Amazone KG 4001-2 Operating Manual Download

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Table of Contents

KG 4/5/6001-2 BAH0060-5 12.17

5.4

Tractor wheel mark eradicator (optional) .............................................................................. 53

5.5

Rollers ................................................................................................................................... 54

5.5.1

Cage roller SW ...................................................................................................................... 54

5.5.2

Tooth packer roller PW ......................................................................................................... 55

5.5.3

Wedge ring roller KW ............................................................................................................ 55

5.5.4

CDW cracker disc roller ........................................................................................................ 55

5.6

Drive ...................................................................................................................................... 56

5.6.1

Gearbox/tractor PTO shaft speed/tine speed ....................................................................... 57

5.7

Two-gear gearbox ................................................................................................................. 57

5.8

Oil cooler (optional) ............................................................................................................... 58

5.9

Universal joint shafts ............................................................................................................. 58

5.10

Electronic drive monitor (optional) ......................................................................................... 59

5.11

Tool tines ............................................................................................................................... 61

5.11.1

Tool tine minimum length ...................................................................................................... 62

5.11.2

Stone release ........................................................................................................................ 62

5.12

Working depth of the soil tillage implement .......................................................................... 63

5.12.1

Mechanical adjustment of the working depth ........................................................................ 63

5.12.2

Hydraulic adjustment of the working depth (optional) ........................................................... 63

5.13

Side panel ............................................................................................................................. 64

5.13.1

Soil guiding angle bracket (optional) ..................................................................................... 64

5.14

Levelling board ...................................................................................................................... 64

5.15

Centre line eradicator (optional) ............................................................................................ 65

5.16

Track markers (optional) ....................................................................................................... 65

5.17

Combination possibilities with other implements .................................................................. 66

Initial commissioning ................................................................................ 67

6.1

Checking the suitability of the tractor .................................................................................... 68

6.1.1

Calculating the actual values for the total tractor weight, tractor axle loads and load
capacities, as well as the minimum ballast ........................................................................... 69

6.2

Securing the tractor/implement against unintentional start-up and rolling ............................ 73

6.3

Attachment of the wheel mark eradicators ............................................................................ 74

6.4

Attaching the rollers (specialist workshop) ............................................................................ 74

6.4.1

Adjusting the length of the universal joint shaft to the tractor (specialist workshop) ............ 76

6.5

Hydraulic hose lines .............................................................................................................. 77

6.5.1

Coupling the hydraulic hose lines ......................................................................................... 77

6.5.2

Uncoupling the hydraulic hose lines ...................................................................................... 78

Coupling and uncoupling the implement ................................................ 79

7.1

Coupling the implement to the tractor ................................................................................... 81

7.2

Uncoupling the implement ..................................................................................................... 85

Settings ...................................................................................................... 87

8.1

Adjusting the working depth of the rotary cultivator .............................................................. 88

8.1.1

Mechanical adjustment of the trailing roller ........................................................................... 88

8.1.2

Hydraulic adjustment of the trailing roller .............................................................................. 90

8.1.3

Adjustment of the leading tyre packer ................................................................................... 90

8.2

Adjusting the side panels ...................................................................................................... 92

8.3

Adjusting the tractor wheel mark eradicator .......................................................................... 93

8.4

Adjusting the levelling board ................................................................................................. 94

8.5

Adjusting the track marker .................................................................................................... 95

8.6

Setting the speed of the tool tines ......................................................................................... 96

8.6.1

Gear lever adjustment ........................................................................................................... 96

8.7

Adjusting the cutting rail (optional, only with cracker disc roller) .......................................... 97

8.7.1

Adjusting the spring force ...................................................................................................... 97

8.7.2

Readjusting worn blades ....................................................................................................... 98

8.7.3

Adjusting the response .......................................................................................................... 98

8.8

Adjusting the roller scraper ................................................................................................... 99

Summary of Contents for KG 4001-2

Page 1: ...oil tillage implement Rotary cultivator KG 4001 2 KG 5001 2 KG 6001 2 MG4372 BAH0060 5 12 17 Please read and follow this operating manual before putting the machine into operation Keep it in a safe pl...

Page 2: ...e person concerned would not only harm himself but also make the mistake of blaming the machine for the reason of a possible failure instead of himself In order to ensure a good success one should go...

