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24

Install a drip leg to trap dirt and moisture before it can enter
the gas valve.  The drip leg must be a minimum of three
inches long.

Install a 1/8" NPT pipe plug fitting, accessible for test gage
connection, immediately upstream of the gas supply
connection to the furnace.

Always use a back-up wrench when making the connection
to the gas valve to keep it from turning.  The orientation of
the gas valve on the manifold must be maintained as
shipped from the factory.  Maximum torque for the gas valve
connection is 375 in-lbs; excessive over-tightening may
damage the gas valve.

Install a manual shutoff valve between the gas meter and
unit within six feet of the unit.  If a union is installed, the
union must be downstream of the manual shutoff valve,
between the shutoff valve and the furnace.

Tighten all joints securely.

Connect the furnace to the building piping by one of the
following methods:

Rigid metallic pipe and fittings.

Semi-rigid metallic tubing and metallic fittings.
Aluminum alloy tubing must not be used in exterior
locations.  In order to seal the grommet cabinet
penetration, rigid pipe must be used to reach the
outside of the cabinet.  A semi-rigid connector to the
gas piping may be used from there.

Use listed gas appliance connectors in accordance with
their instructions.  Connectors must be fully in the same
room as the furnace.

Protect connectors and semirigid tubing against physical
and thermal damage when installed.  Ensure aluminum-
alloy tubing and connectors are coated to protect against
external corrosion when in contact with masonry, plaster, or
insulation, or subjected to repeated wetting by liquids such
as water (except rain water), detergents, or sewage.

MANUAL 

SHUT OFF VALVE

(UPSTREAM FROM

GROUND JOINT

PIPE UNION)

GROMMET

IN STANDARD

GAS LINE HOLE

ALTERNATE

GAS LINE

LOCATION

PLUG IN

ALTERNATE

GAS LINE

HOLE

HEIGHT REQUIRED 

BY LOCAL CODE

GROUND JOINT

PIPE UNION

DRIP LEG

MANIFOLD

BURNERS

GAS VALVE

HORIZONTAL [UPFLOW MODEL]

MANUAL SHUT-OFF VALVE

(UPSTREAM FROM GROUND 

JOINT PIPE UNION)

DRIP LEG

GROMMET IN STANDARD 

GAS LINE HOLE

DRAIN TRAP

ALTERNATE GAS 

LINE LOCATION

MANIFOLD

PLUG IN ALTERNATE

 GAS LINE HOLE

GAS VALVE

GROUND JOINT 

PIPE UNION

BURNERS

GROMMET

IN STANDARD

GAS LINE HOLE

*

*

*

*

COUNTERFLOW

MANUAL 

SHUT OFF VALVE

(UPSTREAM FROM

GROUND JOINT

PIPE UNION)

ALTERNATE

GAS LINE

LOCATION

PLUG IN

ALTERNATE

GAS LINE

HOLE

HEIGHT REQUIRED 

BY LOCAL CODE

GROUND JOINT

PIPE UNION

DRIP LEG

MANIFOLD

BURNER S

GAS VALVE

NOTES

1.

 

WHEN

 

GAS

 

LINE

 

IS

 

IN

 

THE

 

ALTERNATE

                                 

LOCATION

SWAP

 

THE

 

POSITION

 

OF

                                 

THE

 

PLUG

 

AND

 

GROMMET

.

              

MANUAL SHUT-OFF VALVE

(UPSTREAM FROM GROUND

JOINT PIPE UNION)

DRIP LEG

GROMMET IN STANDARD

 GAS LINE HOLE

DRAIN TRAP

ALTERNATE 

GAS LINE LOCATION

MANIFOLD

PLUG IN ALTERNATE

GAS LINE HOLE

BURNERS

GAS VALVE

HORIZONTAL[COUNTERFLOW]

UPFLOW 

GROUND JOINT 

PIPE UNION

          

2. DRIP LEG MAY TERMINATE WITH

          A 1/2" X 1/8" PIPE PLUG TO 
          ACCOMMODATE LINE GAS 
          PRESSURE MEASUREMENT.

