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HAZARDOUS LOCATIONS — When the furnace is installed in
a residential garage, it must be installed so that the burners and
ignition source are located at least 18 in. above the floor. The
furnace should be protected from physical damage by vehicles.

When a furnace is installed in public garages, airplane hangars, or
other buildings having hazardous atmospheres, the unit must be
installed in accordance with the recommended good practice
requirements of the National Fire Protection Association, Inc.

Step 2—Air For Combustion and Ventilation

Provisions for adequate combustion and ventilation air must be
provided in accordance with Section 5.3 of the NFGC, Air for
Combustion and Ventilation, or applicable provisions of the local
building codes.

Canadian installations must be installed in accordance with NSC-
NGPIC and all authorities having jurisdiction.

Air for combustion must not be contaminated by halogen
compounds, which include fluoride, chloride, bromide, and
iodide. These elements are found in aerosol sprays, deter-
gents, bleaches, cleaning solvents, salts, air fresheners, and
other household products.

The operation of exhaust fans, kitchen ventilation fans,
clothes dryers, or fireplaces could create a NEGATIVE
PRESSURE CONDITION at the furnace. Make-up air MUST
be provided for the ventilation devices, in addition to that
required by the furnace.

All fuel-burning equipment must be supplied with air for combus-
tion of the fuel. Sufficient air MUST be provided to ensure there
will not be a negative pressure in the equipment room or space. In
addition, a positive seal MUST be made between the furnace
cabinet and the return-air duct to avoid pulling air from the burner
area and draft safeguard opening.

The requirements for combustion and ventilation air depend upon
whether the furnace is located in an unconfined or confined space.

UNCONFINED SPACE — An unconfined space must have at
least 50 cu ft for each 1000 Btuh of input for all the appliances
(such as furnaces, clothes dryer, water heaters, etc.) in the space.

If the unconfined space is constructed unusually tight, air for
combustion and ventilation MUST come from either the outdoors
or spaces freely communicating with the outdoors. Combustion
and ventilation openings must be sized the same as for a confined
space. A minimum opening with a total of at least 1 sq in. per 5000
Btuh of total input rating for all equipment must be provided.
Return air must not be taken from the room unless an equal or
greater amount of air is supplied to the room.

CONFINED SPACE — A confined space has volume less than 50
cu ft per 1000 Btuh of the total input ratings of all appliances

installed in that space. A confined space MUST have 2 permanent
openings, 1 within 12 in. of the ceiling, and the other within 12 in.
of the floor. (See Fig. 2.)

NOTE:

In determining the free area of an opening, the blocking

effect of the louvers, grilles, and screens must be considered. If the
free area of a louver or grille design is unknown, assume that wood
louvers have a 20 percent free area and metal louvers or grilles
have a 60 percent free area. Screens, when used, must not be
smaller than 1/4-in. mesh. Louvers and grilles must be constructed
so they cannot be closed.

The size of the openings depends upon whether the air comes from
inside or outside the structure.

1. All air from inside the structure:

a. Each opening MUST have at least 1 sq in. of free area per

1000 Btuh of the total input for all equipment within the
confined space, but not less than 100 sq in. per opening.
(See Fig. 2.)

b. If the building is constructed unusually tight, in addition to

the 2 permanent openings that freely communicate with an
unconfined space, a permanent opening directly communi-
cating with the outdoors should be provided. This opening
should have a minimum free area of 1 sq in. per 5000 Btuh
of total input rating for all equipment in the enclosure.

For Example:

58ZAV FURNACE

INPUT BTUH

MINIMUM SQ FT

WITH

7-1/2 FT CEILING

46,000

307

69,000

460

92,000

613

115,000

767

135,000

920

Fig. 2—Air for Combustion and Ventilation

(Inside Air)

A93387

RETURN

AIR

6

 MIN

(FRONT) 

SUPPLY AIR

VENT THROUGH ROOF
(CATEGORY I)

1 SQ IN.
PER 1000
BTUH* IN DOOR

OR WALL 

12

 MAX 

1 SQ IN.
PER 1000
BTUH* IN DOOR

OR WALL

12

 MAX 

INTERIOR

HEATED

SPACE 

* Minimum opening size is 100 square in. with
  minimum dimensions of 3-In. 