Page 3: ...anufacturer s address AMAZONEN WERKE H DREYER GmbH Co KG Postfach 51 D 49202 Tel Fax E mail Hasbergen Germany 49 0 5405 501 0 49 0 5405 501 234 amazone amazone de Spare part orders Spare parts lists a...

Page 4: ...mation Only after careful reading will you be able to benefit from the full scope of your newly purchased implement Please ensure that all the implement operators have read this operating manual befor...

Page 5: ...26 2 16 1 General safety instructions and accident prevention instructions 26 2 16 2 Mounted implements 30 2 16 3 Hydraulic system 31 2 16 4 Electrical system 32 2 16 5 PTO shaft operation 32 2 16 6 C...

Page 6: ...ads and load capacities as well as the minimum ballast 69 6 2 Securing the tractor implement against unintentional start up and rolling 73 6 3 Attachment of the wheel mark eradicators 74 6 4 Attaching...

Page 7: ...in the two gear gearbox specialist workshop 117 12 3 2 Replacing the tool tines specialist workshop 118 12 4 Lubrication specifications 119 12 4 1 Lubricants 119 12 4 2 Greasing points overview 120 12...

Page 8: ...perating manual All the directions specified in the operating manual are always seen in the direction of travel 1 3 Diagrams Instructions and responses Activities to be carried out by the user are giv...

Page 9: ...ble state to replace damaged warning symbols If you still have queries please contact the manufacturer Obligations of the user Before starting work anyone charged with working with on the implement is...

Page 10: ...These shall be available to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one...

Page 11: ...e death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in de...

Page 12: ...e personnel Check all the available safety equipment regularly 2 4 Safety and protective equipment Before starting up the implement each time all the safety and protection equipment must be properly a...

Page 13: ...any 2 Instructed persons are those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been informed ab...

Page 14: ...l electronic energy on the implement Use appropriate measures to inform the operating personnel You can find detailed information in the relevant sections of this operating manual 2 9 Maintenance and...

Page 15: ...he type approval for example remains valid in accordance with national and international regulations Vehicles with an official type approval or with equipment connected to a vehicle with a valid type...

Page 16: ...wear and spare parts from third parties there is no guarantee that they have been designed and manufactured in such a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liab...

Page 17: ...warning symbol consists of two fields Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols explanation T...

Page 18: ...tandstill before reaching into the danger area MD 076 Risk of drawing in entrapment for hand or arm due to moving force transmission parts This hazard can cause the most severe injuries with loss of b...

Page 19: ...necessary periods spent under unsecured machine parts raised by lifting cylinders Causes serious potentially fatal injuries anywhere on the body Secure the lifting cylinder against inadvertent loweri...

Page 20: ...dy due to necessary periods spent under raised unsecured machine parts Causes serious potentially fatal injuries anywhere on the body Before spending time in the danger area underneath raised implemen...

Page 21: ...e from suspended loads or raised implement parts MD 094 Risk of electric shock or burns from accidentally touching overhead power lines or by coming within the prohibited distance of high voltage over...

Page 22: ...rated Causes serious potentially fatal injuries anywhere on the body Personnel are prohibited from standing in the lifting area of the three point linkage when the three point hydraulic system is oper...

Page 23: ...tions for cleaning servicing and maintaining in the appropriate chapter of the operating manual MD 119 This symbol indicates the maximum drive speed 1000 rpm and direction of rotation of the drive sha...

Page 24: ...y instructions 24 KG 4 5 6001 2 BAH0060 5 12 17 2 13 1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the implement...

Page 25: ...rough non secured working areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical impacts Risk to the envi...

Page 26: ...with the attached implement In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the conne...

Page 27: ...of injury from contusion and cutting points Be particularly careful when coupling the implement to the tractor or uncoupling it from the tractor There are nip and shear points in the area of the coupl...

Page 28: ...d by external force if personal are maintaining an adequate safety distance to the implement Secure the tractor against unintentional start up and rolling before you leave the tractor For this Lower t...

Page 29: ...all the swivel implement parts to the transport position Before road transport secure all the swivel implement parts in the transport position against risky position changes Use the transport locks in...

