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Subject to change without notice  |  83059000dUK – Translation of the original operating manual |  ait-deutschland GmbH

1.4  Contact

Addresses for purchasing accessories, for service 

cases or for answers to questions about the unit and 

this operating manual can be found on the internet and 

are kept up-to-date:

 

 

Germany: www.alpha-innotec.de

 

 

EU: www.alpha-innotec.com

2  Safety

Only use the unit if it is in proper technical condition 

and only use it as intended, safely and aware of the 

hazards, and follow this operating manual.

2.1  Intended use

The unit is solely intended for the following functions: 

 

 

Heating

 

 

Domestic hot water preparation (optional, with 

accessories)

 

 

Cooling, reversible to 18°C flow temperature

 

Proper use includes complying with the operating 

conditions (

 

“Technical data/Scope of supply” 

on page 23) and the operating manual and 

noting and following the reference documents.

 

When using the local regulations note: laws, 

standards, guidelines, directives.

All other uses of the unit are not as intended.

2.2 

Personnel qualifications

All instructional information in this operating manual is 

solely directed at qualified, skilled personnel. 
Only  qualified,  skilled  personnel  is  able  to  carry  out 

the work on the unit safety and correctly. Interference 

by  unqualified  personnel  can  cause  life-threatening 

injuries and damage to property.

 

Ensure that the personnel is familiar with the local 

regulations, especially those on safe and hazard-

aware working.

 

► Allow qualified personnel with “electrical” training 

only to carry out work on the electrics and 

electronics.

 

► Allow  qualified,  skilled  personnel  only  to  do  any 

other work on the system, e.g.

 

 

Heating installer

 

 

Plumbing installer

 

 

Refrigeration system installer (maintenance work)

During the warranty and guarantee period, service 

work and repairs may only be carried out by personnel 

authorised by the manufacturer.

2.3  Personal protective equipment

There is a risk of cutting your hands on sharp edges of 

the unit.

 

Wear cut-resistant protective gloves during 

transport.

2.4  Residual risks

Electric shock

Components in the unit are live with life-threatening 

voltage. Before opening the unit panelling:

 

Disconnect unit from power supply.

 

Protect unit against being switched back on again.

 

Residual voltage at the inverter. Wait 90 seconds 

before opening the device.

Injury due to moving parts

 

Switch device on only with air ducts and weather 

protection grid fitted.

Injuries and environmental damage due to 

refrigerant

The unit contains harmful and environmentally 

dangerous refrigerant. If refrigerant leaks from the unit: 
1. 

Switch off unit.

2.  Thoroughly ventilate installation area.
3.  Notify authorised after sales service.

Summary of Contents for LWCV 122R3

Page 1: ...UK 83059000dUK Translation of the original operating manual Air water heat pumps Operating Manual LWCV...

Page 2: ...8 Attach side walls rear wall and cover 14 9 Hydraulic installation 14 10 Electrical installation 16 11 Installing the control panel 17 11 1 Operate the controller via a PC network 18 12 Flushing fil...

Page 3: ...gration Operating manual of the heating and heat pump controller Brief description of the heat pump controller Operating manual of the expansion board accessories Log book 1 3 Symbols and markings Ide...

Page 4: ...rectly Interference by unqualified personnel can cause life threatening injuries and damage to property Ensure that the personnel is familiar with the local regulations especially those on safe and ha...

Page 5: ...roper action Requirements for minimum scale and corrosion damage in hot water heating systems Proper planning design and commissioning Closed system with regard to corrosion Integration of an adequate...

Page 6: ...r transportation 8 Lashing straps with grip openings 9 Transport box for accompanying parts Regulator control panel safety module shut off valves connection tube operating manual 3 2 Layout NOTE This...

Page 7: ...he heating system 6 Condensate nozzle The heat pump module 1 3 2 4 1 Evaporator module 2 Fan module 3 Fan 4 Refrigerant circuit module The refrigerant circuit module 1 6 4 2 3 5 7 8 1 Plug connection...

Page 8: ...and temperature drop and the process begins again Due to the integrated switching valve and the integrated energy efficiency circulation pump the heated heating water can be used for charging the dom...

Page 9: ...ns Do not open windows with gap tilt open continuous ventilation but instead open wide for a short time shock ventilation Make sure that the controller settings are correct 4 2 Maintenance Wipe down t...

Page 10: ...t the heat pump module by more than 45 WARNING Do not transport heat pumps and compact modules on top of one another in unpacked condition risk of toppling It is only permitted to use the lashing stra...

Page 11: ...gs at different heights These can be used for lifting and carrying To provide additional stability two supporting crosspieces are clamped in the side cut outs for the air ducts Do not remove these unt...

