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19

In 

upright

 installations, the furnace’s drain hoses may exit either

the right or left side of the furnace.  

NOTE:

 If the alternate vent/flue

outlet is utilized in an upright installation, the drain trap and drain
connections must be located on the same side as the alternate
vent/flue outlet.
In 

horizontal

 installations, the drain hoses will exit through the

bottom (down side) of the unit with the drain trap suspended be-
neath the furnace.  The field-supplied drain system must be in
accordance with all local codes and the instructions in the follow-
ing sections.

Follow the bullets below when installing the drain system.

Refer to the following sections for specific details concerning

furnace drain trap installation and drain hose hook ups.

The drain trap supplied with the furnace must be used.

The drain line between furnace and drain location must
be constructed of 3/4” PVC or CPVC.

The drain line between furnace and drain location must
maintain a 1/4 inch per foot downward slope toward
the drain.

Do not trap the drain line in any other location than at
the drain trap supplied with the furnace.

Do not route the drain line outside where it may freeze.

If the drain line is routed through an area which may
see temperatures near or below freezing, precautions
must be taken to prevent condensate from freezing
within the drain line.

If an air conditioning coil is installed with the furnace, a
common drain may be used.  An open tee must be
installed in the drain line, near the cooling coil, to
relieve positive air pressure from the coil’s plenum.
This is necessary to prohibit any interference with the
function of the furnace’s drain trap.

U

PRIGHT

 I

NSTALLATIONS

In an upright installation drain hoses are connected to drain ports
on the rubber elbow and the recuperator coil front cover. The drain
lines are then routed through the right or left side panel and into
the drain trap secured to the outside of the cabinet.

NOTE:

  Refer to 

Section X, Condensate Drain Lines and Drain Trap

- Alternate Vent/Flue Hose Connections

 for upright installations

using an alternate vent/flue outlet.

S

TANDARD

 R

IGHT

 

OR

 L

EFT

 S

IDE

 D

RAIN

 H

OSE

 C

ONNECTIONS

Upright installations using the 

standard

 vent/flue outlet require

drain hoses to be connected as follows.  The following quantity of
hoses, tubes, and hose clamps are provided with the unit.

HOSE A
QTY: 1

HOSE B
QTY: 1

TUBE 1
QTY: 1

RED

TUBE 2
QTY: 2

HOSE CLAMPS
QTY:  2

GREEN

HOSE CLAMPS
QTY:  3

Hose and Tube Identification

1. Remove the rubber plug from the front cover drain port (right

or left side, depending on the intended drain trap mounting).

2. Secure Hose A to front cover drain port with a red hose

clamp. Route hose to rear side panel grommet hole.

NOTE: For left side drainage, grommets will have to be relocated
to left side panel.

DRAIN
TRAP

FRONT COVER

DRAIN PORT

TUBE(S) 2

GREEN

HOSE

CLAMPS

(3 PLACES)

RIGHT SIDE

PANEL

RUBBER ELBOW 

DRAIN PORT

TUBE 1

SIDE PANEL

GROMMET

HOLES

HOSE

B

HOSE

 A

RUBBER

ELBOW

RED HOSE

CLAMP

RED HOSE CLAMP

Upright “Standard” Connections - Right Side

(Upflow Shown, Counterflow Similar)

LEFT

SIDE PANEL

FRONT COVER

DRAIN PORT

HOSE A

SIDE PANEL

DRAIN

 HOLES

TUBE(S) 2

DRAIN

TRAP

GREEN HOSE

CLAMPS

(3 PLACES)

TUBE 1

RUBBER

ELBOW

HOSE B

RUBBER

ELBOW

DRAIN PORT

RED  HOSE

CLAMP

RED  HOSE

CLAMP

Upright “Standard” Connections - Left Side

(Upflow Shown, Counterflow Similar)

3. Cut and remove 1/4 inch from the end of the drain port on

the rubber elbow.

4. Insert Tube 1 into rubber elbow drain port and secure with

red hose clamp.  Angle tube outward toward front of furnace.

5.

Right

 side drains

Cut 17 3/4 inches from the long end of Hose B and discard.
Secure the remaining hose to Tube 1 with a green hose clamp.
Route the other end of Hose B to  front right side panel
grommet hole.

Left

 side drains

Cut “X” inches from the long end of Hose B  and discard.
Refer to table for appropriate length to cut.  Secure remaining
hose to Tube 1 with a green hose clamp.  Route other end of
Hose B to front left side panel grommet hole.

