 A 24 07 2013 ...

Page 19: ...19 1201281 A 24 07 2013 2Product description ...

Page 20: ... and the width of the roller drum The combined roller has a pneumatic wheel axle instead of the smooth back roller drum ARX 12 ARX 16 ARX 20 Tab 2 1 Roller with roller drum ARX 16 K Tab 2 2 Roller with pneumatic wheel combined roller Model Roller drum width Weight ARX 12 820 mm 1475 kg ARX 16 900 mm 1520 kg ARX 20 1000 mm 1570 kg Model Roller drum width Weight ARX 16K 900 mm 1460kg ...

Page 21: ...escription 21 1201281 A 24 07 2013 2 2 Product data 2 2 1 Dimensions Tab 2 3 ARX 1 dimensions ARX 12 ARX 16 ARX 16 K ARX 20 A 1440 1440 1475 1440 B 874 952 947 1054 W 820 900 900 1000 W1 865 947 947 1046 V 9 5 8 ...

Page 22: ...mm 0 5 0 5 0 5 0 45 Centrifugal force kN 23 23 23 24 Gradient in with without vibration 30 40 30 40 30 40 30 40 Engine Engines complies with emission regulations YANMAR 3TNV76 EPA 4 U S EPA Tier 4 Interim Performance according to ISO 3046 1 15 1 kW 20 2 HP Nominal speed 2 400 min 1 Working speed 0 8 km h Angle of steering Oscillation angle 31 5 Frequency Vibration I II 58Hz 66Hz Fill levels Tab 2 ...

Page 23: ...g 2 1 Data on the identification plate NOTE When ordering spare parts you must indicate the serial number S N of the roller 1 Roller designation 2 Homologation number 3 Name and address of the manufacturer 4 Vehicle Identification Number VIN 5 Roller model 6 Year of manufacture 7 Serial number 8 Fuel engine output at 9 Speed of fuel motor rpm 10 CECE total weight 11 Axle load front 12 Axle load re...

Page 24: ...lan or in the event of defects Rectification of machine faults by trained personnel based on error messages Towing the roller Proper disposal by the operator in accordance with national regulations 2 4 2 Requirements for the roller driver Only trained suitable and reliable specialists with a valid national driving license for this category of vehicle may operate the rollers 2 4 3 Application limit...

Page 25: ...ty for the continued reliable functioning of the roller if it is not used appropriately Unauthorized conversions and changes to the roller are prohibited for safety reasons and void any and every Ammann guarantee as well as possibly the CE directive Replaced spare or wear parts must meet the technical requirements specified by Ammann These requirements are fulfilled if only original Ammann spare p...

Page 26: ...26 ARX 1 1201281 A 24 07 2013 ...

Page 27: ...27 1201281 A 24 07 2013 3Safety information ...

Page 28: ... from rolling away Switch off the engine when filling the fuel tank Do not fill up fuel in enclosed spaces No open flames Do not vibrate on slopes or inclines where there is a hazard of slipping or overturning Do not drive on slopes that are steeper than the maximum climbing capacity of the equipment Always drive the roller carefully perpendicular to the slope dip Do not vibrate inside buildings a...

Page 29: ...d in front of or behind the roller while it is in operation Persons necessary for operations at the sides of the equipment must remain at a safe distance of at least 1 m DANGER Danger to life through tipping or slipping of the roller The edges of filled areas may give way Only travel directly up or down slopes Do not drive across slopes Keep your distance to embankments and edges Do not drive over...

Page 30: ...lippery when wet Vibration can increase the hazard of lateral slipping High steering angles at slope edges increase the hazard of overturning Articulated machines are in particular danger from high steering angles on slopes DANGER Crushing of toes through careless handling of the roller Wear safety shoes when working with the roller in order to help avoid crushed toes DANGER Danger of accident thr...

Page 31: ...he European parliament and council Inspecting and monitoring organization TÜV Österreich Austrian technical inspectorate Testing body no 0408 WARNING Danger of accident due to alterations to the ROPS Safety is no longer ensured if unqualified modifications or alterations are made on the ROPS Do not make any modifications to the ROPS without the permission of the manufacturer WARNING Hearing damage...

Page 32: ...s and signs complete and legible Replace any damaged or illegible stickers and signs immediately You can order new stickers from Ammann Schweiz AG From the moment the signs are no longer recognizable and understandable at first glance the machine must be shut down until new signs are installed 3 5 1 Warning stickers Tab 3 2 Warning stickers on board Warning stickers Meaning Location on roller Driv...

Page 33: ...y stand in this area when necessary and only with extreme caution Location on roller Radiator both sides Danger Hand injury Explanation Do not put hands in the radiator fan when the machine is running Location on roller Rollover bar ROPS Danger Crushing hazard Explanation Never operate the roller with the ROPS folded down Warning stickers Meaning ...

Page 34: ...fety belts before beginning operation of the roller There is an increased risk of tipping when driving in the proximity of edges e g curbstone edges shoulders ditches potholes and when driving over edges Location on roller Driver s position Danger Damage to electrical controls Explanation Never spray a water jet into electrical or electronic components Never spray into the engine combustion air in...

Page 35: ... left Designation Hydraulic oil drain Explanation Drain hole for the hydraulic oil Location on roller Front chassis under the cooler Designation Motor oil drain Explanation Drain hole for the motor oil Location on roller Front chassis right side over the filler neck Designation Fuel Explanation Filler neck for diesel fuel 4055 4055bz California Proposition 65 Warning Exhaust gases and their compon...

Page 36: ... Explanation Points on the roller at which lashing means for securing the roller on the transport vehicle can be attached Location on roller Roll bar rear Designation Lifting and tie down points Explanation Illustrates how the machine is to be loaded and transported Location on roller Right side of steering column at top Designation Spare parts information Explanation Information about the filters...

Page 37: ...power level A LWA dB 103 103 103 103 Declared highest weighted effecti ve value of vibration acceleration transmitted to the whole body plat form m s2 ft s2 0 5 1 6 0 5 1 6 0 5 1 6 0 5 1 6 Declared total value of vibration acceleration transmitted to hands platform m s2 ft s2 2 5 8 2 2 5 8 2 2 5 8 2 2 5 8 2 measured according the EN 500 4 measured according the DIRECTIVE 2000 14 EC measured accord...

