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7

Section X, Condensate Drain Lines and Trap

 for further

details.

Ensure adequate combustion air is available for the
furnace.  Improper or insufficient combustion air can
expose building occupants to gas combustion products
that could include carbon monoxide.  Refer to 

Section V,

Combustion and Ventilation Air Requirements.

Set the furnace on a level floor to enable proper
condensate drainage.  If the floor becomes wet or damp
at times, place the furnace above the floor on a concrete
base sized approximately 1-1/2" larger than the base of
the furnace.  Refer to the 

Section VII, Horizontal

Applications and Considerations

 for leveling of horizontal

furnaces.

Ensure upflow or horizontal furnaces are not installed
directly on carpeting, or any other combustible material.
The only combustible material allowed is wood.

A special accessory subbase must be used for upright
counterflow unit installations over any combustible material
(including wood).  Refer to subbase instructions for
installation details.  (NOTE: A subbase will not be required
if an air conditioning coil is located beneath the furnace
between the supply air opening and the combustible floor.

Exposure to contaminated combustion air will result in safety
and performance-related problems.  Do not install the
furnace where the combustion air is exposed to the following
substances:

chlorinated waxes or cleaners
chlorine-based swimming pool chemicals
water softening chemicals
deicing salts or chemicals
carbon tetrachloride
halogen type refrigerants
cleaning solutions (such as perchloroethylene)
printing inks
paint removers
varnishes
hydrochloric acid
cements and glues
antistatic fabric softeners for clothes dryers
and masonry acid washing materials

Seal off a 

non-direct vent

 furnace if it is installed near an

area frequently contaminated by any of the above
substances.  This protects the 

non-direct vent

 furnace from

airborne contaminants.  To ensure that the enclosed

non-direct

 

vent

 furnace has an adequate supply of

combustion air, vent from a nearby uncontaminated room
or from outdoors.  Refer to the 

Section V, Combustion and

Ventilation Air Requirements

 for details.

If the furnace is used in connection with a cooling unit, install
the furnace upstream or in parallel with the cooling unit.
Premature heat exchanger failure will result if the cooling
unit is placed ahead of the furnace.

If the furnace is installed in a residential garage, position
the furnace so that the burners and ignition source are
located not less than 18 inches (457 mm) above the floor.
Protect the furnace from physical damage by vehicles.

If the furnace is installed horizontally, the furnace access
doors must be vertical so that the burners fire horizontally
into the heat exchanger.  Do not install the unit with the
access doors on the “up/top” or “down/bottom” side of the
furnace.

WARNING

T

O PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE,

DO NOT INSTALL THIS FURNACE IN A MOBILE HOME, TRAILER, OR RECREATIONAL
VEHICLE.

To ensure proper furnace operation, install, operate and maintain
the furnace in accordance with these installation and operation
instructions, all local building codes and ordinances.  In their ab-
sence, follow the latest edition of the National Fuel Gas Code
(NFPA 54/ANSI Z223.1), and/or CAN/CSA B149 Installation Codes,
local plumbing or waste water codes, and other applicable codes.
A copy of the National Fuel Gas Code (NFPA 54/ANSI Z223.1) can
be obtained from any of the following:

American National Standards Institute
1430 Broadway

New York,  NY  10018

National Fire Protection Association
1 Batterymarch Park
Quincy, MA  02269

CSA International
8501 East Pleasant Valley
Cleveland, OH 44131

A copy of the CAN/CSA B149 Installation Codes can also be ob-
tained from:

CSA International
178 Rexdale Boulevard
Etobicoke, Ontario, Canada M9W 1R3

The rated heating capacity of the furnace should be greater than or
equal to the total heat loss of the area to be heated.  The total heat
loss should be calculated by an approved method or in accordance
with “ASHRAE Guide” or “Manual J-Load Calculations” published by
the Air Conditioning Contractors of America.

IV.  LOCATION REQUIREMENTS  & CONSIDERATIONS

G

ENERAL

WARNING

T

O PREVENT POSSIBLE EQUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL

INJURY OR DEATH, THE FOLLOWING BULLET POINTS MUST BE OBSERVED
WHEN INSTALLING THE UNIT.

Follow the instructions listed below when selecting a furnace loca-
tion.  Refer also to the guidelines provided in 

Section V, Combustion

and Ventilation Air Requirements.

Centrally locate the furnace with respect to the proposed
or existing air distribution system.

Ensure the temperature of the return air entering the furnace
is between 55°F and 100°F when the furnace is heating.

