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4. Measure furnace gas supply pressure with burners firing.

Supply pressure must be within the range specified in the

Inlet Gas Supply Pressure

 table.

Propane Gas

Natural Gas

Inlet Gas Supply Pressure

Minimum:5.0" W.C.   Maximum :10.0" W.C.
Minimum:11.0" W.C. Maximum :13.0" W.C.

If supply pressure differs from above, make necessary adjustments
to pressure regulator, gas piping size, etc., and/or consult with
local gas utility.

5. Turn OFF gas to furnace at the manual shutoff valve and

disconnect manometer.  Reinstall plug before turning on
gas to furnace.

6. Turn OFF any unnecessary gas appliances started in step

3.

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ODGERS

 36G22 G

AS

 V

ALVE

The line pressure supplied to the gas valve must be within the
range specified in the Inlet Gas Supply Pressure Table.  The sup-
ply pressure can be measured at the gas valve inlet pressure tap
or at a hose fitting installed in the gas piping drip leg.  The supply
pressure must be measured with the unit OFF.  To measure inlet
pressure, use the following procedure.

Pressure Regulator

Adjustment 

(Under Cap Screw)

Gas Valve

On/Off

Selector

Switch

INLET

OUTLET

Inlet Pressure

Tap

Outlet Pressure

Tap

White-Rodgers Model 36G22

1. Turn OFF gas to furnace at the manual gas shutoff valve

external to the furnace.

2. Using 3/32 hex wrench, loosen inlet pressure tap screw

one turn.

3. Connect a 5/16 inch hose and calibrated water manometer

to the gas valve inlet pressure tap.  The hose should overlap
the tap by 3/8 inch.

4. Turn ON the gas supply and operate the furnace
5. Leak test.  Using a leak detection solution or non-chlorine

soap suds, check for leaks at hose connection.  Bubbles
forming indicate a leak.  SHUT OFF GAS AND FIX ALL LEAKS
IMMEDIATELY BEFORE PROCEEDING TO NEXT STEP!

6. Measure furnace gas supply pressure.  Supply pressure

must be within the range specified in the 

Inlet Gas Supply

Pressure

 table.

If supply pressure reading differs from the table, make
necessary adjustments to pressure regulator, gas piping
size, etc., and/or consult with local gas utility.

7. Turn OFF gas to furnace at the manual shutoff valve and

disconnect manometer and hose.  Reinstall plug before
turning on gas to furnace.

8. Seal pressure port.  Tighten inlet pressure tap screw

clockwise 7 in-lbs. minimum.

9. Retest for leaks. If bubbles form, shut down gas and fix

leaks immediately.

10. Turn valve switch ON.

G

AS

 M

ANIFOLD

 P

RESSURE

 M

EASUREMENT

 

AND

 A

DJUSTMENT

CAUTION

T

O PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE, THE GAS

MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE. 

O

NLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE

PRESSURE REGULATOR.

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 36F22 G

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Only small variations in gas pressure should be made by adjust-
ing the gas valve pressure regulator.  The manifold pressure must
be measured with the burners operating.  To measure and adjust
the manifold pressure, use the following procedure.

1. Turn OFF gas to furnace at the manual gas shutoff valve

external to the furnace.

2. Connect a calibrated water manometer (or appropriate gas

pressure gauge) at the gas valve outlet pressure tap (refer
to gas valve figure in previous section).

3. Turn ON the gas supply and operate the furnace.
4. Measure gas manifold pressure with burners firing.  Adjust

manifold pressure using the 

Manifold Gas Pressure 

table

shown.

Manifold Gas Pressure

Natural Gas

3.5" w.c.

Propane Gas

10.0" w.c.

The final manifold pressure must not vary more than ± 0.3 “ w.c.
from the above specified pressures.  Any necessary major changes
in gas flow rate should be made by changing the size of the burner
orifice.

5. To adjust the gas valve pressure regulator, remove the

regulator cap.

6. Turn the adjustment screw clockwise to increase the

pressure, or counterclockwise to decrease the pressure.

7. Securely replace the regulator cap.
8. Turn OFF gas to furnace at the manual shutoff valve and

disconnect manometer.

9. Reinstall gas valve outlet pressure tap plug before turning

on gas to furnace.

W

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ODGERS

 36G22 G

AS

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ALVE

This valve is shipped from the factory with the regulator preset (see
control label).
Consult the appliance rating plate to ensure burner manifold pres-
sure is as specified.  If another outlet pressure is required, follow
these steps.