Page 12: ...capacity kg Limit value kg m NOTE If several heat pumps of the same type are installed only one heat pump need to be taken into account If several heat pumps of different types are installed only the...

Page 13: ...lace the heat pump module on the compact module If the fan module has been removed this must be reinstalled on the evaporator module Attach the 4 screws 1 and re establish the two plug in connections...

Page 14: ...st be thoroughly flushed ATTENTION Damage to the copper pipes due to unacceptable loading Secure all connections against twisting 9 9 Cross sections and lengths of the pipes for the heating circuit ar...

Page 15: ...ing position Heat pump installation instructions Hydraulic integration documentation The piping can be implemented on the right Or on the left Always install the safety valve in the return line topmos...

Page 16: ...ctions Fit the power supply for the heat pump with an all pole miniature circuit breaker with at least 3 mm contact spacing per IEC 60947 2 If required Residual current circuit breaker type A is suffi...

Page 17: ...the phases cited above may be disconnected safety temperature limiter 11 Installing the control panel NOTE The control panel can be inserted in a recess in the front panel of the unit or can be insta...

Page 18: ...lt operation Low corrosion promoting properties No formation of mineral scale Ideal for closed heating circuits ideal pH value due to self alkalinisation after filling the system If necessary simple a...

Page 19: ...nnections Insulate hydraulic lines in accordance with local regulations 1 Open shut off devices 2 Perform a pressure test and check for leaks 3 Insulate external piping on site 4 Insulate all connecti...

Page 20: ...heck using the rough checklist has been completed successfully 1 Ensure that the following points are fulfilled completely Clockwise rotating load infeed field is present at the compressor The system...

Page 21: ...out of the unit freely without obstruction To this end check the condensate pan in the unit and the evaporator regularly for dirt blockages and clean as necessary 16 3 Yearly maintenance Record the qu...

Page 22: ...attery on the processor board of the control panel 2 Dispose of the buffer battery in accordance with local regulations 17 Faults Read out the cause of the fault via the diagnostics program of the hea...

Page 23: ...aler externer Druck m h I Pa 2500 25 Heizkreis Volumenstrom Rohrdimensionierung I mindestvolumen Pufferspeicher l h I l 1200 Freie Pressung I Druckverlust I Volumenstrom bar I bar I l h 0 14 1200 Maxi...

Page 24: ...17 07 2017 a PEPxxx 2018 Peplau 09 04 2018 Zeichnungsnummer 823292 LWCV 82R1 3 0 1 2 3 4 5 6 7 8 9 10 25 20 15 10 5 0 5 10 15 20 25 30 35 Temp C Qh min max kW 35 C 55 C 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7...

Page 25: ...aximale freie Pressung Q0 min max minimale maximale K hlleistung Pel Leistungsaufnahme Bezeichnung Seite 1 nd M Ersteller Datum Leistungs Druckverlustkurven b PEPxxx 2018 Peplau 10 08 2018 Datei 82329...

Page 26: ...nimale maximale Heizleistung Pel Leistungsaufnahme Bezeichnung Seite 1 a PEPxxx 2018 Peplau 09 04 2018 Zeichnungsnummer 823293 Datei 823293 Leistungs Druckverlustkurven LWCV 122R3 nd M Ersteller Datum...

Page 27: ...eie Pressung Qh min max minimale maximale Heizleistung Pel Leistungsaufnahme Bezeichnung Seite 1 a PEPxxx 2018 Peplau 09 04 2018 Zeichnungsnummer 823293 b PEPxxx 2018 Peplau 10 08 2018 Datei 823293 Le...

Page 28: ...ser Austritt Vorlauf G 5 4 Au engewinde 4 Heizwasser Trinkwarmwasser Eintritt R cklauf Sicherheitsventil Rp 3 4 Manometer Heizkreis G 5 4 Au engewinde 5 Kabeldurchf hrung 4 3 2 1 A B C D E F 4 3 2 1 Z...

Page 29: ...von links A2 Ventilatormodul Vorderansicht B2 Ventilatormodul Seitenansicht von links A3 Compactmodul Vorderansicht B3 Compactmodul Seitenansicht von links 4 3 2 1 A B C D E F 4 3 2 1 Schutzvermerk I...

Page 30: ...Nr 1 2 3 4 Schutzvermerk ISO 16016 beachten Blattformat A4 hoch 195 200 221 0 100 215 118 6 6 E D C B Benennung Werkstoff Gewicht Ma stab 1 2 1 30 Det Ma stab Datum Name toleranz Allgemein DIN ISO 276...

Page 31: ...ished floor FA Finished external fa ade LR Air direction BS Control side FWS Finished wall thickness KA Condensate drain G Cut Installation in the light well Item Name 1 Accessories Wall duct 800x800x...

