Amano Pioneer Eclipse PE420GP Series Operator'S Manual Download

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Propane Hard Floor Machine

PE420GP

Operator’s Manual

Summary of Contents for Pioneer Eclipse PE420GP Series

Page 1: ...Propane Hard Floor Machine PE420GP Operator s Manual...

Page 2: ......

Page 3: ...rvice should include an emissions check Instructions For Use Failure to read and understand this manual before operating this machine or performing service on this machine may result in injury to the...

Page 4: ...ual and attached to the machine CAUTION indicates that the possibility of damage to the machine or other property can occur if CAUTION statements are ignored Read and observe all CAUTION statements in...

Page 5: ...r 22 Starting the Machine 23 Idling and Stopping the Machine 23 Burnishing 23 Grinding and Polishing 24 Machine Troubleshooting 25 Maintenance 26 Scheduled Maintenance Chart 26 Oil Level Inspection 26...

Page 6: ...nt KA110137046 l Spark Plug KA920702112 l Battery MP362200 l Drive Belt MP8080 l Fuses SS2570 20A MP043000 7 5A l LP Cylinder MP105900 Steel l Driver Pad Holder 21 Pad Holder MP446300 21 Diamond Disc...

Page 7: ...der inside a building DO NOT store propane cylinders inside a building DANGER This machine has parts including the pad assemblies that can cause severe injury if these parts are contacted while they a...

Page 8: ...Overheating can be caused by dirty oil Check oil before each use and change regularly following recommended maintenance schedule CAUTION Do not engage starter for more than 5 seconds Allow a 10 second...

Page 9: ...derstanding the operation manual l Check the machine for shipping damage Keep your machine regularly maintained by following the maintenance information in this manual Order parts and supplies only fr...

Page 10: ...ed in a well ventilated space Exigences de s curit pour le Canada 1 Un panneau indiquant INTERDICTION DE FUMER doit tre affich en permanence dans la zone de stockage Il doit tre conforme au panneau ex...

Page 11: ...phone or meter supported independent of the machine 1 68 m 66 in above the test surface 25 cm 10 in to the right and left centerline of the operators position and 20 cm 8 in to the rearmost point of t...

Page 12: ...TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer A properly filled cylinder should not exceed 80 of the rated capacity Do not overfill the cylinder or...

Page 13: ...uments Solution Flow Control Valve Tank Drain Valve Engine Throttle Engine Ignition Switch Hour Meter Tachometer Machine Components EcoSense Module w Indicator Light Fuse Panel Clutch Switch Lever Sol...

Page 14: ...requires engagement at one time allowing the user to alternate hands during operation Engine Throttle The machine is equipped with a throttle with three positions The first position is idle The second...

Page 15: ...burn if allowed to idle for even short periods Even at high idle speeds most engines will continue to lean downward It is always best to shut the engine off when it is not being used to do work Remem...

Page 16: ...e flow of solution can be completely shut off if the valve knob is turned to far clockwise Increase Turn the valve counter clockwise Decrease Turn the valve clockwise Stop Turn the valve all the way c...

Page 17: ...e machine take the cylinder outside and verify it is a properly filled vapor draw cylinder Note This system is not a substitute for properly inspecting propane cylinders prior to bringing inside a fac...

Page 18: ...Wheel Adjustment Level S Diamond Pads 1 Place the machine in the Rok Bak position see Rok Bak section 2 Remove centering device and previously attached pad CAUTION Carefully inspect the pad holder fo...

Page 19: ...eight Plates section 2 Place the machine in the Rok Bak position see Rok Bak section 3 To remove a diamond disk there are two different attachments l Hook Loop Pull each disk off their respective hold...

Page 20: ...d number of plates on the bracket install the pins and snap the retainer ring over the weight bracket tabs DO NOT run the machine without both pins in place Dust Collection HD Models 1 The dust collec...

Page 21: ...topped turn the key switch to the OFF position 2 Unclip the open end of the solution tank drain hose 3 Open the solution tank drain valve Removing the Solution Tank 1 Turn the propane cylinder service...

Page 22: ...compliant Filling should be done ONLY by a qualified propane dealer A properly filled cylinder should not exceed 80 of the rated capacity Do not overfill the cylinder or use a liquid withdraw cylinder...

Page 23: ...e LP cylinder and store properly Refer to Refueling and Storage of Fuel Cylinders To stop the engine close the service valve on the fuel cylinder by turning it clockwise the engine will stop when the...

Page 24: ...d lower the head to the floor while moving forward slowly CAUTION Do not operate the machine without moving it If the machine is allowed to operate in one spot damage may occur to the floor CAUTION DO...

Page 25: ...Tighten any fasteners that may be loose Pad is not centered on the pad holder Remove pad and re center on padholder Replace the pad with a new pad if necessary Padholder is out of balance Remove pad h...