Gas Piping Connections

HORIZONTAL [COUNTERFLOW MODEL]

Summary of Contents for AMS95

Page 1: ...is possible to place yourself in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to b...

Page 2: ...D JOINING METHODS 12 PROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14...

Page 3: ...ty Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DISCH...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Page 5: ...r Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt...

Page 6: ...ing to the installation and application of this product WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY...

Page 7: ...e access doors must be vertical so that the burners fire horizontally into the heat exchanger Do not install the unit with the access doors on the up top or down bottom side of the furnace WARNING TO...

Page 8: ...reas behind the thermostat such as an outside wall CLEARANCES AND ACCESSIBILITY Installations must adhere to the clearances to combustible mate rials to which this furnace has been design certified Th...

Page 9: ...less than 100 square inches One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure DRAFTS OR DEAD SPOTS BEHIND DOORS IN CORNERS UNDER CABINETS Thermo...

Page 10: ...equip ment in the enclosure but not less than the sum of the areas of all vent connectors in the confined space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Si...

Page 11: ...RAL Horizontal applications in particular may dictate many of the installation s specifics such as airflow direction ductwork connec tions flue and combustion air pipe connections etc The basic ap pli...

Page 12: ...ce change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessa...

Page 13: ...vent flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING M...

Page 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Page 15: ...e piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as th...

Page 16: ...uld be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings...

Page 17: ...er of elbows and or tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the co...

Page 18: ...ualPipe In a basement installation the pipes may be run between the joist spaces If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should...

Page 19: ...stallations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B QTY...

Page 20: ...ow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the fro...

Page 21: ...ed for identification purposes Refer to the wiring dia gram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring ma terial having...

Page 22: ...CHANGING ANY ELECTRICAL WIRING The furnace s integrated control module is equipped with line volt age accessory terminals for controlling power to an optional field supplied humidifier and or electro...

Page 23: ...it must be applied for propane gas installations Refer to the Section VIII Propane Gas High Altitude Installations section for details GAS VALVE This unit is equipped with a 24 volt gas valve controll...

Page 24: ...s and semirigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plas...

Page 25: ...ace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of th...

Page 26: ...0 F FILTERS READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK Filters must be used with this furnace Discuss filter maintenance with the building owner Filters do not ship with this furnace...

Page 27: ...e the burner compartment door 9 Open the manual gas shutoff valve external to the furnace 10 Turn on the electrical power to the furnace 11 Adjust the thermostat to a setting above room temperature 12...

Page 28: ...VENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATO...

Page 29: ...Temperature rise must be within the range specified on the unit rating plate An incorrect temperature rise may result in condens ing in or overheating of the heat exchanger An airflow and tem perature...

Page 30: ...ized Circulator blower is energized on cool speed following a fixed five second on delay Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor coo...

Page 31: ...heat exchanger and or blocked condensate drain con ditions FLAME SENSOR The flame sensor is a probe mounted to the burner manifold as sembly which uses the principle of flame rectification to determin...

Page 32: ...power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visually inspect the burner flames periodically during the heating season...

Page 33: ...t Filter Front of Furnace Blower 4 Angle filter toward the blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter...

Page 34: ...ecessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked pinched or connected improperly Blocked flue and or inlet air pipe blocked...

Page 35: ...nfo Adjust as Turn power OFF prior to repair Sand flame sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated...

Page 36: ...EC T L N P O W E R S U P P L Y W I T H O V E R C U R R E N T P R O T E C T I O N D E V I C E WH JUNCTION BOX 1 T O 1 1 5 V A C 1 0 6 0 H Z ID BLOWER PRSEEURE SWITCH HEAT H GND WH RD WH GND BURNER COM...

Page 37: ...37 2005 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 1810 Wilson Parkway Fayetteville TN 37334 www amana hac com...

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