Page 38: ...38 ARX 1 1201281 A 24 07 2013 ...

Page 39: ...39 1201281 A 24 07 2013 4Structure and function ...

Page 40: ... s position Fig 4 2 View from left 1 Emergency stop switch 2 Ignition switch 3 Speed adjusting lever 4 Operating lever 5 Suspension 1 Articulated joint protection 2 Hydraulic tank oil level indicator optical 3 Filler neck cover for anti adhesive tank option 1 3 4 2 5 2 1 3 ...

Page 41: ...below Fig 4 4 View front right 1 Hydraulic oil drain 2 Diesel tank drain 3 Engine oil drain 4 Anti adhesive tank drain 1 Identification plate 2 Water filter 3 Tank cap diesel 4 Front sprinkler 5 Roller drum scraper 6 Document holder under the hood 1 2 3 4 5 4 6 1 3 2 ...

Page 42: ...42 ARX 1 1201281 A 24 07 2013 Fig 4 5 View rear left 1 Water tank cover 2 Water level display 3 Rear sprinkler 4 Roller drum scraper 5 Water pump below the footplate 6 Towing lugs 1 2 4 3 5 6 6 ...

Page 43: ...43 1201281 A 24 07 2013 5Operating and display elements ...

Page 44: ...t option 2 Horn 3 Operating switch for light 4 Operating switch for work gear transport gear 5 Sprinkling interval switch 6 Indicator switch left right optional 7 Operating switch for hazard flasher optional 8 Selector switch vibration front or front and rear 9 Operating switch for vibration automation 10 Emergency stop 3 2 4 5 9 8 7 10 6 1 ...

Page 45: ... battery charge level charge control 3 Control lamp for engine oil pressure 4 Control lamp for engine coolant temperature 5 Control lamp for hydraulic oil temperature 6 Control lamp for emergency stop 7 Control lamp for diesel reserve 8 Control lamp for pre heating 9 Brake pressure control lamp 10 Control lamp for parking light 11 Control lamp dipped lights 12 Indicator control lamp 13 Fuel tank d...

Page 46: ...ghts up during operation or does not go off after starting stop the roller and turn off the engine immediately 1 Check the engine for oil loss and correct oil level 2 The oil level in the engine is correct Call a specialist to remedy the problem Coolant temperature NOTE Danger of engine overheating Stop immediately If the coolant temperature control lamp lights up during operation of the machine s...

Page 47: ...om button on the instrument panel 2 Put the operating lever into neutral position 3 Sit on the driver s seat 4 If the control lamp still continues to be lit Call a specialist to remedy the problem Diesel reserve After the Diesel reserve control lamp lights up for the first time the fuel in the tank will last at least h 1 Top up diesel fuel The tank holds 43 liters of diesel fuel Pre heating The pr...

Page 48: ...t control lamp remains lit as long as the parking lights are switched on Dipped lights The Dipped lights control lamp remains lit as long as the dipped lights are switched on Indicators The Indicator control lamp remains lit as long as the blinker is switched on ...

Page 49: ...tional both operating levers deflected Put the operating lever in the neutral position 14 Parking brake is activated Release parking brake 15 Diesel engine is not running Start the engine Display Error Effect Remedy F21 Operating lever right Vehicle standstill Limited driving is possible with operating lever left if present Check sensor wiring harness and connector of the RC F22 Move operating lev...

Page 50: ...lity of pump to be switched off Vehicle standstill Apart from the digits of the display unit no outputs are actuated Check drive pump magnets wiring harness and connector of the RC Replace controller F36 Current PWM pump forwards Vehicle standstill Check drive pump magnets wiring harness and connector of the RC Replace controller F37 Current PWM pump backwards s t e n g a m p m u p e v i r d k c e...

Page 51: ... of the roller Display Effect Remedy BUS No connection is present between the controller unit and the display unit The following functions are not available Oil temperature warning lamp Brake pressure lamp Error warning lamp Seat contact warning buzzer Reversing alarm Sprinkler still available via operating lever button not on K machines Fault display Check wiring harness display unit and controll...

Page 52: ...52 ARX 1 1201281 A 24 07 2013 ...

Page 53: ...53 1201281 A 24 07 2013 6Commissioning ...

Page 54: ...osition Parking brake is not activated In order to be able to activate the vibration the work gear must also be activated 6 1 1 Roller with pneumatic wheel combined roller If using a combined roller you must check tire pressure and adjust as required The ex works pressure is set to 1bar Tire pressure must be adjusted to suit the compaction condition of the ground NOTE The tires must be replaced if...

Page 55: ...55 1201281 A 24 07 2013 7Operation ...

Page 56: ...5 Fit the two bolts 5 1 You may need to use a pipe extension to help in tightening the bolts 5 2 Lubricate the bolts e g Never Seez mounting grease 6 Place the split pins into the bolts Fig 7 1 ROPS down ROPS up Tab 7 1 Tightening torque Threaded bolt for ROPS joint NOTE Both sides must be secured with bolts and split pins during operation DANGER Danger to life through overturning of the roller Du...

Page 57: ...owering DANGER Danger to life through distraction Never adjust the driver s seat while driving as you will loose control of the roller DANGER Danger to life through being thrown out Always wear the seatbelt Together with the rollover bar the safety belt is a safety system that can save your life DANGER There is a risk of crushing when the roller moves out to the sides Never place your feet on the ...

Page 58: ... NOTE The driver s seat is important for your health Adjust the seat to suit your body size Fig 7 3 Driver s seat Setting backrest 1 Move the lever 1 upward or downward The tension of the suspension can be adjusted to suit the weight of the driver 1 Weight 2 Backrest 3 Longitudinal adjustment 1 2 3 ...

Page 59: ...nomically forward backward your feet will be on the floor panel 7 3 Protection against vandalism Always fold the vandalism protection cover upward before start up of the roller The vandalism protection cover protects the instrument panel from the effects of weathering vandalism alterations by third parties If you wish to secure the instrument panel from unauthorized access by third parties you can...