† 

Minimum of 3-In. when type B-1 vent is used.

UNCONFINED
SPACE

For Example:

58ZAV FURNACE IN-

PUT BTUH

FREE AREA PER

OPENING (SQ IN.)

46,000

100

69,000

100

92,000

100

115,000

115

135,000

138

4

Summary of Contents for 58ZAV Series

Page 1: ...enance functions such as cleaning and replacing air filters All other operations must be performed by trained service personnel When working on ama CANADIAN GAS ASSOCIATION APPROVED R Table 1 Clearances From Combustible Materials In UNIT SIZE 050 AND 070 096 135 DOWNFLOW In Alcove or Closet Sides Single Wall Vent 1 0 Type B 1 Double Wall Vent 0 0 Back 0 0 Top 1 1 Front Single Wall Vent 6 6 Type B ...

Page 2: ...arge can affect electronic components Take precautions during furnace installation and servicing to protect the furnace electronic control Precautions will pre vent electrostatic discharges from personnel and hand tools which are held during the procedure These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace the control and the person at the sa...

Page 3: ...e NFGC This furnace is designed for a minimum continuous return air temperature of 60 F db or intermittent operation down to 55 F db such as when used with a night setback thermostat Return air temperature must not exceed a maximum of 85 F db Improper installation adjustment alteration service mainte nance or use can cause carbon monoxide poisoning explo sion fire electrical shock or other conditi...

Page 4: ...s or spaces freely communicating with the outdoors Combustion and ventilation openings must be sized the same as for a confined space A minimum opening with a total of at least 1 sq in per 5000 Btuh of total input rating for all equipment must be provided Return air must not be taken from the room unless an equal or greater amount of air is supplied to the room CONFINED SPACE A confined space has ...

Page 5: ...No CD5 or CK5 or Coil Box Part No KCAKC is used 1 Determine application being installed from Table 3 2 Construct hole in floor per dimensions specified in Table 3 and Fig 4 3 Construct plenum to dimensions specified in Table 3 4 If downflow subbase KGASB is used install as shown in Fig 5 If coil assembly CD5 CK5 or Coil Box KCAKC is used install as shown in Fig 6 INSTALLATION ON A COMBUSTIBLE FLOO...

Page 6: ...lat washer 3 8 in lockwasher and 3 8 in nut Dimples are provided for hole locations See Fig 1 Since horizontal crawlspace installation is very similar to attic installation refer to Step 4 The installation of a sheet metal shield in front of louvered control panel is covered in Step 4 For a crawlspace installation this same sheet metal shield must be installed above louvered control panel Extend s...

Page 7: ...s must be installed in accordance with NSC NGPIC and all authorities having jurisdiction Refer to Table 5 for recommended gas pipe sizing Risers should be used to connect to the furnace and to the meter Fig 5 Furnace Plenum and Subbase Installed on a Combustible Floor A96285 DOWNFLOW SUBBASE SHEET METAL PLENUM FLOOR OPENING FURNACE OR COIL CASING WHEN USED COMBUSTIBLE FLOORING Fig 6 Furnace Plenum...

Page 8: ...tant to the action of propane gas An accessible manual shutoff valve MUST be installed upstream of the furnace gas controls and within 72 in of the furnace A 1 8 in NPT plugged tapping accessible for test gage connection MUST be installed immediately upstream of the gas supply connection to the furnace and downstream of the manual shutoff valve Place a ground joint union between the gas control ma...

Page 9: ...NFPA 70 1996 and any local codes or ordinances that might apply For Canadian installations all electrical connections must be made in accordance with Canadian Electrical Code CSA C22 1 or authori ties having jurisdiction NOTE Proper polarity must be maintained for 115 v wiring If polarity is incorrect control board fault code indicator light will flash rapidly and furnace will not operate Table 4 ...

