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16

Vent (Single Pipe) Piping - Vent/Flue Pipe Terminations

 for spe-

cific details on termination construction.
Although 

non-direct

 

vent

 installations do not require a combus-

tion air intake

 pipe

, a minimum of one 90° elbow should be at-

tached to the furnace’s combustion air intake 

if

: an upright instal-

lation uses the standard intake location, or a horizontal installa-
tion uses the alternate air intake location.  This elbow will guard
against inadvertent blockage of the air intake.

V

ENT

/F

LUE

 P

IPE

 L

ENGTHS

 

AND

 D

IAMETERS

Refer to the following table for applicable length, elbows, and
pipe diameter for construction of the vent/flue pipe system of a
non-direct vent installation.  In addition to the vent/flue pipe, a
single 90° elbow should be secured to the combustion air intake
to prevent inadvertent blockage.  The tee used in the vent/flue
termination must be included when determining the number of
elbows in the piping system.

Pipe     

Size 

(4)

(inc.)

2

3

4

5

6

7

8

045_3

2

68

65

62

59

56

53

50

070_3

2

68

65

62

59

56

53

50

070_4

2

46

43

40

2

16

13

10

3

68

65

62

59

56

53

50

090_5

3

68

65

62

59

56

53

50

115_5

3

68

65

62

59

56

53

50

Non-Direct Vent (Single Pipe)

Maximum Allowable Length of Vent/Flue Pipe (ft)

 

(1) (2)

Number of Elbows 

(3) (5)

Models

(kBtu_Tons)

090_4

Not Recommended

1) One 90° elbow should be secured to the combustion air intake con-

nection.

2) Minimum requirement for each vent pipe is five (5) feet in length and

one elbow/tee.

3) Tees and/or elbows used in the vent/flue termination must be included

when determining the number of elbows in the piping system.

4) 3” diameter pipe can be used in place of 2” diameter pipe.
5) Increased Clearance Configurations using (2) 45 deg.  Long Sweep

elbows should be considered equivalent to one 90 deg. elbow.

V

ENT

/F

LUE

 P

IPE

 T

ERMINATIONS

The vent/flue pipe may terminate vertically, as through a roof, or
horizontally, as through an outside wall.
Vertical vent/flue pipe terminations should be as shown in the
following figure.  Refer to 

Section IX, Vent/Flue Pipe and Com-

bustion Air Pipe - Termination Locations

 for details concerning

location restrictions.  The penetration of the vent through the roof
must be sealed tight with proper flashing such as is used with a
plastic plumbing vent.
Horizontal vent/flue pipe terminations should be as shown in the
following figure. Refer to 

Section IX, Vent/Flue Pipe and Combus-

tion Air Pipe - Termination Locations

 for details concerning loca-

tion restrictions.  A 2 3/8” diameter  wall penetration is required for
2” diameter pipe while a 3 1/2” diameter hole is required for 3”
diameter pipe.  To secure the pipe passing through the wall and
prohibit damage to piping connections, a coupling should be in-
stalled on either side of the wall and solvent cemented to a length
of pipe connecting the two couplings.  The length of pipe should
be the wall thickness plus the depth of the socket fittings to be
installed on the inside and outside of the wall.  The wall penetra-
tion should be sealed with silicone caulking material.
In a basement installation, the vent/flue pipe can be run between
joist spaces.  If the vent pipe must go below a joist and then up
into the last joist space to penetrate the header, two 45° elbows
should be used to reach the header rather than two 90° elbows.

Counterflow 

units.

Remove plastic plug from alternate combustion air intake
location.  Relocate and install plug in standard air intake
location (basepan).  Plug the remaining hole in the blower
deck with the plastic plug included in the  drain kit bag.

4.

Upflow 

and 

Counterflow

 units.

With the gasket facing the cabinet side panel, and the
flange’s flat spot facing forward, secure the combustion
air intake coupling to the cabinet using the screws removed
in step 1 or with field-supplied 3/8” #8 self -drilling screws.

CAUTION

B

E SURE NOT TO DAMAGE INTERNAL WIRING OR OTHER COMPONENTS WHEN

REINSTALLING COUPLING AND SCREWS.

5.

Upflow 

and 

Counterflow

 units.

For 

non-direct vent installation

installed 

horizontally

, a

minimum of one 90° elbow should be installed on the
combustion air intake coupling to guard against inadvertent
blockage.  No elbow is required on the alternate
combustion air intake of 

upright

 installations, however,  a

minimum clearance of 2 inches is required to assure
proper air supply.

6.

Upflow 

and 

Counterflow

 units.

For 

direct vent installations

, secure field-supplied

combustion air intake pipe directly to the air intake coupling.

NOTE:

  A PVC coupling or elbow is required on counterflow

units.

ADDITIONAL 
PLUG FROM

DRAIN KIT

SECURE

TO CABINET

UPFLOW/HORIZONTAL SHOWN

(COUNTERFLOW SIMILAR)

REMOVE

3 SCREWS

REMOVE

4 SCREWS

REMOVE

4 SCREWS

REMOVE

AND

RELOCATE

.