Page 60: ...pressure charging hydraulic brake release supply pressure light up when the ignition is switched on They extinguish once the engine is running Pre heating If the outside temperature is below 0 C 1 Turn the ignition key to position II 1 1 hold it in this position for 15sec 2 Turn the ignition key further to position III NOTE When starting and driving the roller from cold with cold hydraulic oil bra...

Page 61: ...heck whether the steering is working The speed influences the vibration frequency Low speed low frequency 85 of the vibration capacity 85 of the driving speed depending on the operating transportation gear pre select switch 85 of the diesel engine speed High speed high frequency 100 of the vibration capacity 100 of the driving speed depending on the operating transportation gear pre select switch ...

Page 62: ...ts current position NOTE If the operating lever is jerked over the neutral position e g as a result of an emergency situation the machine will stop 7 6 Work gear transport gear The roller is equipped with two gears 1 Turn the switch 2a toward the left the hydraulic system is switched to the transport gear drive position The vibration cannot be switched on now The roller drives at a high speed 2b t...

Page 63: ...he roller neither be moved nor can the vibration be activated This function can be used to prevent the roller from slowly rolling on slopes The driver must activate the parking brake when leaving the roller NOTE Increased parking brake wear The parking brake may not be activated while driving but only when the roller is at a standstill 7 9 Seat switch The roller can only be put into operation when...

Page 64: ...n emergency situation requiring an immediate standstill of the roller then press the emergency stop on the instrument panel 7 10 1 Initiating an emergency stop Emergency stop 1 Press the emergency stop button The roller comes to a standstill immediately The engine shuts down immediately and automatically The brakes are activated NOTE Only press the emergency stop in an emergency 7 10 2 Releasing t...

Page 65: ...y when the diesel engine is switched off NOTE Brake wear due to unnecessary emergency stops In order to save the brakes from unnecessary wear only perform an emergency stop in emergency situations when driving Only use the locking brake in special cases e g when you stop on a slope If the roller starts to roll move the operating lever slightly in the opposite direction so that the vehicle is kept ...

Page 66: ...1 The sprinkler stays on as long as you are pressing the button NOTE In the combined roller operating lever sprinkling is used only for tire sprinkling 7 12 4 Switch on interval sprinkling 1 Turn the interval sprinkling switch from Pos 0 to Pos 1 The sprinkler switches on 2 Turn the switch further to the right The interval sprinkler switches on 3 Interval times Turn the switch continuously toward ...

Page 67: ...ront and the rear NOTE When switching from double to single vibration there is a brief interruption of the vibration Switching on off 1 Press the top button briefly on the operating lever 1 Vibration switches on 2 Press the top button again on the operating lever 1 Vibration switches off 7 14 Vibration automation In automatic mode vibration is switched on at speeds greater than 1 2 km h and off at...

Page 68: ...ch to the Auto position The roller vibrates as soon as vibration is activated and the roller reaches a speed of 1 2 km h The minimum speed can be changed if desired Ask your authorized dealer WARNING Unintentional reaction accident hazard If the vibration automation pre select switch is set to automatic and vibration is activated the roller begins to vibrate as soon as the operating lever is pushe...

Page 69: ...69 1201281 A 24 07 2013 8Options ...

Page 70: ... operates correctly in this setting If the pre select is set incorrectly it will malfunction vibration will be switched on pavement will be damaged DANGER Risk of injury when lowering cutting disk or pressure disk Keep personnel out of the hazard zone when raising and lowering the edge cutter Keep to a safety distance of at least 1 m 1 Raising lowering the edge cutter 2 Roller drum sprinkler 3 Edg...

Page 71: ...ter supply for the edge cutter NOTE The water supply only works if continuous roller drum sprinkling is switched on Vibration 1 Press the Vibration 4 button The vibration switches on NOTE When the vibration is switched on the edge cutter is raised automatically The edge cutter is nonfunctional 8 1 3 Disks A cutting disk and a pressure disk are included in the edge cutter s scope of delivery Cuttin...

Page 72: ...ng buttons are always active Driving with the left operating lever 1 Move the right operating lever to the neutral position 2 Driving with the left operating lever Driving with the right operating lever 1 Move the left operating lever to the neutral position 2 Driving with the right operating lever WARNING Risk of injury The disk can loosen and injure nearby persons Check the fastening screws when...

Page 73: ...evolving warning light Switching the work light and the revolving warning light on and off 1 Turn the switch 2a to position 0 Both the work light and the revolving warning light are switched off 2b to position 1 The rear revolving warning light is switched on 2c to position 2 Both the rear work light and the revolving warning light are switched on NOTE If the roller is no longer fitted with a revo...

Page 74: ...nly the work light and the working light are lit 8 8 Revolving warning light 8 8 1 Switching on the revolving warning light 1 Turn the switch 2a to position 1 The revolving warning light is switched on The roller may be fitted with a revolving warning light but the corresponding switch may be missing In this case the revolving warning light operates continuously as soon as the ignition key is in p...

Page 75: ...f the bulb holder 3 together 4 Remove the bulb from the holder 5 Pull the bulb out of the connector 6 Replace the defective bulb with a new one of the same type and wattage Fig 8 5 Replacing the bulb NOTE Do not touch the glass of the new bulb with your fingers Sweat on your hands can burn into the glass and reduce bulb lifetime 8 9 Roof The roof option serves as all weather protection You can use...

Page 76: ...e that the screws are always firmly tightened Roof with revolving warning light 1 Loosen the wing nuts of the revolving warning light 2 Lift the warning light out of the holder 8 9 3 Transport with ROPS folded up 8 9 4 Removing the tarpaulin 1 Detach the hook and pile fastener on the sides and the leather straps in the corners 2 Remove the tarpaulin Fig 8 6 Removing the tarpaulin WARNING Material ...

Page 77: ...e loss prevention retainers 1 Mount the bolts for the padlocks in a crosswise pattern 1 1 One in the front and one in the back see figure to the left 2 Tighten all screws to the torque indicated Fig 8 7 Connecting point Tab 8 1 Tightening torques for ROPS upper section fastening bolts 3 Install pins padlocks and threaded bolts lifting points 4 Secure the padlocks firmly using a hook and pile faste...