Provide provisions for venting combustion products
outdoors through a proper venting system.  Special
consideration should be given to vent/flue pipe routing and
combustion air intake pipe when applicable.  Refer to

Section IX, Vent/Flue Pipe and Combustion Air Pipe -
Termination Locations 

for appropriate termination locations

and to determine if the piping system from furnace to
termination can be accomplished within the guidelines
given.  

NOTE:

  The length of flue and/or combustion air

piping can be a limiting factor in the location of the furnace.

Locate the furnace so condensate flows downwards to
the drain.  Do not locate the furnace or its condensate
drainage system in any area subject to below freezing
temperatures without proper freeze protection. Refer to

Summary of Contents for AMS95

Page 1: ...is possible to place yourself in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to b...

Page 2: ...D JOINING METHODS 12 PROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 13 STANDARD FURNACE CONNECTIONS 13 ALTERNATE FURNACE CONNECTIONS 14...

Page 3: ...ty Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DISCH...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Page 5: ...r Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt...

Page 6: ...ing to the installation and application of this product WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY...

Page 7: ...e access doors must be vertical so that the burners fire horizontally into the heat exchanger Do not install the unit with the access doors on the up top or down bottom side of the furnace WARNING TO...

Page 8: ...reas behind the thermostat such as an outside wall CLEARANCES AND ACCESSIBILITY Installations must adhere to the clearances to combustible mate rials to which this furnace has been design certified Th...

Page 9: ...less than 100 square inches One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure DRAFTS OR DEAD SPOTS BEHIND DOORS IN CORNERS UNDER CABINETS Thermo...

Page 10: ...equip ment in the enclosure but not less than the sum of the areas of all vent connectors in the confined space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Si...

Page 11: ...RAL Horizontal applications in particular may dictate many of the installation s specifics such as airflow direction ductwork connec tions flue and combustion air pipe connections etc The basic ap pli...

Page 12: ...ce change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessa...

Page 13: ...vent flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING M...

Page 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Page 15: ...e piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as th...

Page 16: ...uld be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings...

Page 17: ...er of elbows and or tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the co...

Page 18: ...ualPipe In a basement installation the pipes may be run between the joist spaces If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should...

Page 19: ...stallations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B QTY...

Page 20: ...ow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the fro...

Page 21: ...ed for identification purposes Refer to the wiring dia gram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring ma terial having...

Page 22: ...CHANGING ANY ELECTRICAL WIRING The furnace s integrated control module is equipped with line volt age accessory terminals for controlling power to an optional field supplied humidifier and or electro...

Page 23: ...it must be applied for propane gas installations Refer to the Section VIII Propane Gas High Altitude Installations section for details GAS VALVE This unit is equipped with a 24 volt gas valve controll...

Page 24: ...s and semirigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plas...

Page 25: ...ace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of th...

Page 26: ...0 F FILTERS READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK Filters must be used with this furnace Discuss filter maintenance with the building owner Filters do not ship with this furnace...

Page 27: ...e the burner compartment door 9 Open the manual gas shutoff valve external to the furnace 10 Turn on the electrical power to the furnace 11 Adjust the thermostat to a setting above room temperature 12...

Page 28: ...VENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATO...

Page 29: ...Temperature rise must be within the range specified on the unit rating plate An incorrect temperature rise may result in condens ing in or overheating of the heat exchanger An airflow and tem perature...

Page 30: ...ized Circulator blower is energized on cool speed following a fixed five second on delay Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor coo...

Page 31: ...heat exchanger and or blocked condensate drain con ditions FLAME SENSOR The flame sensor is a probe mounted to the burner manifold as sembly which uses the principle of flame rectification to determin...

Page 32: ...power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visually inspect the burner flames periodically during the heating season...

Page 33: ...t Filter Front of Furnace Blower 4 Angle filter toward the blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter...

Page 34: ...ecessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked pinched or connected improperly Blocked flue and or inlet air pipe blocked...

Page 35: ...nfo Adjust as Turn power OFF prior to repair Sand flame sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated...

Page 36: ...EC T L N P O W E R S U P P L Y W I T H O V E R C U R R E N T P R O T E C T I O N D E V I C E WH JUNCTION BOX 1 T O 1 1 5 V A C 1 0 6 0 H Z ID BLOWER PRSEEURE SWITCH HEAT H GND WH RD WH GND BURNER COM...

Page 37: ...37 2005 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 1810 Wilson Parkway Fayetteville TN 37334 www amana hac com...

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