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ALL-FILL B-SV-600, User Manual

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ALL-FILL B-SV-600 User Manual Download Page 43

Test Cutoff, ProductFeed & EOF/Run Signal

Test Cutoff 

Off

On, Off

Test EOF Signal 

Off

On, Off

Test Prod. Feed 

Off

On, Off

Status Indicators:
Cutoff Switch

@

@

Level Control

@

@

Initiation Switch

@

@

Agit. Run

@

@

C/W Raise

@

@

C/W Lower

@

@

E-Stop Switch

@

@

Test Servo and A&D Scale Feedback

Weight

@

@

A&D Scale String

@

@

A&D Scale Setup

@

@

C/W Raise/Lower

@

@

Status Menu

Auger Rev.

Setup Auger Revolutions

**

**

Setup Auger Speed

**

**

CPM

@

@

Auger Speed

Setup Auger Revolutions

**

**

Setup Auger Speed

**

**

Auger

@

@

Agitator

@

@

Cutoff

@

@

Infeed

@

@

EOF Signal

@

@

Production Counts

@

@

Low Level Pause Counts

@

@

Low Level

@

@

Cutoff Switch

@

@

Initiation @

@

E-Stop

@

@

Production

Production Product Feed Control

Low Level Control

**

**

Low Level Agitation

**

**

Pause Delay

**

**

Low Level Pause Count Display
Low Level Status
Agitation Status
Infeed Status
Infeed Control

**

**

On/Off Time

**

**

Model B-SV-600 Touch Screen Control Panel Users Manual

40

AFI Publication 1240410 

•

Issue: 1 

•

April 2010

Summary of Contents for B-SV-600

Page 1: ...sue 1 Date April 2010 Model B SV 600 Model B SV 600 Touch Screen Control Panel Touch Screen Control Panel Users Manual Users Manual ALL FILL Inc 418 Creamery Way Exton PA 19341 USA 610 524 7350 FAX 61...

Page 2: ...15 Displaying Production Information 16 Production 16 Production Product Feed Control 16 Production Servo Feedback 17 Production A D Scale Feedback 18 Troubleshooting and Service 19 Status Messages 19...

Page 3: ...34 Production A D Scale Feedback 34 APPENDIX 35 Run Program Worksheet 37 Menu Selection Reference 39 INDEX 42 2010 All Fill Inc 4 10 Printed in the U S A No liability is assumed with respect to the u...

Page 4: ...g procedures All messages are in plain English The Control Panel included on your Model B SV 600 Filler is shown in Figure 1 Controls are described in the following Model B SV 600 Touch Screen Control...

Page 5: ...control settings and production data display This section provides a description of the dif ferent screens and selections available as well as a sample exercise to practice using the controls START S...

Page 6: ...ividual operation of equipment and components for testing troubleshooting and adjustment STATUS MENUS Provides access to selections about production and statistical data PRODUCTION Provides access to...

Page 7: ...ction are provided in the REFER ENCE section of the publication The following describes each Menu in general System Menu The System Menu provides selections to choose what Setup Program to use for pro...

Page 8: ...r Empty Hopper Jog Auger Test Agitator Jog Rev Auger Speed Agitator Speed Option Test Cutoff Product Feed EOF Run Signal Test Cutoff Test EOF Signal Test Prod Feed Cutoff Switch Level Control Initiati...

Page 9: ...ction Included are Production Product Feed Control Low Level Control Low Level Agitation Pause Delay Low Level Pause Count Display Low Level Status Agitation Status Infeed Status Infeed Control On Off...

Page 10: ...connecting the required electrical and pneumatic inputs the machine can be started and initially operated to ensure that all components are functioning correctly After electrical power is turned on t...

Page 11: ...ST MENUS Press EXIT 3 Select the following screens from the Test Menu Test Auger and Agitator Test Cutoff Product Feed EOF Run Signal Test Servo and A D Scale Feedback 4 When selected use switch icon...

Page 12: ...can be used to help you develop and record Setup selections and entries Picking a Run Program Number The Touch Screen controls provide the ability to store up to 50 different setup run programs for us...

Page 13: ...HT selection You should enter the desired final filled weight Feedback control selections see following use this Target Weight value for feedback calculation and cor rection 4 Press FEEDBACK CONTROL t...

Page 14: ...g used in calculation of feedback adjustment Generally greater sampling may achieve greater accuracy however adjustment may require several fill cycles to complete 7 Proceed to the following to contin...

Page 15: ...ution 3 Press AUGER SPEED to select the desired operating speed of the servo fill motor Speed settings will vary according to amount of fill desired accuracy levels as well as production rates Use num...

Page 16: ...t the filler The following types of cutoff control are available None No Cutoff control required By Time Specifies a period of time for the cutoff to open and close The actual time is specified in the...

Page 17: ...o allow infeed equipment to deliver product to the hopper without excessive pausing of production 3 The LOW LEVEL AGITATION key allows the product agitator blade in the hopper to operate at low produc...

Page 18: ...p entries 5 After selecting the Run Program number press for other System Setup entries Press SYSTEM SETUP for recycling control and times reset any accumulated production count statistical totals and...

Page 19: ...k and easy method of accessing setup selections and settings that may require adjustment or tuning while in fill ing production The following can be selected and displayed from this Menu Screen selec...