1. Turn OFF all electrical power to the system.
2. Using a 3/32 inch hex wrench, loosen outlet pressure tap

screw one turn.  Do not remove screw.

3. Connect a calibrated water manometer and 5/16 inch hose

to the gas valve outlet pressure tap.  Hose should overlap
tap by 3/8 inch.

4. Turn ON system power and set thermostat to a call for heat.
5. Using a leak detection solution or non-chlorine soap suds,

check for leaks at hose connection.  Bubbles forming
indicate a leak.  SHUT OFF GAS AND FIX ALL LEAKS
IMMEDIATELY!

6. Remove regulator screw cover.  Turn regulator screw either

clockwise to increase pressure or counterclockwise to
decrease.  Always adjust regulator to provide the correct
pressure according to the original equipment manufacturer
specifications listed on the appliance rating plate.

Summary of Contents for AMS95

Page 1: ...is possible to place yourself in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to b...

Page 2: ...D JOINING METHODS 12 PROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14...

Page 3: ...ty Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DISCH...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Page 5: ...r Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt...

Page 6: ...ing to the installation and application of this product WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY...

Page 7: ...e access doors must be vertical so that the burners fire horizontally into the heat exchanger Do not install the unit with the access doors on the up top or down bottom side of the furnace WARNING TO...

Page 8: ...reas behind the thermostat such as an outside wall CLEARANCES AND ACCESSIBILITY Installations must adhere to the clearances to combustible mate rials to which this furnace has been design certified Th...

Page 9: ...less than 100 square inches One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure DRAFTS OR DEAD SPOTS BEHIND DOORS IN CORNERS UNDER CABINETS Thermo...

Page 10: ...equip ment in the enclosure but not less than the sum of the areas of all vent connectors in the confined space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Si...

Page 11: ...RAL Horizontal applications in particular may dictate many of the installation s specifics such as airflow direction ductwork connec tions flue and combustion air pipe connections etc The basic ap pli...

Page 12: ...ce change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessa...

Page 13: ...vent flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING M...

Page 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Page 15: ...e piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as th...

Page 16: ...uld be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings...

Page 17: ...er of elbows and or tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the co...

Page 18: ...ualPipe In a basement installation the pipes may be run between the joist spaces If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should...

Page 19: ...stallations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B QTY...

Page 20: ...ow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the fro...

Page 21: ...ed for identification purposes Refer to the wiring dia gram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring ma terial having...

Page 22: ...CHANGING ANY ELECTRICAL WIRING The furnace s integrated control module is equipped with line volt age accessory terminals for controlling power to an optional field supplied humidifier and or electro...

Page 23: ...it must be applied for propane gas installations Refer to the Section VIII Propane Gas High Altitude Installations section for details GAS VALVE This unit is equipped with a 24 volt gas valve controll...

Page 24: ...s and semirigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plas...

Page 25: ...ace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of th...

Page 26: ...0 F FILTERS READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK Filters must be used with this furnace Discuss filter maintenance with the building owner Filters do not ship with this furnace...

Page 27: ...e the burner compartment door 9 Open the manual gas shutoff valve external to the furnace 10 Turn on the electrical power to the furnace 11 Adjust the thermostat to a setting above room temperature 12...

Page 28: ...VENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATO...

Page 29: ...Temperature rise must be within the range specified on the unit rating plate An incorrect temperature rise may result in condens ing in or overheating of the heat exchanger An airflow and tem perature...

Page 30: ...ized Circulator blower is energized on cool speed following a fixed five second on delay Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor coo...

Page 31: ...heat exchanger and or blocked condensate drain con ditions FLAME SENSOR The flame sensor is a probe mounted to the burner manifold as sembly which uses the principle of flame rectification to determin...

Page 32: ...power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visually inspect the burner flames periodically during the heating season...

Page 33: ...t Filter Front of Furnace Blower 4 Angle filter toward the blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter...

Page 34: ...ecessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked pinched or connected improperly Blocked flue and or inlet air pipe blocked...

Page 35: ...nfo Adjust as Turn power OFF prior to repair Sand flame sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated...

Page 36: ...EC T L N P O W E R S U P P L Y W I T H O V E R C U R R E N T P R O T E C T I O N D E V I C E WH JUNCTION BOX 1 T O 1 1 5 V A C 1 0 6 0 H Z ID BLOWER PRSEEURE SWITCH HEAT H GND WH RD WH GND BURNER COM...

Page 37: ...37 2005 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 1810 Wilson Parkway Fayetteville TN 37334 www amana hac com...

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