WeatherMaker 8000™
58ZAV
Downflow/Horizontal Induced-Combustion Furnaces
Installation, Start-Up, and Operating Instructions
Sizes 050—135, Series 141
NOTE:
Read the entire instruction manual before starting the
installation.
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indicates a change since the last issue.
Index
Page
SAFETY CONSIDERATIONS ................................................1-2
Clearances From Combustible Materials .................................1
Dimensional Drawing ...............................................................2
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE........................................................................2-3
INTRODUCTION ..........................................................................3
LOCATION ................................................................................3-4
General ......................................................................................3
Location Relative to Cooling Equipment ................................3
Hazardous Locations.................................................................4
AIR FOR COMBUSTION AND VENTILATION ...................4-5
Unconfined Space .....................................................................4
Confined Space......................................................................4-5
SUPPLY-AIR PLENUM INSTALLATION (DOWNFLOW)..5-6
Downflow Installation .............................................................5
Installation On a Combustible Floor ....................................5-6
HORIZONTAL ATTIC INSTALLATION ...................................6
Construct a Working Platform .................................................6
Install Furnace...........................................................................6
HORIZONTAL CRAWLSPACE INSTALLATION....................6
FILTER ARRANGEMENT...........................................................7
GAS PIPING...............................................................................7-9
ELECTRICAL CONNECTIONS.............................................9-10
115-v Wiring........................................................................9-10
24-v Wiring.............................................................................10
Accessories..............................................................................10
VENTING ....................................................................................10
START-UP, ADJUSTMENT, AND SAFETY CHECK .......10-18
General ....................................................................................10
Sequence Of Operation .....................................................10-12
Heating Mode..........................................................................12
Cooling Mode .........................................................................12
Continuous Blower Mode.......................................................12
Heat Pump Mode ....................................................................12
Start-up Procedures............................................................12-14
Adjustments .......................................................................14-18
Set Gas Input Rate ............................................................14-17
Set Temperature Rise ........................................................17-18
Set Thermostat Heat Anticipator............................................18
Check Safety Controls.......................................................18-19
Checklist..................................................................................19
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
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CANADIAN GAS ASSOCIATION
A PP R O VED
R
Table 1—Clearances From Combustible
Materials (In.)
UNIT SIZE
050 AND 070
096-135
DOWNFLOW (In Alcove or Closet)
Sides
Single-Wall Vent
1
0
Type B-1 Double-Wall Vent
0
0
Back
0
0
Top
1
1
Front
Single-Wall Vent
6†
6†
Type B-1 Double-Wall Vent
3†
3†
Vent
Single-Wall Vent
6
6
Type B-1 Double-Wall Vent
1
1
HORIZONTAL (Attic, Alcove, or Crawlspace)
Sides *
1
0
Back
0
0
Top
Single-Wall Vent
1
1
Type B-1 Double-Wall Vent
1
1
Front‡
Single-Wall Vent
6†
6†
Type B-1 Double-Wall Vent
3†
3†
Vent
Single-Wall Vent
6
6
Type B-1 Double-Wall Vent
1
1
HORIZONTAL (In Closet)
Sides *
1
1
Back
3
3
Top
Single-Wall Vent
2
2
Type B-1 Double-Wall Vent
2
2
Front
Single-Wall Vent
6
6
Type B-1 Double-Wall Vent
3
3
Vent
Single-Wall Vent
6
6
Type B-1 Double-Wall Vent
1
1
* Indicates supply or return sides when furnace is in the horizontal position.
† Clearance shown is for outlet end. The inlet end must maintain 6-in.
minimum clearance from the vent to combustible materials when using
single-wall vent.
‡ Minimum 18-in. front clearance required for alcove.
NOTES:
1. Provide 30-in. front clearance for servicing. An open door in front of the
furnace can meet this requirement.
2. A minimum clearance of 3 in. must be provided in front of the furnace for
combustion air and proper operation.
3. Line contact is permitted as shown in Fig. 7.
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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1
4
Tab
6a 8a
PC 101
Catalog No. 535-860
Printed in U.S.A.
Form 58ZAV-9SI
Pg 1
1-97
Replaces: 58ZAV-8SI