Page 30: ...es When mounting implements at the front or rear of a tractor do not exceed The permissible total tractor weight The permissible tractor axle loads The approved load capacities of the tractor tyres Ob...

Page 31: ...ove the ignition key Have the hydraulic hose lines checked at least once a year by a specialist for proper functioning Replace the hydraulic hose lines if they are damaged or worn Only use original AM...

Page 32: ...h a connection to the on board power supply the operator is responsible for checking whether the installation might cause faults on the vehicle electronics or other components Ensure that the retrofit...

Page 33: ...tractor engine is turned off Always switch off the PTO shaft whenever excessive bending occurs or it is not needed WARNING After the PTO shaft is switched off there is a danger of injury from the cont...

Page 34: ...ement and or raised implement parts against unintentional lowering before performing any cleaning maintenance or repair work on the implement When replacing work tools with blades use suitable tools a...

Page 35: ...ear at the marked location Do not stand under suspended loads CAUTION Always load the implement in folded out position Risk of accident from tilting due to the high centre of gravity Loading the imple...

Page 36: ...vidual modules and controls If possible read this section when actually at the implement This helps you to understand the implement better 4 1 Overview of assembly groups Fig 6 1 Implement frame 2 Imp...

Page 37: ...Product description KG 4 5 6001 2 BAH0060 5 12 17 37 Fig 7 1 Two gear gearbox with exchange gear stage 2 Universal joint shaft with overload clutch 3 Angular gearbox 4 Trailing roller...

Page 38: ...g 8 Universal joint shaft guard Fig 8 Fig 9 1 Tool guard plate 2 Levelling board 3 Side panel 4 Roller trailing The above mentioned components serve as tool protection use of the implement without the...

Page 39: ...spective hydraulic function to the pressure line of a tractor control unit F ig 11 The function of the tractor control unit is represented symbolically Latched for a permanent oil circulation When the...

Page 40: ...cing turn indicators 2 2 reflectors yellow 3 2 brake and rear lights 4 2 red reflectors 5 2 rear facing warning signs 6 2 side facing warning signs not permitted in Germany Fig 12 Fig 13 1 2 forwards...

Page 41: ...age implement is part of a seeding combination Slopes can be travelled Along the contours Direction of travel to left 20 Direction of travel to right 20 Along the gradient Up the slope 20 Down the slo...

Page 42: ...ed for construction reasons Here the special safety regulations of the appropriate section shall be valid No one may stand in the implement danger area as long as the tractor engine is running with th...

Page 43: ...f the valid EU directives The rating plate shows Implement ID No Type Model year Factory Basic weight kg Year of construction beside the CE mark Fig 14 4 8 Noise production data The workplace related...

Page 44: ...r Grip Super Length of the tool tines cm 30 30 30 Working depth max cm 20 20 20 4 9 1 Data for the calculation of tractor weights and tractor axle loads Rotary cultivator KG 4001 2 KG 5001 2 KG 6001 2...

Page 45: ...lts Lighting socket 7 pin optional Hydraulic system Tractor control units see section 4 3 Seite 39 Maximum approved operating pressure 210 bar Tractor pump capacity At least 80 l min at 150 bar Hydrau...

Page 46: ...Kl ber Kl bersynth GH 6 220 Castrol Alphasyn PG 220 OMV OMV gear PG 220 Castrol Optiflex A 220 Fig 15 The gearbox is filled with Mobil Glygoyle 30 SNR 130563 synthetic oil at the factory All transmiss...

Page 47: ...ar oil types that comply with the standard The spur gear trough is filled with gear oil Wintershall ERSOLAN 460 in the factory Manufacturer Description Wintershall ERSOLAN 460 Agip Blasia 460 ARAL Deg...

Page 48: ...er and mounted seeding rail PSKW or PSPW front tank FRS or FPS For road transport the rotary cultivator is folded up to a transport width of 3 0 m Fig 16 KG rotary cultivator have tool tines in the fo...

Page 49: ...re transported further than fine particles of soil The fine earth is concentrated in the lower area of the tilled zone the large particles of soil remain at the surface and protect against capping Fig...