Page 78: ...ages of a locked water tank Locking serves to prevent loss of the cover Prevent vandalism to the water tank by third parties NOTE The ignition key is used to lock and unlock the water tank cover Fig 8 9 Water tank cover 8 12 Reverse alarm The reverse alarm is active as soon as the roller drives backward The alarm stays on until the roller starts to drive forward or comes to a standstill 97dB 4dB t...

Page 79: ... longer than two days NOTE Always disconnect the power supply when working on the electrical system 8 14 1 Switching battery cut off switch on off The battery cut off switch is located at the rear on the battery plate Switching on the power 1 Turn the red key of the battery cut off switch left to horizontal position If fitted the roller is now supplied by the starter battery Fig 8 10 Switching ont...

Page 80: ...ition This interrupts the power supply Fig 8 11 Switching offthe power Removing the key 1 Turn the red key of the battery cut off switch right to final position 2 Now you can remove the key 3 Close the keyhole using the cap provided Fig 8 12 Removingthe key 1 Rotate switch 1 on the operating lever console towards the right ...

Page 81: ...Celsius can be switched to Fahrenheit by accessing the machine s controller Please contact your dealer in this case For deliveries to America this is already done at the factory 8 15 2 Troubleshooting If the measured value deviates significantly from the expected value an attempt should be made to clean the lens of the sensor The sensor is located on the lower section of the rear chassis Fig 8 14 ...

Page 82: ...he left hand side of the driver s position under the cover in the footplate Anti adhesive reservoir volume 12 5l Fig 8 15 Anti adhesive reservoir filler neck 8 16 1 Switching on anti adhesive 1 Press the bottom button 1 on the operating lever Anti adhesive is admixed until you release the button NOTE The water sprinkler for the roller drum is controlled via the instrument panel Model Infrared sens...

Page 83: ...ive has no subsequent negative effects The anti adhesive is biodegradable 8 16 3 Anti adhesive designations Tab 8 3 Anti adhesive designations 8 17 Seat heating for seat cushion Switching on the seat heating 1 Insert the plug for the seat heating 1 at the rear of the operating lever housing 2 Switching off the seat heating 1 Remove the plug for the seat heating 1 at the rear of the operating lever...

Page 84: ...obal positioning system with telemetry that monitors operating systems of the machine machine start engine speed fuel consumption number of engine hours etc and its current position The GPS system allows the geofencing function machine operation limited to a defined area and remote machine monitoring which helps finding a stolen machine Note The availability and content of the given data depends o...

Page 85: ...85 1201281 A 24 07 2013 9Maintenance ...

Page 86: ...anger to life through an unsafe work area Always use an accident proof support when working on a raised roller Never work below a roller which is only supported by a crane or other electrical hydraulic lifting device Only stand under a raised roller if it has been mechanically secured Only use stable loading ramps suitable for the weight of the roller for loading On transport vehicles correctly se...

Page 87: ...he supplier as being compatible with synthetic esters may be used DANGER Danger of severe injury through loose clothing being caught and drawn in Only open the engine hood when the engine is switched off If trouble shooting makes working on moving parts engine or roller unavoidable never wear necklaces bracelets rings scarves ties or other loose items of clothing If any of these get caught in movi...

Page 88: ...must be performed according to the following maintenance tables in order to guarantee reliable roller operation Remove all dirt before taking off any covers plugs measuring rods etc to inspect or top up engine oil hydraulic oil diesel or other liquids Any parts that do not pass the following inspections must be replaced immediately The protective devices must be correctly refitted after every serv...

Page 89: ...oolant Expansion tank Fuel system leakage Hydraulic oil cooler Tires Engine oil level Driver s position step Water tank sprinkler Air intake filter Fuel level Hydraulic oil level Bulbs revolving warning light Bulbs lighting Anti adhesive tank Roller drum scraper Maintenance intervals in operating hours h and in calendar periods daily weekly monthly quarterly semi annually annually as needed 1000 1...

Page 90: ...Hydraulic system leaks Hydraulic oil tank ventilation filter Hydraulic oil hydraulic oil filter Fuel filter element Water separator filter element Air filter cartridge Cleaning the fuel tank Roller drum rubber elements Web plate tension sleeve thickness 17mm Hood gas strut Fuel hoses Hydraulic hoses Battery Cooling water radiator as nee ded 1000 1 year 500 6 months 1st 1st 250 3 months 2nd 100 1 m...

Page 91: ...ngine operating manual and the detailed instructions given there 10 2 D D D Object condition Relays and fuses Preparation for welding work Roller drum bearings roller drum maintenance Hood hinges as nee ded 1000 1 year 500 6 months 250 3 months 100 1 month 50 1 week 10 1 day ...

Page 92: ...92 ARX 1 1201281 A 24 07 2013 9 4 Maintenance check sheet Roller serial no ________________ Date Operating hours Comments activity Signature ...

Page 93: ...e or anchor sling to the towing lugs 2 Pull the machine out of the hazard zone Fig 9 1 Tow the roller using the towing lugs or Lift 1 Attach suitable equipment to the central lifting point to lift the roller out of the hazard zone 1 1 See Lifting at the 1 point lifting eye Page 139 WARNING Risk of accident through improper towing Adhere to the following rules Maximum towing speed 1km h Maximum tow...

Page 94: ...obtained in any building supplies store Fig 9 2 Catch open catch closed NOTE Two gas struts reduce the force required to open the hood and give it its final position If you need more force to open the hood replace the gas absorbers See Gas strut Page 130 DANGER Danger of severe injury through loose clothing being caught and drawn in Only open the engine hood when the engine is switched off If trou...

Page 95: ...ment 1 Battery 2 Engine oil filler neck 3 Air intake filter 4 Soiling indicator for air intake filter 5 Oil dipstick 6 Coolant level display 7 Hydraulic oil filler neck 8 Hydraulic oil filter 9 Engine oil filter 10 Fuel filter 11 Coolant filler neck 12 Water separator 9 12 4 7 8 5 6 1 2 2 3 10 11 ...

Page 96: ... the fuel tank with diesel fuel up to the lower edge of the filler neck 1a Every day before beginning work 1b or as soon as the warning lamp lights up The tank holds 26liters of diesel fuel Fig 9 4 Diesel fuel filler neck WARNING Risk of burning and injury when handling parts in the engine compartment Switch the diesel engine off when performing any inspection work The locking brake is active when...