REMOVE

AND

RELOCATE

REMOVE

AND CUT

REMOVE

UPFLOW

COUNTERFLOW

5

4

1

2

2

3

3

1

1

3

2" CLEARANCE

REQUIRED

(NON-DIRECT

VENT)

5

Alternate Combustion Air Intake Location

N

ON

-D

IRECT

 V

ENT

 (S

INGLE

 P

IPE

) P

IPING

Non-direct

 

vent 

installations require only a vent/flue pipe.  The

vent pipe can be run horizontally with an exit through the side of
the building or run vertically with an exit through the roof of the
building.  The vent can also be run through an existing 

unused

chimney; however, it must extend a minimum of 12 inches above
the top of the chimney.  The space between the vent pipe and the
chimney must be closed with a weather-tight, corrosion-resistant
flashing.  For details concerning connection of the vent/flue pipe
to the furnace, refer to 

Section IX, Vent/Flue Pipe and Combustion

Air - Standard Furnace Connections or Alternate Furnace Con-
nections

 for specific details.  Refer to the following 

Non-Direct

Summary of Contents for AMS95

Page 1: ...is possible to place yourself in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to b...

Page 2: ...D JOINING METHODS 12 PROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14...

Page 3: ...ty Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DISCH...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Page 5: ...r Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt...

Page 6: ...ing to the installation and application of this product WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY...

Page 7: ...e access doors must be vertical so that the burners fire horizontally into the heat exchanger Do not install the unit with the access doors on the up top or down bottom side of the furnace WARNING TO...

Page 8: ...reas behind the thermostat such as an outside wall CLEARANCES AND ACCESSIBILITY Installations must adhere to the clearances to combustible mate rials to which this furnace has been design certified Th...

Page 9: ...less than 100 square inches One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure DRAFTS OR DEAD SPOTS BEHIND DOORS IN CORNERS UNDER CABINETS Thermo...

Page 10: ...equip ment in the enclosure but not less than the sum of the areas of all vent connectors in the confined space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Si...

Page 11: ...RAL Horizontal applications in particular may dictate many of the installation s specifics such as airflow direction ductwork connec tions flue and combustion air pipe connections etc The basic ap pli...

Page 12: ...ce change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessa...

Page 13: ...vent flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING M...

Page 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Page 15: ...e piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as th...

Page 16: ...uld be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings...

Page 17: ...er of elbows and or tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the co...

Page 18: ...ualPipe In a basement installation the pipes may be run between the joist spaces If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should...

Page 19: ...stallations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B QTY...

Page 20: ...ow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the fro...

Page 21: ...ed for identification purposes Refer to the wiring dia gram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring ma terial having...

Page 22: ...CHANGING ANY ELECTRICAL WIRING The furnace s integrated control module is equipped with line volt age accessory terminals for controlling power to an optional field supplied humidifier and or electro...

Page 23: ...it must be applied for propane gas installations Refer to the Section VIII Propane Gas High Altitude Installations section for details GAS VALVE This unit is equipped with a 24 volt gas valve controll...

Page 24: ...s and semirigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plas...

Page 25: ...ace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of th...

Page 26: ...0 F FILTERS READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK Filters must be used with this furnace Discuss filter maintenance with the building owner Filters do not ship with this furnace...

Page 27: ...e the burner compartment door 9 Open the manual gas shutoff valve external to the furnace 10 Turn on the electrical power to the furnace 11 Adjust the thermostat to a setting above room temperature 12...

Page 28: ...VENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATO...

Page 29: ...Temperature rise must be within the range specified on the unit rating plate An incorrect temperature rise may result in condens ing in or overheating of the heat exchanger An airflow and tem perature...

Page 30: ...ized Circulator blower is energized on cool speed following a fixed five second on delay Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor coo...

Page 31: ...heat exchanger and or blocked condensate drain con ditions FLAME SENSOR The flame sensor is a probe mounted to the burner manifold as sembly which uses the principle of flame rectification to determin...

Page 32: ...power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visually inspect the burner flames periodically during the heating season...

Page 33: ...t Filter Front of Furnace Blower 4 Angle filter toward the blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter...

Page 34: ...ecessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked pinched or connected improperly Blocked flue and or inlet air pipe blocked...

Page 35: ...nfo Adjust as Turn power OFF prior to repair Sand flame sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated...

Page 36: ...EC T L N P O W E R S U P P L Y W I T H O V E R C U R R E N T P R O T E C T I O N D E V I C E WH JUNCTION BOX 1 T O 1 1 5 V A C 1 0 6 0 H Z ID BLOWER PRSEEURE SWITCH HEAT H GND WH RD WH GND BURNER COM...

Page 37: ...37 2005 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 1810 Wilson Parkway Fayetteville TN 37334 www amana hac com...

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