Page 50: ...accessory 3 Washer Cat 3 6 5 mm thick 4 Lower link pin dia 36 6 mm 5 Lower link ball sleeve Cat 3 tractor accessory 6 Washer Cat 3 13 5 mm thick 5 2 2 Coupling elements attachment category Cat 4N The...

Page 51: ...unction KG 4 5 6001 2 BAH0060 5 12 17 51 5 2 3 Adapter frame Cat 5 optional The adapter frame enables use on the K 700 A special universal joint shaft is required for the drive Fig 21 1 Adapter frame...

Page 52: ...e implement Secure the wheel mark eradicators Fig 22 Three point extension for rotary cultivators Fig 22 Designation Diameter mm Attachment category Pieces 1 Upper link extension 1 2 Upper link pin 31...

Page 53: ...he three point extension frame Fig 23 1 serves to secure the horizontally and vertically adjustable tractor wheel mark eradicator Fig 24 The soil tillage implement can be used with a shallower working...

Page 54: ...2x SW 2000 520 2x SW 2500 520 2x SW 3000 520 Tooth packer roller 2x PW 2000 500 2x PW 2500 500 2x PW 3000 500 2x PW 3000 600 Wedge ring roller Row spacing 12 5 cm 2x KW 2000 580 125 2x KW 2500 580 12...

Page 55: ...a seeding rail the seed is embedded in the compacted soil Good soil coverage means that more humidity is available for germination The loose soil between the wedge rings is used to close the furrows...

Page 56: ...Drive The universal joint shaft Fig 31 1 transmits the drive force of the tractor PTO shaft to the two gear gearbox Fig 31 2 Two angular gearboxes Fig 31 3 drive the tool carriers Each angular gearbox...

Page 57: ...to higher torques at the universal joint shaft and can cause rapid wear of the overload clutch 5 7 Two gear gearbox The tine speed can be adjusted by switching the gears with the gear lever Fig 32 1...

Page 58: ...the universal joint shaft to the implement gearbox The universal joint shaft type depends on the implement type Soil tillage implement Universal joint shaft Number Rotary cultivator KG 4000 2 KG 5000...

Page 59: ...Overload clutches on the input shafts of the angular gearboxes prevent damage to the gearboxes If the tool carriers come to a stop the on board computer issues an alarm via a notification on the disp...

Page 60: ...unction 60 KG 4 5 6001 2 BAH0060 5 12 17 The electronic drive monitor is connected to the on board computer Solo operation AMALOG Fig 38 Solo operation AMADRILL Fig 39 Seeding combination operation AM...

Page 61: ...l tines Rotary cultivator KG 4000 2 KG 5000 2 KG 6000 2 KG grip drag 33 cm KG grip Super 33 cm KG grip Special HD 33 cm Potato tines 40 cm Tool tines KG drag anticlockwise Tool tines KG grip Special H...

Page 62: ...t great working depths in order to prevent damage wear to the tool carriers If the tines fall below the minimum length prescribed by the manufacturer claims due to rock damage shall not be accepted Fi...

Page 63: ...g 48 in the centre of the implement Fig 47 In the centre of the implement the eccentric pin Fig 48 1 is fastened to an operating rod During adjustment tasks in the centre of the implement the operator...

Page 64: ...n spring Fig 50 2 bring the side panel back to the working position Fig 50 5 13 1 Soil guiding angle bracket optional Free flowing soil can escape between the side panel and the roller even when adjus...

Page 65: ...This is remedied by the centre line eradicator Fig 54 1 If the centre line eradicator is not required detach the cultivator from the tractor and remove the centre line eradicator Fig 54 5 16 Track mar...

Page 66: ...ers Fig 56 1 must be raised for transporting the implement The track markers are hydraulically locked Fig 56 5 17 Combination possibilities with other implements Fig 57 The cultivator can be combined...

Page 67: ...ortation Use of the implement Only couple and transport the implement to with a tractor which is suitable for the task The tractor and implement must meet the national road traffic regulations The ope...

Page 68: ...eves the required braking delay with the implement connected Requirements for the suitability of a tractor are in particular The permissible total weight The permissible axle loads The permissible dra...

Page 69: ...r drawbar load of the hitched implement This notice applies only to Germany If having tried all possible alternatives it is not possible to comply with the axle loads and or the permissible total weig...