Page 97: ...d wrench size 19 2 Place a container under the drain tap 3 Drain off the diesel 4 Install the screw plug 1 4 1 Secure the screw connections with Loctite special and tighten by hand not with torque Observe the table Tightening torque Drain cock Page 119 Diesel specifications Application No 2 D No 1 D ASTM D975 94 USA EN 590 96 Europe ISO 8217 DMX International BS 2869 A1 or A2 Great Britain JIS K22...

Page 98: ...rain tap 3 Allow about 1 2 liter of fluid to drain First the water which has collected on the bottom of the tank will run out 4 Install the screw plug 1 4 1 Secure the screw connections with Ergo 4207 and tighten by hand not with torque Observe the table Tightening torque Drain cock Page 119 9 8 5 Fuel filter element Fig 9 6 Fuel filter Replace fuel filter element 1 according to the maintenance pl...

Page 99: ...re is water in the filter housing the housing must be drained at once 1 Close stop cock 3 1 1 Move to OFF 2 Unscrew filter housing and empty 3 Screw the filter housing on 4 Open stop cock 3 4 1 Move to ON Clean filter element Clean water separator element 1 according to the maintenance plan 1 Close stop cock 3 1 1 Move to OFF 2 Unscrew the filter housing 2 3 Clean filter element 1 4 Screw the filt...

Page 100: ...n a level surface and the engine is cold 1 2 You can see the engine oil level on the dipstick The oil level must be between the top x and bottom y marks 2 Top up engine oil as required Fig 9 8 Location of dipstick 9 9 2 Topping up the engine oil 1 Top up the engine oil at one of the two oil filler necks 1a Filler neck on the left hand side of the engine 1b Filler neck on the engine Fig 9 9 Filler ...

Page 101: ...tween the front and rear chassis 1 Turn the roller all the way to the right This provides easier access to the engine oil drain 1 Fig 9 10 Roller turned fully Engine oil drain 2 Place a container under the drain 3 Open the union by turning it anti clockwise size 27wrench The oil starts to flow out immediately CAUTION Environmental hazard through operating materials Do not allow any liquids to ente...

Page 102: ...l Inspection window Always check the hydraulic oil level at operating temperature with the engine running 1 Place the roller on level ground 2 Let the roller continue to idle 3 Check the oil level in the inspection window 4 If oil level is in the lower third of the inspection window top up through the filler neck with 1 liter of hydraulic oil 9 10 2 Topping up hydraulic oil 1 Remove the screw lid ...

Page 103: ...the hydraulic oil drain 2 Remove the hydraulic oil tank lid 3 Remove the hydraulic oil drain plug 1 under the roller 4 Allow the oil to drain into the container 5 Install the hydraulic oil drain plug 1 5 1 Secure the screw connections with Loctite special and tighten by hand not with torque Observe the table Tightening torque Drain cock Page 119 Fig 9 13 Hydraulic oil drain NOTE When you drain the...

Page 104: ...ompressed air NOTE Never clean the cooler with high pressure e g powerful water jet Fig 9 14 Hydraulic oil cooler grill 9 10 5 Replacing the hydraulic oil filter 1 Remove the filter lid 2 Unlock the filter element 3 Lift the filter element out of the filter housing 3 1 Dispose of the filter element in an ecologically appropriate manner Fig 9 15 Replacing the hydraulic oil filter steps 1 to 3 1 2 3...

Page 105: ...ocking cam 5 Turn the filter element fully clockwise to the stop Fig 9 16 Replacing the hydraulic oil filter steps 4 to 6 6 Lightly oil the sealing ring on the filter lid 7 Put the filter lid in place 7 1 Tighten the lid with a torque wrench max torque 20Nm Fig 9 17 Replacing the hydraulic oil filter steps 7 to 8 4 4 1 5 8 7 ...

Page 106: ...aning accessories Clean the following parts as required Water tank with filler strainer Water filter Sprinkler pipes with nozzles 9 11 2 Emptying the water tank 1 Unscrew the screw plug 1 of the water drain with a wrench size 32 2 Drain off the water Fig 9 19 Water drain NOTE In the event of the risk of frost additionally drain the sprinkler system See section Winterization risk of freezing Page 1...

Page 107: ...rosion cavitation overheating etc It is forbidden to operate the machine without coolant even for a short time It is forbidden to use a coolant of a different than prescribed specifi ation and base The engine and the cooling system can get damaged and the warranty lost Always check the ratio of antifreeze cooling agent in the coolant with a refractometer before the winter season starts Water quali...

Page 108: ...il level while the roller is standing on a level surface and the engine is cold 1 2 You can read off the level of coolant on the expansion tank display The water level must be between the top FULL and bottom LOW marks 2 Top up coolant as required Fig 9 20 Expansion tank FULL LOW ...

Page 109: ...ng up coolant 1 Unscrew the tank lid of the radiator 2 Add coolant with antifreeze until the tank is full CAUTION Danger of scalding from hot water steam Only open the tank once the engine and the coolant have cooled down Fig 9 21 Coolant filler neck ...

Page 110: ... clogging 2 Clean the ribs with water or blow them out with compressed air NOTE Never clean the cooler with high pressure e g powerful water jet Fig 9 22 Radiator grill 9 13 Functional check 9 13 1 Sprinkler system Check and adjust 1 Switch on sprinkler 2 Check the nozzles on the sprinkler tubes in front and in back ...

Page 111: ...r for pneumatic wheels 1 Adjust the scrapers with a clearance of 3 5mm 1 1 The anti adhesive must not be scraped off Fig 9 24 Clearance of scraper to pneumatic wheels 9 13 3 Tire pressure 1 Check the tire pressure on the pneumatic wheel axle 2a 1bar OK 2b 1bar Increase pressure by pumping in some air 2c 1bar Reduce pressure by letting air out 3 5m m 2a 2b 2c ...