Cabinet Width

(inches)

Models

(kBTU_Tons)

"X" Length to Cut From Long

End of Hose B

045__30
070__30
070__40
090__40
090__50
115__50

17 1/2

21

7 inches

3 1/2 inches

24 1/2

None

6. Insert short end of each Tube 2 through side panel grommet

holes.  Secure tubes to Hose A and Hose B with green hose
clamps.  Ensure hoses and tubes maintain a downward slope
for proper drainage and that they are not kinked or binding.

For details concerning mounting of the drain trap, refer to 

Section

X, Condensate Drain Lines and Drain Trap - Upright Drain Trap
Mounting.

Summary of Contents for AMS95

Page 1: ...is possible to place yourself in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to b...

Page 2: ...D JOINING METHODS 12 PROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14...

Page 3: ...ty Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DISCH...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Page 5: ...r Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt...

Page 6: ...ing to the installation and application of this product WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY...

Page 7: ...e access doors must be vertical so that the burners fire horizontally into the heat exchanger Do not install the unit with the access doors on the up top or down bottom side of the furnace WARNING TO...

Page 8: ...reas behind the thermostat such as an outside wall CLEARANCES AND ACCESSIBILITY Installations must adhere to the clearances to combustible mate rials to which this furnace has been design certified Th...

Page 9: ...less than 100 square inches One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure DRAFTS OR DEAD SPOTS BEHIND DOORS IN CORNERS UNDER CABINETS Thermo...

Page 10: ...equip ment in the enclosure but not less than the sum of the areas of all vent connectors in the confined space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Si...

Page 11: ...RAL Horizontal applications in particular may dictate many of the installation s specifics such as airflow direction ductwork connec tions flue and combustion air pipe connections etc The basic ap pli...

Page 12: ...ce change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessa...

Page 13: ...vent flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING M...

Page 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Page 15: ...e piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as th...

Page 16: ...uld be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings...

Page 17: ...er of elbows and or tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the co...

Page 18: ...ualPipe In a basement installation the pipes may be run between the joist spaces If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should...

Page 19: ...stallations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B QTY...

Page 20: ...ow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the fro...

Page 21: ...ed for identification purposes Refer to the wiring dia gram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring ma terial having...

Page 22: ...CHANGING ANY ELECTRICAL WIRING The furnace s integrated control module is equipped with line volt age accessory terminals for controlling power to an optional field supplied humidifier and or electro...

Page 23: ...it must be applied for propane gas installations Refer to the Section VIII Propane Gas High Altitude Installations section for details GAS VALVE This unit is equipped with a 24 volt gas valve controll...

Page 24: ...s and semirigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plas...

Page 25: ...ace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of th...

Page 26: ...0 F FILTERS READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK Filters must be used with this furnace Discuss filter maintenance with the building owner Filters do not ship with this furnace...

Page 27: ...e the burner compartment door 9 Open the manual gas shutoff valve external to the furnace 10 Turn on the electrical power to the furnace 11 Adjust the thermostat to a setting above room temperature 12...

Page 28: ...VENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATO...

Page 29: ...Temperature rise must be within the range specified on the unit rating plate An incorrect temperature rise may result in condens ing in or overheating of the heat exchanger An airflow and tem perature...

Page 30: ...ized Circulator blower is energized on cool speed following a fixed five second on delay Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor coo...

Page 31: ...heat exchanger and or blocked condensate drain con ditions FLAME SENSOR The flame sensor is a probe mounted to the burner manifold as sembly which uses the principle of flame rectification to determin...

Page 32: ...power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visually inspect the burner flames periodically during the heating season...

Page 33: ...t Filter Front of Furnace Blower 4 Angle filter toward the blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter...

Page 34: ...ecessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked pinched or connected improperly Blocked flue and or inlet air pipe blocked...

Page 35: ...nfo Adjust as Turn power OFF prior to repair Sand flame sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated...

Page 36: ...EC T L N P O W E R S U P P L Y W I T H O V E R C U R R E N T P R O T E C T I O N D E V I C E WH JUNCTION BOX 1 T O 1 1 5 V A C 1 0 6 0 H Z ID BLOWER PRSEEURE SWITCH HEAT H GND WH RD WH GND BURNER COM...

Page 37: ...37 2005 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 1810 Wilson Parkway Fayetteville TN 37334 www amana hac com...

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