Page 70: ...ctor and front implement mounting or front weight or measurement a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operating manual or measurement...

Page 71: ...in the tractor operating manual in the following table 6 1 1 4 Calculation of the actual total weight of the combined tractor and implement H L V tat G T G G Enter the numeric value for the calculate...

Page 72: ...ty and insufficient tractor steering and brake power It is forbidden to couple the implement to the tractor used as the basis for calculation if one of the actual calculated values is greater than the...

Page 73: ...ubleshooting cleaning maintenance and repairs while the implement is being driven when the tractor s engine is running and the tractor s PTO shaft hydraulic system is connected if the ignition key is...

Page 74: ...l mark eradicators right at the top with the positioning bolts Fig 59 3 The working depth is adjusted on the field 1 3 Secure the positioning bolt with a linch pin Fig 59 6 4 Attaching the rollers spe...

Page 75: ...ying arm and secure the depth setting pin using a linch pin Fig 63 6 6 Fasten the second carrying arm to the second adjuster segment as described above 7 Fasten the second roller to the cultivator as...

Page 76: ...4 Fix the two universal joint shaft halves to the tractor PTO shaft and the gearbox input shaft Do not interconnect the universal joint shaft halves Observe the operating manual from the universal jo...

Page 77: ...aulic fluids Do not mix any mineral oils with biological oils The maximum operating pressure of the hydraulic system is 210 bar Fig 65 1 Clean the hydraulic connector and hydraulic socket of the tract...

Page 78: ...12 17 6 5 2 Uncoupling the hydraulic hose lines 1 Set the tractor control unit to float position neutral position 2 Unlock the hydraulic connector 3 Push on the dust protection caps Fig 67 4 Place the...

Page 79: ...operating manual for the universal joint shaft supplied by the universal joint shaft manufacturer Correct use and maintenance of the universal joint shaft prevents serious accidents When coupling the...

Page 80: ...Only use the upper and lower link pins provided for coupling the implement Check the upper and lower link pins for visible defects whenever the implement is coupled Replace the upper and lower link pi...

Page 81: ...serve the fundamental rules when handling universal joint shafts If you identify any defects on a universal joint shaft the universal joint shaft must not be used 1 Secure the upper and lower link pin...

Page 82: ...er 8 Interconnect the two halves of the universal joint shaft 9 Hook the universal joint shaft into the bracket Fig 72 1 Fig 72 Adjust the length of the universal joint shaft to the tractor see sectio...

Page 83: ...ractor and implement 15 Insert the connector Fig 74 of the oil cooler into the socket in the tractor cab Fig 74 16 Secure the universal joint shaft guard on the tractor and the implement using support...

Page 84: ...e implement is at a minimum when the tractor upper link is horizontal 21 Bring the soil tillage implement into a straight position by adjusting the upper link 22 Secure the upper link against twisting...

Page 85: ...Wear protective gloves 1 Disengage the tractor PTO shaft Wait until the tool tines have come to a complete stop 2 Park the implement on a level surface on solid ground Ensure that the centre line era...

Page 86: ...or uncoupling the universal joint shaft and supply lines 8 Apply the tractor parking brake switch the tractor engine off and remove the ignition key 9 Uncouple the hydraulic hose lines 10 Fasten the s...

Page 87: ...gine is switched off The ignition key is removed WARNING Danger of crushing shearing cutting being caught or drawn in winding and knocks through unintentional falling of the implement raised using the...

Page 88: ...nch pin Fig 83 3 1 Unfold the implement booms on the field 2 Lift the implement just enough for the depth setting pins Fig 80 2 to clear the carrying arms Fig 80 1 3 Disengage the tractor PTO shaft en...

Page 89: ...ng pin in the same square hole The edges Fig 83 1 of the depth setting pins have different distances and are labelled with the numbers 1 to 4 Fig 83 The working depth increases The higher the depth se...

Page 90: ...r 1 Unfold the implement booms on the field 2 Lift the implement just enough for the depth setting pins Fig 80 2 to clear the carrying arms Fig 80 1 3 Disengage the tractor PTO shaft engage the tracto...

Page 91: ...tractor engine and remove the ignition key Wait until the tool carriers have come to a complete stop 2 Raise the implement until the carrying arms are resting on the lower stop Fig 80 1 3 Insert the...