Page 112: ...lean it of dirt Fig 9 25 Dirt outlet Soiling indicator 1 If a red ring appears on the soiling display 1 during operation of the roller you must 2a clean the air filter cartridge 2b or replace it Fig 9 26 Soiling indicator Air filter cartridge 1 Check the air filter cartridge for 2a Damage replace the cartridge 2b Soiling clean the cartridge 1 ...

Page 113: ... Air intake 9 13 5 Seat contact and emergency stop 1 Put the operating lever into the neutral position 2 Sit on the driver s seat 3 Start the engine Brake light P 3 1 The brake light P must extinguish at once 4 Leave the seat 4 1 After 0 7sec the brake light must light 5 Switch off the engine NOTE The emergency stop control lamp only lights when the emergency stop is pressed ...

Page 114: ...ttachment The label under the seat points out the necessity of inspecting the seat attachment for damage regularly at least however once a year Fig 9 29 Warning label under the sea WARNING Accident hazard due to defective seat attachment If the seat attachment is not in perfect condition the seat can become detached If necessary tighten the screws If damage or rust are visible replace the seat imm...

Page 115: ...Remove the cover on the steering pillar Turn the key to the I position Switch off the ignition by turning the key to the 0 position Turn the key back to the I position Start the engine by turning the key to the III position Now connect two contacts using the X8 connector Apply the parking brake by pressing the parking brake switch 1 A brake indicator lamp starts flashing on the display unit You ca...

Page 116: ...ed by alternately applying and releasing upward pressure to the roller visual inspection Fig 9 31 Pendulum support 9 13 9 Articulated joint Inspect the articulated joint once a year for excessive play 2mm in the joint bearing 1 Attach the roller to a crane 1 point lifting eye The play can be checked by alternately applying and releasing upward pressure to the roller visual inspection Fig 9 32 Arti...

Page 117: ...ft This causes the bearing to be unloaded 3 Clean the grease nipple 1 before greasing 4 Connect the grease gun to the grease nipple 5 Press grease into the bearing until it visibly begins to ooze out 6 Put the protective cover back on Fig 9 33 Location of grease nipples on steering cylinder NOTE Damager to property due to increased wear Regrease the bearing after every cleaning steam cleaning of t...

Page 118: ...ing compatible with synthetic esters may be used Brand Hydraulic oil Synthetic hydraulic oil based on HE esters Grease Standard ISO VG 46 HVLP DIN 51524 T3 ISO 15380 HEES ISO 2137 DIN 51502 Application Drive and vibration hydraulics Drive and vibration hydraulics AGIP Amica 46 BLASER Blasol 148 Foodgrease SPM00 ARX vibro bearings BP Bartran HV 46 CASTROL Hyspin AWH 46 ESSO Univis HP 46 MOBIL Mobil...

Page 119: ... head cap screws Designation Brand Quantity Art no Engine oil Motorex Focus CF SAE 10W 40 1l 1242375 Grease Motorex Moly 218 400g 1111368 Grease Motorex 174 0 85kg 1144019 Grease Blaser Foodgrease SPM00 0 38kg 1094392 Blue adhesive Ergo 4052 50ml 1 907977 Red adhesive Ergo 4100 50ml 1 907978 Paint spray RAL dark gray 400ml 1202234 Paint spray RAL 1016 Sulfur yellow 400ml 1 922700 Paint spray RAL 6...

Page 120: ...06 24 M16 10 9 302 30 M20 8 8 415 30 M20 10 9 592 Allen key size Screw diameter Steel quality Tightening torque in Nm 3 M5 10 9 3 3 M6 10 9 6 4 M8 10 9 13 5 M10 10 9 25 Allen key size Screw diameter Steel quality Tightening torque in Nm 2 5 M4 10 9 2 5 3 M5 10 9 5 4 M6 10 9 8 5 M8 10 9 12 Allen key size Screw diameter Steel quality Tightening torque in Nm 3 M5 10 9 3 8 4 M6 10 9 6 6 5 M8 10 9 16 A...

Page 121: ...y Tightening torque in Nm 5 8 UNF 7 16 8 8 45 Drain cock Diesel tank Secure the screw connections with ERGO 4207 and tighten by hand not with torque Hydraulic tank Secure the screw connections with ERGO 4207 and tighten by hand not with torque Screw diameter Steel quality Tightening torque in Nm M18 S355 147 Nm 30 kg on 50 cm lever Thread size Cutting ring Soft seat ring Nominal joint size M10x1 0...

Page 122: ... Nm 125 Nm 14 S M22x1 5 170 Nm 135 Nm 16 S M27x1 5 270 Nm 180 Nm 20 S Thread size Cutting ring Soft seat ring Nominal joint size Thread size Cutting ring Soft seat ring Nominal joint size 1 8 18 Nm 18 Nm 6 L 1 4 25 Nm 25 Nm 8 L 1 4 45 Nm 45 Nm 10 L 3 8 55 Nm 55 Nm 12 L 1 2 70 Nm 70 Nm 15 L 1 2 125 Nm 125 Nm 18 L 3 8 180 Nm 180 Nm 22 L 1 310 Nm 310 Nm 28 L 1 4 35 Nm 40 Nm 6 S 1 4 55 Nm 40 Nm 8 S 3 ...

Page 123: ...es Only work with the engine turned off Do not directly subject electrical components or isolating materials to a steam jet when using a steam cleaner Always cover these materials When washing the roller ensure that no water is sprayed into the air intake filter Before cleaning the roller with pressure cleaners using water steam etc cover all openings into which the cleaning agent may penetrate Re...

Page 124: ...122 ARX 1 1201281 A 24 07 2013 ...

Page 125: ...123 1201281 A 24 07 2013 10Repair ...

Page 126: ...ll below 10 volts while starting otherwise the battery must be charged Machine running alternator charging voltage The voltage should lie in a range of from 13 to 14 5 volts 10 1 1 Replacing the battery 1 Loosen the terminal and disconnect it size13 2 Loosen the terminal and disconnect it size10 3 Loosen and remove the mounting bracket Fig 10 1 Loosening the terminals 4 Lift the battery out of the...

Page 127: ... cleaned 10 1 2 Starting with another battery jumpering 1 Connect the red cable to the terminals of both batteries 2 Connect one end of the green or black cable to the terminals of both batteries 3 Actuate the starter Allow the engine to run 4 Wait until the engine is idling smoothly and then disconnect the cables 4 1 Begin with the terminal Fig 10 3 Jumpering the battery Earth Earth ...