Page 20: ...dback Model B SV 600 Touch Screen Control Panel Users Manual 17 AFI Publication 1240410 Issue 1 April 2010 Displays C W Raise Lower Feedback Weight Auger Revolutions Settings Target Weight Feedback Ra...

Page 21: ...SV 600 Touch Screen Control Panel Users Manual 18 AFI Publication 1240410 Issue 1 April 2010 Displays Avg Scale Weight Auger Revolutions Sample Counts Last Scale Weight Low Limit High Limit Settings F...

Page 22: ...e activity through display of Status Messages that appear at the top of the panel These messages can be used to indi cate possible faults or failures of the machine or equipment Status Messages are de...

Page 23: ...up entry CLOSING CUTOFF CHECK CLOSING TIME Check setup entry WAITING FOR RECYCLE TIME Check setup entry LOW LEVEL PAUSE WAIT FOR PRODUCT Check product re supply equipment or connections OPERATOR PAUSE...

Page 24: ...sed from the System Menus screen Factory Setting 1 5 Valid Entries 1 50 The System Setup selection provides access to machine testing functions resetting produc tion statistical totals and defining an...

Page 25: ...fill cycle for use with other equipment Selections available are for the signal to be On during filling On before the fill and a 250 msec pulse Wiring locations for this signal are listed on the wirin...

Page 26: ...r the desired final filled weight Feedback control selections see following use this Target Weight value for feedback calcu lation and correction This selection is available from the Setup Target Weig...

Page 27: ...ing may achieve greater accuracy however adjustment may require several fill cycles to complete This selection is available from the Setup Target Weight menu Factory Setting 0 Valid Entries 0 9999 The...

Page 28: ...n during filling only and no agita tion Operation of agitation will depend on product type environmental factors and specific prod uct characteristics This selection is available from the Setup Auger...

Page 29: ...this mode Open Time Specifies the amount of time that it takes to fully open the cutoff prior to the start of the fill Entries can be made in this window only if cutoff control has been selected as T...

Page 30: ...detected in the hopper or turned Off When selected as On the Pause Delay and Low Level Agitation selections see following can be further used to specify low level control This selection is accessed fr...

Page 31: ...end upon the type and wiring of external product infeed equipment used You may need to refer to wiring information of this external equipment to determine the correct entry This selection is accessed...

Page 32: ...Off WARNING This selection will operate the fill motor and turn the auger despite machine being in STOP mode and may present a safety hazard Take appropriate precautions to protect operating personne...

Page 33: ...00 Valid Entries Jog Auger On Off Jog Rev 0 0 99 99 Test Agitator This selection can be used to pre mix material or to test operation of the filling machine s agitator blade and drive components Press...

Page 34: ...on is accessed from the Test Cutoff Product Feed EOF Run Signal screen of the Test Menu Factory Setting Off Valid Entries Off On Test EOF Signal External equipment actuated by a designated End Of Fill...

Page 35: ...uct Feed EOF Run Signal screen of the Test Menu Factory Setting Off Valid Entries On Off Status Indicators The Test Cutoff Product Feed EOF Run Signal screen also displays the on off status of the fol...

Page 36: ...or feedback Items on this screen are for display only No entries are available Up to date on line operational information about filling production is available from the Status Menu selections The Stat...

Page 37: ...Level Agitation Pause Delay Infeed Control Off Time On Time Production Servo Feedback Provides access to the following displays and settings Displays C W Raise Lower Feedback Weight Auger Revolutions...

Page 38: ...Menu Selection Reference Run Program Worksheet Model B SV 600 Touch Screen Control Panel Users Manual 35 AFI Publication 1240410 Issue 1 April 2010 APPENDIX...

Page 39: ...Model B SV 600 Touch Screen Control Panel Users Manual 36 AFI Publication 1240410 Issue 1 April 2010...

Page 40: ...er and Agitator Auger Revolutions _ _ _ _ _ Auger Speed _ _ _ _ rpm Agitation Control _ With Fill _ Cont _ None Agitation Speed _ High _ Middle _ Low Agitation Off Delay _ _ _ _ Setup Cutoff and Delay...

Page 41: ...Model B SV 600 Touch Screen Control Panel Users Manual 38 AFI Publication 1240410 Issue 1 April 2010...

Page 42: ...on Control None W Fill Cont None Agitation Speed Low High Middle Low Agitation Off Delay 0 00 0 00 99 99 Setup Cutoff and Delay After Fill Cutoff Control None Time Limit Sw None Open Time 0 00 0 00 99...

Page 43: ...r Rev Setup Auger Revolutions Setup Auger Speed CPM Auger Speed Setup Auger Revolutions Setup Auger Speed Auger Agitator Cutoff Infeed EOF Signal Production Counts Low Level Pause Counts Low Level Cut...

Page 44: ...cale Feedback Avg Scale Weight Display Auger Revolution Display Sample Counts Display Target Weight Feedback Samples Feeedback Control Last Scale Weight Display Hi Lo Limit Display Varies with applica...

Page 45: ...ol 16 34 Production Servo Feedback 17 34 Recycle Control 21 REFERENCE 21 Reset Production Stats 22 Reset Switch 2 Run Program Worksheet 37 Select Run Program Number 21 Setting up Auger and Agitator 12...

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