Page 92: ...vertically Fig 88 Screw on the side panels so that they slip through the soil at a maximum depth of 1 to 2 cm If the field is covered with a lot of straw fasten the side panels higher at the front tha...

Page 93: ...k eradicator Vertical adjustment Adjust the tractor wheel mark eradicator vertically position it and secure the positioning bolt Fig 89 1 with a linch pin Horizontal adjustment Adjust the tractor whee...

Page 94: ...For plough seeding adjust the levelling board such that a small ridge of soil is always pushed ahead of the bar to level any undulations For mulch seeding adjust the levelling board high enough for c...

Page 95: ...gth to length A see table Fig 93 4 Tighten up the screws Fig 92 1 5 Turn the track marker disc to adjust the working intensity of the track marker so that it runs roughly parallel to the direction of...

Page 96: ...Wait until the tool carriers have come to a complete stop Do not touch hot gearbox parts wear gloves 8 6 1 Gear lever adjustment 1 The gear lever Fig 94 1 serves to switch gears 1st gear Press the ge...

Page 97: ...e cutting rail is adjusted such that the ends of the blades are flush with the edges of the roller Fig 95 8 7 1 Adjusting the spring force Always perform the same settings on all adjuster segments 1 P...

Page 98: ...nts Position A One bolt is inserted in hole Fig 99 1 the second bolt is inserted in hole Fig 99 4 The spring force is permanently acting on the cutting rail and the blades Position B Repositioning of...

Page 99: ...between the scraper Fig 101 1 and the roller tube is 10 mm Adjust worn scrapers to the correct dimension or replace 6 Rotate the roller to check whether the distance is maintained at all points Fig 10...

Page 100: ...xceeded The transport of a rotary cultivator with potato tines is only permitted on a transport vehicle DANGER The transport of a rotary cultivator with potato tines is only permitted on a transport v...

Page 101: ...e the pin which is secured using a spring cotter pin Fig 103 5 Swivel both booms of the lighting system into road transport position 6 Position the booms of the lighting system using pins and spring c...

Page 102: ...the mounted or attached implement It is forbidden to ride on the implement as a passenger and or to climb onto implements while they are running Before transport follow the instructions given in the...

Page 103: ...actor and driven implement is fully guarded i e The tractor must be equipped with a shield and the implement must be equipped with the standard universal joint shaft guard Whenever the implement is us...

Page 104: ...e driving characteristics of the tractor and the influence of the mounted or attached implement It is forbidden to ride on the implement as a passenger and or to climb onto implements while they are r...

Page 105: ...and out raise the rotary cultivator so that the tool tines and the roller have sufficient ground clearance Before folding it in switch off the tractor PTO shaft and do not switch it on again until th...

Page 106: ...ompletely Actuate control unit 1 until the implement booms are completely unfolded 4 While working in the field leave tractor control unit 1 in float position Fig 108 10 1 2 Folding the implement boom...

Page 107: ...the carrying arms after the booms are folded in The bars Fig 110 1 form the mechanical transport locking mechanism Fold in the machine extension arms on implements with hydraulic working depth adjustm...

Page 108: ...2 BAH0060 5 12 17 10 2 Folding in the lighting system 1 Before working in the field fold the booms of the lighting system see Fig 112 Fig 112 2 Position and secure the booms of the lighting system wit...

Page 109: ...lage implement Fig 114 Set the speed of the tractor PTO shaft to 1000 rpm Setting a lower PTO shaft speed leads to very high torques at the universal joint shaft and can cause rapid wear of the overlo...

Page 110: ...rol unit beige after each adjustment The scale Fig 115 2 displays the set working depth Turning at end of the field Before turning at the end of the field raise the combination with the tractor hydrau...

Page 111: ...loose earth the centre line eradicator should be able to penetrate loose earth 10 3 3 1 Moving the tractor wheel mark eradicator into transport position To prevent damage the tines of the wheel mark...

Page 112: ...he transport lock for the track marker immediately before beginning field work WARNING Direct people out of the danger area The hydraulic cylinder of the track marker and of the tramline marker can be...