Page 26: ...by loosening the oil drain valve CAUTION Do not fill above the FULL mark Excess oil will cause a smoking condition and may cause the engine to overheat Operation Daily First 100 Hrs Every 250 Hrs Eve...

Page 27: ...clockwise 5 Turn the filter until the seal contacts the mounting surface B of the engine Then turn the filter BY HAND 3 4 turn more 6 Reconnect the LP cylinder to the fuel hose 7 Run the engine at low...

Page 28: ...enter Electrode C Plug Gap D Side Electrode Air Filter Inspection and Replacement Clean Air Filter Hourly for Dry Processes Daily for Wet Processes 1 Push machine to level surface 2 Turn off LP cylind...

Page 29: ...e manual Cooling Fin Maintenance A Remove blower housing and any other shrouds B Clean the cooling fins as necessary using compressed air or pressure washer C Reinstall all housings and shrouds Inspec...

Page 30: ...the wrench flats on top of the spindle shaft With the spindle shaft secure turn the pad holder counter clockwise until it is free of the spindle shaft 11 Save the washer and or spacer that is on the...

Page 31: ...om the spindle pulley 6 Finish removing the belt from the clutch pulley if necessary 7 Check clutch pulley for correct alignment with the spindle pulley Check hardware attaching pulleys for proper tig...

Page 32: ...open flame or heat producing device 4 Make sure machine is cleaned properly before storing 5 Never store machine with cylinders installed or store spare cylinders in an enclosed van or trailer 6 Stor...

Page 33: ...A110137046 Foam Element Spark Plug KA920702112 Spark Plug Gap 0 025 in 0 635 mm LP Cylinder Type MP105900 20lb 9 1 kg Vapor Withdraw Deck Drive Electric Clutch with B Section Belt Drive Belt MP8080 Fu...

Page 34: ..._____ ________________________________________________ ________________________________________________ ________________________________________________ _______________________________________________...

Page 35: ...35 Electrical Schematic...

Page 36: ...36 Connections...

Page 37: ...E NB7282 CLAMP HOSE 3 F SS2570 FUSE 20A 1 G MP184200 TUBING NYLON 1 4 OD 36 H NB7240 SLEEVING BLACK 34 Item Ref No Description Qty I MP184200 TUBING NYLON 1 4 OD 38 J NB2470 HOSE FUEL 3 8 33 K NB7240...

Page 38: ...38 Connections HD...

Page 39: ...39 Connections HD continued...

Page 40: ...40 Engine Assembly RF038200 112113 19 18 2 22 21 25 31 4 5 26 3 17 30 9 12 10 13 14 6 7 8 29 32 28 27 16 20 33 23 24 34 11 15 1 35 24 36 37 22 21 25...

Page 41: ...200 SWITCH PRESSURE OIL 1 18 MP371200 CAGE INTAKE ENGINE 1 19 MP371300 FILTER INTAKE ENGINE 1 Engine Assembly continued Item Ref No Description Qty 20 NB068500 BOLT HEX 1 4 X 3 1 2 2 21 NB6111 WASHER...

Page 42: ...42 Deck Assembly RF038300 112113 4 5 15 1A 21 20 14 7 6 24 13 11 9 8 22 10 25 12 18 19 17 16 2 3 23 28 27 1B...

Page 43: ...B003100 NUT HEX 1 2 1 11 LX2105 CLIP HITCH PIN 2 12 NB6545 BOLT HEX 5 16 X 1 4 13 NB3265 NUT LOCK 5 16 4 Item Ref No Description Qty 14 NB053400 PIN CLEVIS 1 2 X 3 1 2 2 15 MP379700 SPINDLE 9 75 ASM 1...

Page 44: ...44 Handle Assembly RF038400 092815 32 16 15 33 14 34 13 4 31 13 1 31 3 21 20 8 17 18 30 25 19 26 23 27 28 6 5 9 10 11 12 24 23 29 22 7 35 2...

Page 45: ...P380000 SWITCH ROCKER 1 16 MP240500 BRACKET SWITCH 1 17 NB4381 SCREW 8 X 3 4 2 18 MP384001 LEVER THROTTLE 1 Item Ref No Description Qty 19 MP380500 CABLE THROTTLE 1 20 MP383901 BRACKET HOUR METER 1 21...

Page 46: ...46 Main Assembly RF038000 021616 23 15 22 8 28 9 10 25 27 36 32 20 6 8 7 22 2 9 10 11 10 13 12 11 3 4 20 1 29 30 31 33 18 10 35 8 34 24 20 26 11 5 25 21 22 17 35 8 21 15 14 19 9 18 10 16 15 37...