Page 32: ...hed floor FA Finished external fa ade LR Air direction BS Control side FWS Finished wall thickness KA Condensate drain G Cut Installation in the light well Item Name 1 Accessories Wall duct 800x800x42...

Page 33: ...xternal fa ade LR Air direction BS Control side FWS Finished wall thickness KA Condensate drain G Cut Installation in the light well Item Name 1 Accessories Wall duct 800x800x420 2 Accessories Air duc...

Page 34: ...e air ducts must be shortened This causes a substantial increase in the sound pressure level Item Name Dimension B2 If finished wall thickness 240 to 320 355 If finished wall thickness 320 to 400 275...

Page 35: ...3 OKF Top edge of the finished floor FA Finished external fa ade LR Air direction BS Control side FWS Finished wall thickness KA Condensate drain G Cut Installation in the light well Item Name 1 Acces...

Page 36: ...antial increase in the sound pressure level Item Name Dimension B2 If finished wall thickness 240 to 320 355 If finished wall thickness 320 to 400 275 200 600 600 1000 9 150 1 6 7 G 300 2100 1880 1460...

Page 37: ...tschacht mit Wasserablauf min freier Querschnitt 0 6m2 Mindestabst nde Wenn Abst nde bis auf das Mindestma reduziert werden muss man die Luftkan le eink rzen Bezeichnung Zubeh r Wanddurchf hrung 800x8...

Page 38: ...chacht mit Wasserablauf min freier Querschnitt 0 6m2 Mindestabst nde Wenn Abst nde bis auf das Mindestma reduziert werden muss man die Luftkan le eink rzen Bezeichnung Zubeh r Wanddurchf hrung 800x800...

Page 39: ...notice 83059000dUK Translation of the original operating manual ait deutschland GmbH Hydraulic integration 11 D 101 8 8 54 B TBW 111 8 8 T 102 T 100 2 66 50 1 104 7 24 3 3 27 ZWE1 A B AB 26 BUP 6 12...

Page 40: ...water ZWE 28 Brine circulation pump VBO Additional circuit board 29 Dirt trap max 0 6 mm screen size 15 Mixing circuit three way mixer MK2 3 discharging 30 Collection container for brine mixture 100...

Page 41: ...Diverting valve for domestic hot water Heating circuit circulating pump External sensor Domestic hot water sensor Sensor mixing circuit 1 External return sensor Flow sensor Return sensor Encoding resi...

Page 42: ...witch box power supply additional heating output Terminal strip in the switch box N PE distribution for external 230V devices Power supply WP 831222 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt...

Page 43: ...witch box power supply additional heating output Terminal strip in the switch box N PE distribution for external 230V devices Power supply WP 831223 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt...

Page 44: ...controller unit Terminal in the switch box for compressor output Terminal in the switch box power supply additional heating output Terminal strip in the switch box N PE distribution for external 230V...

Page 45: ...ting output connector input Unit connection Power supply WP Connecting cable Mod Bus 817442a X8 3 N PE 400V 50Hz X100 3 N PE 400V 50Hz K10 X200 X10 X20 X6 X11 K11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B...

Page 46: ...istor Safety temperature limiter additional heating Power supply controller 230V Additional heating output connector input Diverting valve for domestic hot water 817442a X4 EVU 4 64kOhm X3 2 CMD6 12 1...

Page 47: ...er supply Plug Mod Bus Plug power supply ventilator 817440a BP1 F2 BP1 BP2 F1 BP2 BP Q10 R20 C1 X10 X100 1 N PE 230V 50Hz F6 X400 1 G1 X300 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 2 3...

Page 48: ...r 817440a X11 X200 X1 X3 K21 X17 K22 X18 K23 X8 R1 R3 R4 R5 XE R6 B10 X15 B11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 2 2 3 4 5 6 7 AIT 817440 Stromlaufplan ait deutschland GmbH PEP M 0...

Page 49: ...Bus Plug power supply ventilator 817441 BP1 F2 BP1 BP2 F1 BP2 Q10 RF1 X10 X100 3 N PE 400V 50Hz F6 X400 1 G1 X300 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 2 3 4 5 6 7 AIT 817441 Strom...

Page 50: ...ntrol connector 817441 X11 X200 X1 X3 K21 X17 K22 X18 K23 X8 R1 R3 R4 R5 XE R6 B10 X15 B11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 2 2 3 4 5 6 7 AIT 817441 Stromlaufplan ait deutschland...

Page 51: ...51 Subject to change without notice 83059000dUK Translation of the original operating manual ait deutschland GmbH...

Page 52: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf Germany E info alpha innotec de W www alpha innotec de alpha innotec an ait deutschland GmbH brand UK...

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