Page 10: ... GENERAL NOTE Proper polarity must be maintained for 115 v wiring If polarity is incorrect control board fault indicator light will flash rapidly and furnace will not operate The furnace must have a 115 v power supply properly connected and grounded Proper polarity must be maintained for correct operation Thermostat wire connections at R W C and Y must be made at the 24 v terminal block on the con...

Page 11: ...E R G C W C R G Y GND GND FIELD 24 VOLT WIRING FIELD 115 208 230 460 VOLT WIRING FACTORY 24 VOLT WIRING FACTORY 115 VOLT WIRING 208 230 OR 460 VOLT THREE PHASE 208 230 VOLT SINGLE PHASE WHT BLK WHT BLK NOTES Connect Y terminal as shown for proper operation Some thermostats require a C terminal connection as shown If any of the original wire as supplied must be replaced use same type or equivalent ...

Page 12: ...ol auto matically changes the timing sequence to avoid long blower off time during demand defrost cycles When the W Y or W Y G thermostat inputs are received at the same time the control changes the blower to heating speed or starts the blower if it was off and begins a heating cycle The blower remains on until the end of the prepurge period then shuts off until the end of the ignition warm up and...

Page 13: ... WIRING 24VAC FIELD WIRING 115VAC FIELD WIRING 24VAC CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 NEUTRAL L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOTE 8 COM HSIR EAC 1 START OL COM HI MED HI MED LO LO BLWM SCHEMATIC DIAGRAM NATURAL GAS PROPANE EAC 2 1 1 HSI 2 PL5 2 PL2 3 PL3 PR2 115VAC PR1 TR...

Page 14: ...is can result in unregulated manifold pressure and result in excess overfire and heat exchanger failures NOTE If orifice hole appears damaged or it is suspected to have been redrilled check orifice hole with a numbered drill bit of correct size Never redrill an orifice A burr free and squarely aligned orifice hole is essential for proper flame characteristics 3 After correct manifold pressure is o...

Page 15: ... 3 1 43 3 2 to 1000 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 4500 1025 43 2 6 43 2 6 43 2 7 43 2 8 43 2 9 ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 750 42 3 4 42 3 6 42 3 7 42 ...

Page 16: ... 7 43 2 8 7000 825 43 2 3 43 2 4 43 2 5 43 2 5 43 2 6 850 43 2 2 43 2 2 43 2 3 43 2 4 43 2 5 875 43 2 0 43 2 1 43 2 2 43 2 3 43 2 3 ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A O...

Page 17: ... 22 500 Btuh Deduct 0 1 in wc from manifold pressure shown in table Change orifice size if manifold pressure falls below 3 2 in wc on altitudes up to 2000 ft otherwise change orifice size if manifold pressure falls below 2 0 in wc Table 9 Gas Rate Cu Ft Hr SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL 1 cu ft 2 cu ft 5 cu ft 1 cu ft 2 cu ft 5 cu ft 10 11 12 ...

Page 18: ...circulating air blower motor if the furnace overheats The preferred method of checking the limit control is to gradually block off the return air after the furnace has been operating for a period of at least 5 minutes As soon as the limit has shut off the burners the return air opening should be unblocked By using this method to check the limit control it can be established that the limit is funct...

Page 19: ...oor k Turn on 115 v power to furnace CHECKLIST 1 Put away tools instruments and clean up debris 2 Verify manual reset switches have continuity 3 Ensure blower and control access doors are properly installed 4 Cycle test furnace with room thermostat 5 Check operation of accessories per manufacturer s instruc tions 6 Review User s Manual with owner 7 Leave literature packet near furnace A94328 SERVI...

Page 20: ...6231 58zav9si Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 6a 8a PC 101 Catalog No 535 860 Printed in U S A Form 58ZAV 9SI Pg 20 1 97 Replaces 58ZAV 8SI ...

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