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17

Subject to change without notice  |  83059000dUK – Translation of the original operating manual |  ait-deutschland GmbH

 

   

Cable gland on the rear of the unit

3.  Open electrical switch box.
4.  Remove the cover panel.

The cover panel (2) can be inserted into the 

bottom edge as a strut such that the open switch 

box (1) can be more easily closed at a 45° angle.

2

1

5.  Feed the control/sensor cables and unit supply 

cable into the housing from the rear.

6.  Connect cables to the respective terminals 

 

(

 “Terminal diagram” on page 41).

 NOTE

In units with integrated electric heating 

element, the electric heating element is 

connected at 9 kW (6 kW) in the factory. 

At contactor Q it is possible to select 6 kW 

(4 kW) = 2 phase operation. Disconnect 

Q5/6 for this. Or 3 kW (2 kW) = 1 phase 

operation. Disconnect Q5/6 and Q5/4 for this. 

The values in brackets are for the 6 kW 

heating element. Disconnected cables must 

be furnished with screw terminals. Only the 

phases cited above may be disconnected 

(safety temperature limiter).

11  Installing the control panel

 NOTE

The control panel can be inserted in a recess 

in the front panel of the unit or can be installed 

on the wall.

 

Heat pump installation instructions

Mount the control panel on the wall and 

connect

1.  Release the rear bracket from the control panel.
2. 

If visually unattractive: Cut off the snap noses on 

the rear of the control panel (are only needed to 

insert in the front panel).

3.  Mark 2 drill holes (

 “Dimensioned drawing of 

control panel, wall-mounting bracket” on page 

30).

4.  If cables are fed in from underneath: Break out 

the web at the bottom in the middle of the wall 

bracket. Use side cutters if necessary.

5.  Fix the wall-mounted bracket (2) with 2 wall 

plugs (1) and 2 screws  (3).

1

2

3

1.

2.

3.

4.

6.  Feed in the cables from the wall (e.g. in-wall box) 

or from below.

7.  Route the Modbus cable through the cable gland 

between the compact module and the heat 

pump module and into the control panel on the 

underside.

8.  Push the control panel onto the wall-mounted 

bracket.

9.  Put on the masking plate if applicable 

(accessories).

Summary of Contents for LWCV 122R3

Page 1: ...UK 83059000dUK Translation of the original operating manual Air water heat pumps Operating Manual LWCV...

Page 2: ...8 Attach side walls rear wall and cover 14 9 Hydraulic installation 14 10 Electrical installation 16 11 Installing the control panel 17 11 1 Operate the controller via a PC network 18 12 Flushing fil...

Page 3: ...gration Operating manual of the heating and heat pump controller Brief description of the heat pump controller Operating manual of the expansion board accessories Log book 1 3 Symbols and markings Ide...

Page 4: ...rectly Interference by unqualified personnel can cause life threatening injuries and damage to property Ensure that the personnel is familiar with the local regulations especially those on safe and ha...

Page 5: ...roper action Requirements for minimum scale and corrosion damage in hot water heating systems Proper planning design and commissioning Closed system with regard to corrosion Integration of an adequate...

Page 6: ...r transportation 8 Lashing straps with grip openings 9 Transport box for accompanying parts Regulator control panel safety module shut off valves connection tube operating manual 3 2 Layout NOTE This...

Page 7: ...he heating system 6 Condensate nozzle The heat pump module 1 3 2 4 1 Evaporator module 2 Fan module 3 Fan 4 Refrigerant circuit module The refrigerant circuit module 1 6 4 2 3 5 7 8 1 Plug connection...

Page 8: ...and temperature drop and the process begins again Due to the integrated switching valve and the integrated energy efficiency circulation pump the heated heating water can be used for charging the dom...

Page 9: ...ns Do not open windows with gap tilt open continuous ventilation but instead open wide for a short time shock ventilation Make sure that the controller settings are correct 4 2 Maintenance Wipe down t...

Page 10: ...t the heat pump module by more than 45 WARNING Do not transport heat pumps and compact modules on top of one another in unpacked condition risk of toppling It is only permitted to use the lashing stra...

Page 11: ...gs at different heights These can be used for lifting and carrying To provide additional stability two supporting crosspieces are clamped in the side cut outs for the air ducts Do not remove these unt...

Page 12: ...capacity kg Limit value kg m NOTE If several heat pumps of the same type are installed only one heat pump need to be taken into account If several heat pumps of different types are installed only the...

Page 13: ...lace the heat pump module on the compact module If the fan module has been removed this must be reinstalled on the evaporator module Attach the 4 screws 1 and re establish the two plug in connections...