Page 128: ...0 1 4 Long term storage If the roller is not in operation for more than two days the battery must be turned off at the battery cut off switch This reduces the risk of battery discharge If no battery cut off switch is fitted to your roller remove the negative battery cable from the battery if a standstill period of more than two weeks is expected 10 2 Fuses NOTE Before replacing the fuse you must i...

Page 129: ...1 engine compartment 10 2 2 Steering column fuses 1 Remove the four fastening screws on the fuse box and 2 Remove the cover 3 Replace the defective fuse Tab 10 2 Steering column fuses Fuse No Power Fuse protected circuit F21 40 A Pull in solenoid F22 15 A Diesel pump alternator F23 15 A Reserve F24 15 A Reserve 1 2 Fuse No Power Fuse protected circuit F1 10 A Hazard warning light F2 7 5 A Parking ...

Page 130: ...t the front 1 Open the hood see Opening the hood Page 94 The bulbs of the low beam lights 1 and the parking lights 2 are now accessible F8 10 A Seat heating F9 3 A Controller F10 10 A Controller drive pump brake valve holding solenoid F11 15 A Sprinkling F12 10 A Flow divider edge cutter F13 10 A Vibro switch valve F14 1 A Brake pressure switch F15 25 A Fuse hydraulic oil cooler F16 15 A Reserve F...

Page 131: ...ass body of the low beam headlight unit in order to prevent water from entering Parking light 1 Pull the bulb out of the lamp holder 2 Replace the defective bulb with a new one of the same type and power Position light 1 Remove the lamp housing of the position light 1 1 1 To do so undo the screw in the center of the housing 2 Replace the defective bulb with a new one of the same type and power Fig...

Page 132: ... the defective bulb with a new one of the same type and power 6 Put the guard back on the casing NOTE The guard must sit firmly on the glass body of the low beam headlight unit in order to prevent water from entering Tail light 1 Remove the lamp housing 1 1 To do so undo the screw in the center of the housing 2 Replace the defective bulb with a new one of the same type and power 10 4 Gas strut Gas...

Page 133: ...t or paint on the piston rods can lead to failure of the units Avoid modifications manipulation impacts tensile loading heating painting over or removal of imprints Do not install defective or improperly handled products NOTE If gas struts are no longer needed they must be disposed of in an environmentally appropriate manner For this purpose they will be drilled out to allow the compressed nitroge...

Page 134: ...132 ARX 1 1201281 A 24 07 2013 ...

Page 135: ...133 1201281 A 24 07 2013 11Storage ...

Page 136: ...our roller remove the negative battery cable from the battery if a standstill period of more than two weeks is expected 8 14 Battery Uninstall the battery and clean the outside Charge the battery once a month during standstill time 10 1 Air filter unit exhaust pipe Cover the air filter unit or its intake opening and the exhaust pipe with adhesive tape This prevents moisture from getting into the e...

Page 137: ...y 5 1 This pumps the remaining water out of the pipes Fig 11 1 Draining sprinkling water 11 2 2 Removing the water filter The plastic container must be removed if there is a risk of freezing The water would crack the container if it were to freeze 1 Unscrew the plastic container 1 of the water filter Fig 11 2 Water filter NOTE Press the battery cut off switch if storing for more than two days If n...

Page 138: ...136 ARX 1 1201281 A 24 07 2013 ...

Page 139: ...137 1201281 A 24 07 2013 12Transport ...

Page 140: ...Hook the joint protection into place 4 Secure the joint protection with the lock bolt 3 ARX 12 ARX 16 ARX 20 ARX 16 K Shipping weight kg 1535 1580 1630 1520 Shipping weight from the factory kg 1350 1395 1440 1330 Dimensions LxWxH ROPS folded up cm 222x87x240 222x95x240 222x105x240 222x95x240 Dimensions LxWxH Truck transport on LS AB RG cm 233x87x173 233x95x173 233x105x173 233x95x173 Dimensions LxW...

Page 141: ...and securing the roller Fig 12 2 Stickers for lifting and tie down points 12 2 1 Lifting at the 1 point lifting eye 1 Bring the joint protection into place 2 Lift the roller vertically with suitable hoisting tackle 2 1 Use suitable hoisting tackle having the same length as the ARX 1 The 1 point lifting eye is designed for a WLL of 1 7 tons Working Load Limit 1 3 2 ...

Page 142: ...ng straps to the lashing rings on the roller and on the truck 2 1 Lashing method Direct lashing diagonal lashing as shown in photo 2 2 Use a lashing strap with a permissible tensile force of LC 2 500 daN The lashing rings on the roller are designed for a permissible tensile force of 2 500 daN Permissible angle ranges for diagonal lashing 0 α 60 30 β 60 DANGER Danger to life through suspended loads...

Page 143: ...t view 12 2 3 Center of gravity The center of gravity relevant to transport is located 670mm from the floor and approx in the center of the roller depending on the fill level of the diesel or water tanks CAUTION Risk of accident through blocked steering Open the joint protection before starting the roller ...

Page 144: ...142 ARX 1 1201281 A 24 07 2013 Fig 12 6 Roller s center of gravity ...

Page 145: ...143 1201281 A 24 07 2013 13Disposal ...

Page 146: ...pressurize 2a Slowly cut the pressurized tube open at the points indicated using a handsaw or 2b Drill a hole in the tube using a drill with about a 3 mm diameter CAUTION Environmental hazard through operating materials Do not allow any liquids to enter drains the soil or the environment WARNING Eye injury Because of the high internal pressure chips and oil can spatter from the site of sawing or d...

Page 147: ...se regulations is not possible ask your authorized dealer 1st saw cut hole position Cut or drill into the pressurized tube about 20mm from the bottom 2nd saw cut hole position Cut or drill into the pressurized tube in the bead 2nd saw cut drilled hole 1st saw cut drilled hole Piston rod Bottom about 20mm Pressurized tube X ...

Page 148: ...146 ARX 1 1201281 A 24 07 2013 ...

Page 149: ...147 1201281 A 24 07 2013 14Appendix ...

