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POWER SOURCE CONNECTIONS

Coat hose fitting threads with a non-hardening
Teflon

TM

thread compound such as Slic-tite.

TM

1. Use Huck POWERIG

®

Hydraulic Unit, or

equivalent, that has been prepared for operation
per applicable instruction manual.  Check both
PULL and RETURN pressures, and if required,
adjust to pressures given in 

S

S

PECIFICATIONS

PECIFICATIONS

.

2. First, turn hydraulic unit to OFF, and then,

disconnect power supply from unit.  Connect
tool's hoses to Powerig unit.

3. Connect tool's control switch electrical cord to

hydraulic unit.

4. Connect hydraulic unit to power supply.  Turn

unit to ON.  Hold tool trigger depressed for 30
seconds; depress trigger a few times to cycle

tool and to circulate hydraulic fluid.  Observe
action of tool and check for leaks.  Turn unit to
OFF.

5. Select nose assembly for fastener to be

installed.  Disconnect tool's control switch
electrical cord from hydraulic unit; disconnect
unit from power supply.  Attach nose assembly
to tool.

6. Reconnect hydraulic unit to power supply.

Reconnect tool's switch control cord to unit.
Check operation of nose assembly; install
fasteners in test plate of correct thickness with
proper size holes.  Inspect installed fasteners.  If
fasteners do not pass inspection, see

T

ROUBLESHOOTING

to locate and correct tool

malfunction.

WARNING: Be sure to connect Tool’s
hydraulic hoses to POWERIG Hydraulic
Unit before connecting Tool’s switch
control cord to unit. If not connected in
this orderand disconnected in the
reverse order, severe personal Injury
may occur.

2600 series Hydraulic Tooling 

(HK914)

Alcoa Fastening Systems

7

P

P

REPARATION

REPARATION

 

 

FOR

FOR

 U

 U

SE

SE

WARNING: Correct PULL and
RETURN pressures are required for
operator’s safety and for Installation
TooI’s function. Pressure Gauge T-
124883CE is available for checking
pressures. See Tool S

PECIFICATIONS

and Gauge Instruction Manual.
Failure to verify pressures may result
in severe personal injury.

WARNINGS: 
Read full manual before using tool.

A half-hour training session with qualified
personnel is recommended before using
Huck equipment.

When operating Huck installation equipment,
always wear approved eye and ear protection.

Be sure there is adequate clearance for the
operator’s hands before proceeding.

*

Slic-Tite is a registered trademark of LA-CO Industries, Inc.

*

TEFLON is a registered trademark of DuPont Corp.

*

LUBRIPLATE is a registered trademark of LUBRIPLATE Lubricants Co.

GOOD SERVICE PRACTICES

Sealants, Lubricants, Hydraulic Fluid &
Service Kits

Rub Slic-Tite TEFLON thread compound, or
equivalent, on pipe threads to prevent leaks
and for ease of assembly.

Smear LUBRIPLATE

®

*

No. 130-AA, or

equivalent, on O-rings and mating surfaces to
prevent damaging O-rings on rough or sharp
surfaces.  Also, increases ease of assembly.
(LUBRIPLATE in a tube, 502723).

CAUTION: Do not let disconnected hoses and
couplers contact a dirty floor. Keep harmful
material out of hydraulic fluid. Dirt in
hydraulic fluid causes valve failure In Tool
and In POWERIG Hydraulic Unit.

CAUTION: Do not use TEFLON

®

* tape on pipe

threads. Pipe threads may cause tape to shred
resulting in tool malfunction. (Slic-Tite is
available in stick form as Huck P/N 503237.)

Huck recommends that only Huck Powerig
Hydraulic Units be used as a power source
for Huck installation equipment. Hydraulic
power units that deliver high pressure for
both PULL and RETURN, AND ARE NOT
EQUIPPED WITH RELIEF VALVES ARE
SPECIFICALLY NOT RECOMMENDED AND
MAY BE DANGEROUS.

Summary of Contents for Huck 2600 Series

Page 1: ...MANUAL HYDRAULIC INSTALLATION TOOLS 2600 2600 2600 16 2T 2600 16 2T 2600 12 2600 12 2600 16 30T 2600 16 30T 2600 16 2600 16 2600 16 50T 2600 16 50T 2600 16 3 2600 16 3 2600 16 12 2600 16 12 Toll Free...

Page 2: ...2600 series Hydraulic Tooling HK914 Alcoa Fastening Systems 2...

Page 3: ...CONTENTS 3 SAFETY 4 PRINCIPLE OF OPERATION 5 SPECIFICATIONS 6 PREPARATION FOR USE 7 OPERATING INSTRUCTIONS 8 SERVICING THE TOOL 8 DISASSEMBLY 9 ASSEMBLY 10 ASSEMBLY DRAWING 11 PARTS LISTS 12 HYDRAULIC...

Page 4: ...fastener ejecting may occur 17 Where applicable always clear spent pintail out of nose assembly before installing the next fastener 18 There is possibility of forcible ejection of pintails or spent ma...

Page 5: ...stalling the fastener When the Piston reaches the end of the PULL stroke it uncovers flats on the back of the Dump Valve These flats are designed to provide a passage for hydraulic fluid from the PULL...

Page 6: ...ison C 4 or equivalent specifications Fire resistant hydraulic fluid may also be used and is required to comply with OSHA regulation 1926 302 paragraph d the fluid used in hydraulic power tools shall...

Page 7: ...E SE WARNING Correct PULL and RETURN pressures are required for operator s safety and for Installation TooI s function Pressure Gauge T 124883CE is available for checking pressures See Tool SPECIFICAT...

Page 8: ...res in this manual SYSTEM INSPECTION Operating efficiency of the installation tool is directly related to performance of the complete system including the tool with nose assembly hydraulic hoses trigg...

Page 9: ...eflector Assembly 14 by twisting and pulling in the same motion 7 Remove Socket Head Screw 12 and Barbed Retainer 13 from Rear Gland 11 8 Insert two 5 16 pins in opposite holes in rear of Barbed Retai...

Page 10: ...18 and Retaining Ring 19 in Rear Gland 11 Fig 5 11 Lubricate inside of assembled Rear Gland Assy and press into Cylinder 12 Press Wiper 15 into groove in Rear Gland 13 Align recess in Rear Gland with...

Page 11: ...0 12 only 22 2 24 23 2 32 33 Sticker Locations NOTE REVERSAL OF HOSE FITTING LOCATION OF 2600 16 2T 2600 16 30T 2600 16 50T 2600 2600 12 2600 16 2600 16 3 2600 16 12 2600 16 2T 2600 16 30T 2600 16 50T...

Page 12: ...600 12 2600 16 2600 16 3 2600 16 12 2600 16 2T 2600 16 30T 2600 16 50T 1 Piston 1 122759 1 125467 2 2 Retaining Nut 1 122756 3 Front Wiper Seal 1 505064 4 Front Wiper Housing 1 122758 5 Back up Ring 2...

Page 13: ...part number 590424 7400 which contains safety and pressure settings information It is necessary that this sticker remain on the tool and is easily read If sticker becomes damaged or worn or if it have...

Page 14: ...l operates erratically and fails to install fastener properly a Low or erratic hydraulic pressure Air in system b Damaged or worn Piston O ring in tool c Excessive wear on sliding surfaces of tool par...

Page 15: ...y 90 day warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MANUFACT...

Page 16: ...applifast com 251 Cree Crescent Winnipeg MB Canada R3J 3X4 Tel 204 837 8361 1 800 563 1293 Fax 204 837 3520 1 800 974 1494...

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