Page 14: ...st be thoroughly flushed ATTENTION Damage to the copper pipes due to unacceptable loading Secure all connections against twisting 9 9 Cross sections and lengths of the pipes for the heating circuit ar...

Page 15: ...ing position Heat pump installation instructions Hydraulic integration documentation The piping can be implemented on the right Or on the left Always install the safety valve in the return line topmos...

Page 16: ...ctions Fit the power supply for the heat pump with an all pole miniature circuit breaker with at least 3 mm contact spacing per IEC 60947 2 If required Residual current circuit breaker type A is suffi...

Page 17: ...the phases cited above may be disconnected safety temperature limiter 11 Installing the control panel NOTE The control panel can be inserted in a recess in the front panel of the unit or can be insta...

Page 18: ...lt operation Low corrosion promoting properties No formation of mineral scale Ideal for closed heating circuits ideal pH value due to self alkalinisation after filling the system If necessary simple a...

Page 19: ...nnections Insulate hydraulic lines in accordance with local regulations 1 Open shut off devices 2 Perform a pressure test and check for leaks 3 Insulate external piping on site 4 Insulate all connecti...

Page 20: ...heck using the rough checklist has been completed successfully 1 Ensure that the following points are fulfilled completely Clockwise rotating load infeed field is present at the compressor The system...

Page 21: ...out of the unit freely without obstruction To this end check the condensate pan in the unit and the evaporator regularly for dirt blockages and clean as necessary 16 3 Yearly maintenance Record the qu...

Page 22: ...attery on the processor board of the control panel 2 Dispose of the buffer battery in accordance with local regulations 17 Faults Read out the cause of the fault via the diagnostics program of the hea...

Page 23: ...aler externer Druck m h I Pa 2500 25 Heizkreis Volumenstrom Rohrdimensionierung I mindestvolumen Pufferspeicher l h I l 1200 Freie Pressung I Druckverlust I Volumenstrom bar I bar I l h 0 14 1200 Maxi...

Page 24: ...17 07 2017 a PEPxxx 2018 Peplau 09 04 2018 Zeichnungsnummer 823292 LWCV 82R1 3 0 1 2 3 4 5 6 7 8 9 10 25 20 15 10 5 0 5 10 15 20 25 30 35 Temp C Qh min max kW 35 C 55 C 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7...

Page 25: ...aximale freie Pressung Q0 min max minimale maximale K hlleistung Pel Leistungsaufnahme Bezeichnung Seite 1 nd M Ersteller Datum Leistungs Druckverlustkurven b PEPxxx 2018 Peplau 10 08 2018 Datei 82329...

Page 26: ...nimale maximale Heizleistung Pel Leistungsaufnahme Bezeichnung Seite 1 a PEPxxx 2018 Peplau 09 04 2018 Zeichnungsnummer 823293 Datei 823293 Leistungs Druckverlustkurven LWCV 122R3 nd M Ersteller Datum...

Page 27: ...eie Pressung Qh min max minimale maximale Heizleistung Pel Leistungsaufnahme Bezeichnung Seite 1 a PEPxxx 2018 Peplau 09 04 2018 Zeichnungsnummer 823293 b PEPxxx 2018 Peplau 10 08 2018 Datei 823293 Le...

Page 28: ...ser Austritt Vorlauf G 5 4 Au engewinde 4 Heizwasser Trinkwarmwasser Eintritt R cklauf Sicherheitsventil Rp 3 4 Manometer Heizkreis G 5 4 Au engewinde 5 Kabeldurchf hrung 4 3 2 1 A B C D E F 4 3 2 1 Z...

Page 29: ...von links A2 Ventilatormodul Vorderansicht B2 Ventilatormodul Seitenansicht von links A3 Compactmodul Vorderansicht B3 Compactmodul Seitenansicht von links 4 3 2 1 A B C D E F 4 3 2 1 Schutzvermerk I...

Page 30: ...Nr 1 2 3 4 Schutzvermerk ISO 16016 beachten Blattformat A4 hoch 195 200 221 0 100 215 118 6 6 E D C B Benennung Werkstoff Gewicht Ma stab 1 2 1 30 Det Ma stab Datum Name toleranz Allgemein DIN ISO 276...

Page 31: ...ished floor FA Finished external fa ade LR Air direction BS Control side FWS Finished wall thickness KA Condensate drain G Cut Installation in the light well Item Name 1 Accessories Wall duct 800x800x...

Page 32: ...hed floor FA Finished external fa ade LR Air direction BS Control side FWS Finished wall thickness KA Condensate drain G Cut Installation in the light well Item Name 1 Accessories Wall duct 800x800x42...