Page 113: ...y faults on the implement see section Securing the tractor implement against unintentional start up and rolling Wait for the implement to stop before entering the implement danger area 11 1 Initial us...

Page 114: ...ers come to a stop stop driving and lower the tractor s PTO shaft speed approx 300 rpm until you hear the ratchet clutch engage Bring the PTO shaft back to its original speed and continue working If t...

Page 115: ...rolling before working on the implement WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unprotected danger points Mount protective equipment which you removed...

Page 116: ...ents Cleaning with a high pressure cleaner steam cleaner What should be observed when cleaning with a high pressure cleaner steam cleaner Do not clean any electrical components Do not clean any chrome...

Page 117: ...oid coming into contact with hot components and transmission fluids Wear protective gloves 1 Place the soil tillage implement on a firm horizontal surface 2 Release the cover screws Do not release scr...

Page 118: ...he pin Fig 124 2 from the tool carrier by striking it in an upwards direction 5 Replace the tool tines Fig 124 3 6 Fasten the tool tines using the pin and secure it using the linch pin Fig 124 Directi...

Page 119: ...e bearings Press the dirty grease completely into the bearings and replace it with new grease The pictogram indicates a lubrication point Fig 126 12 4 1 Lubricants Use only the lubricants specified in...

Page 120: ...and lubricate the universal joint shafts referring to the manufacturer s maintenance schedule Grease the protective tubes and profile tubes Greasing the protective tubes prevents them from freezing O...

Page 121: ...el Section 12 6 Two gear gearbox Check that the ventilation valve is secure Angular gearbox Check the oil level Section 12 7 Angular gearbox Check that the dipstick with ventilation is secure Spur gea...

Page 122: ...tion 12 11 Two gear gearbox Check the oil level Section 12 6 Angular gearbox Check the oil level Section 12 7 Spur gear trough Check the oil level Section 12 8 Every 500 operating hours Specialist wor...

Page 123: ...y is correct the oil level is visible in the oil sight glass Fig 132 2 2 If necessary add transmission fluid through the opening in the breather Fig 132 1 Changing transmission fluid specialist worksh...

Page 124: ...th the dipstick Fig 133 At the correct fill level the oil level reaches between the markings on the dipstick 3 If necessary top up the transmission fluid via the opening in the dipstick For oil type a...

Page 125: ...veloping leaks Check the oil level 1 Park the implement on a level surface 2 Open the cover with the ventilation pipe Fig 134 1 Fig 134 The spur gears in the spur gear trough must be halfway covered w...

Page 126: ...oil filter cartridge Fig 135 1 1 1 Undo the screws Fig 135 2 1 2 Carefully remove the oil filter cartridge Collect the escaping fluid 2 Replace the oil filter in the oil filter cartridge Fig 135 12 9...

Page 127: ...aintenance instructions of the universal joint shaft manufacturer Use special grease only Agraset 116 or Agraset 117 Follow installation instructions when installing the ratchet clutch on the implemen...

Page 128: ...the trailer Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose lines checked at...

Page 129: ...ouring points on hydraulic hose lines and pipes 3 Replace any worn or damaged hydraulic hose lines immediately 12 11 3 Inspection criteria for hydraulic hose lines For your own safety comply with the...

Page 130: ...states of operation There is no tension apart from the hose s own weight There is no possibility of compression for short lengths Outer mechanical influences on the hydraulic hose lines are avoided U...

Page 131: ...ement has 4 throttles 1 Release the lock nut 2 Make the adjustment see Table Fig 138 Note Make the same adjustments on all four throttles 3 Tighten the lock nut 4 Check the settings with particular ca...

Page 132: ...isted tightening values are to be considered as reference values M S 8 8 10 9 12 9 M 8 13 25 36 42 M 8x1 27 38 41 M 10 16 17 48 71 83 M 10x1 52 73 88 M 12 18 19 84 123 144 M 12x1 5 90 125 150 M 14 22...

Page 133: ...maintenance and repair KG 4 5 6001 2 BAH0060 5 12 17 133 The specified tightening values represent reference values M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 2 3 4 6 7 9 19 3 39 66 106 162 232 326...

Page 134: ...5405 501 234 E mail amazone amazone de http www amazone de Plants D 27794 Hude D 04249 Leipzig F 57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders field spray...

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