Page 150: ...21 910 912 904 rechts Vibro Wasser 907 905 X50 6 362 F11 15A 5 S52 123 125 220 F15 25A VDC IR Sensor OUT GND 45 435 39 26 25 40 3 30 31 28 2 33 29 15 51 52 39 40 25 26 13 14 1 2 3 4 27 28 41 42 29 30 15 16 RC2 2 21 A F26 5A 3 1 4 TU500 4 2 2 4 1 3 1 F21 40A 86 85 87 30 182 ws rt sw pull hold 102 305 vo 5 105 104 4 406 4 187 304 hi 30 87 86 385 Vibration 87a 85 1 103 3 303 1 387 388 Bremsventil Han...

Page 151: ... 49 30b 415 30 15 389 398 F1 7 5A H12 16 X16 X22 E20 X22 X16 2 2 2 2 5 1 1 1 1 1 1 6 X16 X16 X21 X21 E18 X20 E17 X19 E19 138 137 139 140 hl vl vr hr X4 X4 9 8 357 337 338 1 2 412 1 2 3 X2 1 X2 X2 X2 X2 X2 2 3 4 5 6 112 113 114 115 116 314 315 316 317 318 347 S55 S56 B1 A2 A1 H7 H3 H4 Trankanzeige Tankreserve Motoröldruck Kühlwassertemp 25 26 1 11 5 8 359 F7 10A F6 7 5A 397 347 Sitzheitzung F8 10A ...

Page 152: ... light E14 Front left position light E15 Rear right parking light E16 Rear left parking light E17 Front right indicator E18 Front left indicator E19 Rear right indicator E20 Rear left indicator E21 Revolving warning light E22 License plate illumination E23 Work light ROPS E24 Work light ROPS E25 Right brake light E26 Left brake light F1 Fuse hazard flasher F2 Fuse parking light 1 F3 Fuse parking l...

Page 153: ...coolant temperature H5 Warning lamp hydraulic oil temperature H6 Warning lamp emergency stop H7 Warning lamp diesel reserve H8 Control lamp pre heating H9 Control lamp brake pressure H10 Control lamp parking lights H11 Control lamp dipped lights H12 Control lamp blinker K1 Relay starting interlock K2 Timer relay K3 Relay pull in solenoid K4 Relay vibration K5 Relay hydraulic oil cooler K6 Relay sp...

Page 154: ...erating lever sensor right S4 Operating lever switch right S5 Potentiometer sprinkler S6 Switch work gear S7 Switch vibration automation S8 Switch rear vibration S9 Switch horn S10 Switch parking light dipped light S11 Switch revolving warning light work light S12 Switch hazard flasher S13 Switch indicator S14 Switch vibration selector S15 Operating lever sensor left S16 Operating lever switch lef...

Page 155: ...ture V11 Free running diode buzzer flow divider V12 Diode edge cutter 1 V13 Diode edge cutter 2 Y1 Pull in holding solenoid Y2 Valve locking brake Y3 Drive pump forwards Y4 Drive pump backwards Y5 Valve front vibration Y6 Valve rear vibration Y7 Valve large amplitude vibration Y8 Valve small frequency vibration Y9 Shut off valve sprinkler pump Y11 Valve flow divider Y12 Valve edge cutter Y13 Valve...

Page 156: ...154 ARX 1 1201281 A 24 07 2013 14 2 Hydraulics diagram ARX 1 Fig 14 3 Hydraulics diagram no 1193831 ...

Page 157: ... Drive pump 2 Vibro steering pump 3 Front drive motor 4 Rear drive motor 5 Steering orbital 6 Steering cylinder 7 Vibro switch valve 8 Vibro motor front 9 Vibro motor rear 10 Oil cooler 11 Return line suction filter 12 Hydraulic oil tank 13 Filler ventilation filter 14 Brake valve 30 Flow divider ...

Page 158: ...156 ARX 1 1201281 A 24 07 2013 14 3 Hydraulics diagram ARX 1 K Fig 14 4 Hydraulics diagram no 1193830 ...

Page 159: ...ing pump 3 Front drive motor 4 Rear drive motor 5 Steering orbital 6 Steering cylinder 7 Vibro switch valve 8 Vibro motor front 9 Vibro motor rear 10 Oil cooler 11 Return line suction filter 12 Hydraulic oil tank 13 Filler ventilation filter 14 Brake valve 15 Drive motor rear left 16 Drive motor rear right 30 Flow divider ...

Page 160: ...158 ARX 1 1201281 A 24 07 2013 14 4 Hydraulic diagram for ARX 1 edge cutter Fig 14 5 Hydraulics diagram no 11224115 ...

Page 161: ...ro steering pump 3 Front drive motor 4 Rear drive motor 5 Steering orbital 6 Steering cylinder 7 Vibro switch valve 8 Vibro motor front 9 Vibro motor rear 10 Oil cooler 11 Return line suction filter 12 Hydraulic oil tank 13 Filler ventilation filter 14 Brake valve 30 Flow divider 70 Edge cutter block 71 Edge cutter cylinder ...

Page 162: ...160 ARX 1 1201281 A 24 07 2013 ...

Page 163: ...or application in consideration of environmental conditions 24 ARX 1 Sound power level 32 Warning stickers on board 32 Notice stickers on board 35 ARX 1 acceleration data in m s2 according to ISO 2631 1 for whole body vibration 37 Error code upon start up 49 Error code during operation 49 BUS error message 51 Tightening torque Threaded bolt for ROPS joint 56 Tightening torques for ROPS upper secti...

Page 164: ...d screws 118 Tightening torque Button socket cap screws M8 size without flange ISO 7380 118 Tightening torque Countersunk head screws 118 Tightening torque Shoulder screws 118 Tightening torque Driver s seat seat belt fastening screws 119 Tightening torque Drain cock 119 Tightening torque Threaded bolt for ROPS joint 119 Tightening torques for threaded adapters metric threads 119 Tightening torque...

Page 165: ......

Page 166: ...Materials and specification data are subject to change without notice Book ID 4 P06000 EN Ammann Group For additional product information and services please visit www ammann com ...

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Ammann 6120529, Operating Manual

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