Page 33: ...xternal fa ade LR Air direction BS Control side FWS Finished wall thickness KA Condensate drain G Cut Installation in the light well Item Name 1 Accessories Wall duct 800x800x420 2 Accessories Air duc...

Page 34: ...e air ducts must be shortened This causes a substantial increase in the sound pressure level Item Name Dimension B2 If finished wall thickness 240 to 320 355 If finished wall thickness 320 to 400 275...

Page 35: ...3 OKF Top edge of the finished floor FA Finished external fa ade LR Air direction BS Control side FWS Finished wall thickness KA Condensate drain G Cut Installation in the light well Item Name 1 Acces...

Page 36: ...antial increase in the sound pressure level Item Name Dimension B2 If finished wall thickness 240 to 320 355 If finished wall thickness 320 to 400 275 200 600 600 1000 9 150 1 6 7 G 300 2100 1880 1460...

Page 37: ...tschacht mit Wasserablauf min freier Querschnitt 0 6m2 Mindestabst nde Wenn Abst nde bis auf das Mindestma reduziert werden muss man die Luftkan le eink rzen Bezeichnung Zubeh r Wanddurchf hrung 800x8...

Page 38: ...chacht mit Wasserablauf min freier Querschnitt 0 6m2 Mindestabst nde Wenn Abst nde bis auf das Mindestma reduziert werden muss man die Luftkan le eink rzen Bezeichnung Zubeh r Wanddurchf hrung 800x800...

Page 39: ...notice 83059000dUK Translation of the original operating manual ait deutschland GmbH Hydraulic integration 11 D 101 8 8 54 B TBW 111 8 8 T 102 T 100 2 66 50 1 104 7 24 3 3 27 ZWE1 A B AB 26 BUP 6 12...

Page 40: ...water ZWE 28 Brine circulation pump VBO Additional circuit board 29 Dirt trap max 0 6 mm screen size 15 Mixing circuit three way mixer MK2 3 discharging 30 Collection container for brine mixture 100...

Page 41: ...Diverting valve for domestic hot water Heating circuit circulating pump External sensor Domestic hot water sensor Sensor mixing circuit 1 External return sensor Flow sensor Return sensor Encoding resi...

Page 42: ...witch box power supply additional heating output Terminal strip in the switch box N PE distribution for external 230V devices Power supply WP 831222 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt...

Page 43: ...witch box power supply additional heating output Terminal strip in the switch box N PE distribution for external 230V devices Power supply WP 831223 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt...

Page 44: ...controller unit Terminal in the switch box for compressor output Terminal in the switch box power supply additional heating output Terminal strip in the switch box N PE distribution for external 230V...

Page 45: ...ting output connector input Unit connection Power supply WP Connecting cable Mod Bus 817442a X8 3 N PE 400V 50Hz X100 3 N PE 400V 50Hz K10 X200 X10 X20 X6 X11 K11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B...

Page 46: ...istor Safety temperature limiter additional heating Power supply controller 230V Additional heating output connector input Diverting valve for domestic hot water 817442a X4 EVU 4 64kOhm X3 2 CMD6 12 1...

Page 47: ...er supply Plug Mod Bus Plug power supply ventilator 817440a BP1 F2 BP1 BP2 F1 BP2 BP Q10 R20 C1 X10 X100 1 N PE 230V 50Hz F6 X400 1 G1 X300 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 2 3...

Page 48: ...r 817440a X11 X200 X1 X3 K21 X17 K22 X18 K23 X8 R1 R3 R4 R5 XE R6 B10 X15 B11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 2 2 3 4 5 6 7 AIT 817440 Stromlaufplan ait deutschland GmbH PEP M 0...

Page 49: ...Bus Plug power supply ventilator 817441 BP1 F2 BP1 BP2 F1 BP2 Q10 RF1 X10 X100 3 N PE 400V 50Hz F6 X400 1 G1 X300 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 2 3 4 5 6 7 AIT 817441 Strom...

Page 50: ...ntrol connector 817441 X11 X200 X1 X3 K21 X17 K22 X18 K23 X8 R1 R3 R4 R5 XE R6 B10 X15 B11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 2 2 3 4 5 6 7 AIT 817441 Stromlaufplan ait deutschland...

Page 51: ...51 Subject to change without notice 83059000dUK Translation of the original operating manual ait deutschland GmbH...

Page 52: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf Germany E info alpha innotec de W www alpha innotec de alpha innotec an ait deutschland GmbH brand UK...

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