Page 47: ...00 STRAP 2 X 23 3 16 MP392600 PAD ADAPTER 1 17 MP368600 SOLENOID ASM 1 18 NB6111 WASHER LOCK 5 16 3 19 MP192300 SPACER BEARING 1 Item Ref No Description Qty 20 NB3450 WASHER FLAT 3 8 10 21 NB3275 NUT...

Page 48: ...17 16 46 20 24 26 6 10 11 25 16 51 12 22 9 25 21 22 17 21 16 23 32 9 16 21 48 40 47 11 18 34 28 29 30 35 9 32 20 5 4 16 15 10 11 12 11 11 14 13 12 20 7 9 8 22 3 38 41 42 43 11 18 39 33 37 44 19 27 31...

Page 49: ...23 MP367600 SLIDE STRAP 2 1 24 MP107200 KNOB HANDLE ASM 2 25 NB8130 CLAMP 3 4 2 Item Ref No Description Qty 26 MP380700 BRACKET PUMP TANK ASM 1 27 MP382600 SKIRT 21 ASM 1 28 NB7282 CLAMP HOSE 3 29 MP...

Page 50: ...50 Regulator and Solenoid Assembly RF038500 042611 9 12 10 11 7 SOLENOID REGULATOR 2 8 1 3 4 5 6...

Page 51: ...7900 ADJUSTMENT FUEL ASM 1 3 MP317500 FUELOCK ASM 1 4 MP367300 HOSE FUEL 13 1 5 MP4330 FITTING ELBOW 1 6 MP4500 COUPLER REGO 1 7 MP371100 FITTING 3 16 HB 1 8 MP372400 FITTING ELBOW 1 8 1 9 MP367100 SO...

Page 52: ...52 Regulator and Solenoid Assembly HD RF072000 071017 21 24 22 23 SOLENOID 15 1 11 12 14 16 2 13 4 5 2 8 9 5 18 19 10 20 5 17 7 6 RELAY LIGHT SAFESTOP REGULATOR 30 29 27 28 31 25 26 3...

Page 53: ...09600 1 9 COUPLER QUICK REGO FEMALE MP4500 1 10 FITTING 1 8 MNPT X 1 4 FNPT MP509900 1 11 SWITCH PRESSURE 6 PSI MP509800 1 12 FUEL ADJUSTMENT ASSEMBLY MP017900 1 13 FITTING ELBOW BRASS 1 8 NPT x 3 16...

Page 54: ...54 Tank and Controls RF038700 112113 33 25 34 36 30 35 28 32 29 31 26 27 9 8 11 4 23 24 10 15 19 20 12 22 21 1 5 6 5 7 15 13 14 3 17 18 37 16 39 38 40...

Page 55: ...0 BLOCK FUSE 1 18 NB5350 SCREW TH 10 X 1 4 19 MP332100 CLIP HOSE 5 8 1 20 NB9810 SCREW CS 8 X 5 8 2 Item Ref No Description Qty 21 MP379101 BRACKET TANK PUMP 1 22 NB009900 GROMMET 11 16 X 1 1 23 MP184...

Page 56: ...56 Skirt Driver and Pad Holder RF038600 120613 1 1 1 5 1 2 1 3 1 3 1 4 1 2 2 2 5 2 1 2 4 2 3 2 2 2 3 10 3 7 3 4 3 14 3 8 3 11 3 3 3 1 3 2 3 7 3 9 3 13 3 3 12 3 5 3 6 3 7 3 16 3 15...

Page 57: ...2 4 MP383200 RETAINER PAD 1 2 5 NB3275 NUT LOCK 1 4 3 DRIVER ASSEMBLY Item Ref No Description Qty 3 MP463200 DRIVER DIAMOND 21 ASM 1 3 1 MP463300 HOLDER LIPPAGE 6 3 2 NB068200 BOLT CS 1 4 X 3 4 12 3...

Page 58: ...t Resin DP390016 400 5 Segment Metal DP390030 800 10 Segment Metal DP390070 1800 10 Segment Metal DP390120 3500 10 Segment Metal MPDFUR3000 3 Diamond Discs PDGPRE210800 21 Resin 800 Grit PDGPRE211800...

Page 59: ...be repaired or replaced by the manufacturer according to Subsection C4 below Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period 2 Any warranted p...

Page 60: ...te of 45 00 per hour for the first year of ownership 3 Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period All defective parts replaced...

Page 61: ...pane How to operate a propane machine A Start and stop the engine B Emergency stop C Clean air filter Cautions A Allow only qualified trained personnel to operate the machine B Use only D O T approved...

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Page 64: ...28675 l USA www pioneereclipse com 1 336 372 8080 1 800 367 3550 Fax 1 336 372 2913 2018 Amano Pioneer Eclipse Corporation LT058900 420GP_J EC Machinery Directive 2006 42 EC EC Restriction of Hazardo...

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