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2600 series Hydraulic Tooling 

(HK914)

Alcoa Fastening Systems

5

Piston

Trigger

Switch

Depressed

Hydraulic

Hoses

RETURN

side

PULL

side

Pressurized

Hydraulic Fluid

Return

Hydraulic Fluid

Piston Travel

Trigger

witch

Depressed

H d

li

Dump

Valve

H

Du

Va

Piston

Trigger

Switch

Released

Hydraulic

Hoses

RETURN

side

PULL

side

Piston Travel

Trigger

witch

Released

H d

li

Dump

Valve

Pressurized

Hydraulic Fluid

Return

Hydraulic Fluid

Pull Pressure

(Pull Cycle)

When the Trigger Switch is depressed,
pressurized hydraulic fluid moves
through the PULL hose to the front side
of the Piston. The piston and nose
assembly collet move rearward, installing
the fastener. When the Piston reaches
the end of the PULL stroke, it uncovers
flats on the back of the Dump Valve.
These flats are designed to provide a
passage for hydraulic fluid from the PULL
side to the RETURN side of the Piston,
unloading or “dumping” the pressurized
fluid back to the Powerig tank.

Return Pressure

(Return Cycle)

When the trigger is released,
pressurized hydraulic fluid is directed to
the rear side of the Piston, causing the
Piston and collet to move forward,
allowing fluid on the PULL side to flow
back through the PULL side hose to the
Powerig tank, and pushing the nose
assembly and tool off of the swaged
(installed) fastener. When the Piston
reaches the end of the RETURN
stroke, pressure is built up, causing the
Powerig to shut off, completing the
cycle.

P

P

RINCIPLE

RINCIPLE

 

 

OF

OF

 O

 O

PERATION

PERATION

Summary of Contents for Huck 2600 Series

Page 1: ...MANUAL HYDRAULIC INSTALLATION TOOLS 2600 2600 2600 16 2T 2600 16 2T 2600 12 2600 12 2600 16 30T 2600 16 30T 2600 16 2600 16 2600 16 50T 2600 16 50T 2600 16 3 2600 16 3 2600 16 12 2600 16 12 Toll Free...

Page 2: ...2600 series Hydraulic Tooling HK914 Alcoa Fastening Systems 2...

Page 3: ...CONTENTS 3 SAFETY 4 PRINCIPLE OF OPERATION 5 SPECIFICATIONS 6 PREPARATION FOR USE 7 OPERATING INSTRUCTIONS 8 SERVICING THE TOOL 8 DISASSEMBLY 9 ASSEMBLY 10 ASSEMBLY DRAWING 11 PARTS LISTS 12 HYDRAULIC...

Page 4: ...fastener ejecting may occur 17 Where applicable always clear spent pintail out of nose assembly before installing the next fastener 18 There is possibility of forcible ejection of pintails or spent ma...

Page 5: ...stalling the fastener When the Piston reaches the end of the PULL stroke it uncovers flats on the back of the Dump Valve These flats are designed to provide a passage for hydraulic fluid from the PULL...

Page 6: ...ison C 4 or equivalent specifications Fire resistant hydraulic fluid may also be used and is required to comply with OSHA regulation 1926 302 paragraph d the fluid used in hydraulic power tools shall...

Page 7: ...E SE WARNING Correct PULL and RETURN pressures are required for operator s safety and for Installation TooI s function Pressure Gauge T 124883CE is available for checking pressures See Tool SPECIFICAT...

Page 8: ...res in this manual SYSTEM INSPECTION Operating efficiency of the installation tool is directly related to performance of the complete system including the tool with nose assembly hydraulic hoses trigg...

Page 9: ...eflector Assembly 14 by twisting and pulling in the same motion 7 Remove Socket Head Screw 12 and Barbed Retainer 13 from Rear Gland 11 8 Insert two 5 16 pins in opposite holes in rear of Barbed Retai...

Page 10: ...18 and Retaining Ring 19 in Rear Gland 11 Fig 5 11 Lubricate inside of assembled Rear Gland Assy and press into Cylinder 12 Press Wiper 15 into groove in Rear Gland 13 Align recess in Rear Gland with...

Page 11: ...0 12 only 22 2 24 23 2 32 33 Sticker Locations NOTE REVERSAL OF HOSE FITTING LOCATION OF 2600 16 2T 2600 16 30T 2600 16 50T 2600 2600 12 2600 16 2600 16 3 2600 16 12 2600 16 2T 2600 16 30T 2600 16 50T...

Page 12: ...600 12 2600 16 2600 16 3 2600 16 12 2600 16 2T 2600 16 30T 2600 16 50T 1 Piston 1 122759 1 125467 2 2 Retaining Nut 1 122756 3 Front Wiper Seal 1 505064 4 Front Wiper Housing 1 122758 5 Back up Ring 2...

Page 13: ...part number 590424 7400 which contains safety and pressure settings information It is necessary that this sticker remain on the tool and is easily read If sticker becomes damaged or worn or if it have...

Page 14: ...l operates erratically and fails to install fastener properly a Low or erratic hydraulic pressure Air in system b Damaged or worn Piston O ring in tool c Excessive wear on sliding surfaces of tool par...

Page 15: ...y 90 day warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MANUFACT...

Page 16: ...applifast com 251 Cree Crescent Winnipeg MB Canada R3J 3X4 Tel 204 837 8361 1 800 563 1293 Fax 204 837 3520 1 800 974 1494...

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