Airwell YFAD-100R-01M25 Technical Manual Download Page 75

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Accessories .....................................................................................................................76

10.

11.

Installation Overview..........................................................................................77

Location Selection ...............................................................................................78

Indoor Unit Installation.......................................................................................79

Outdoor Unit Installation....................................................................................82

Drainage Pipe Installation...................................................................................83

Refrigerant Pipe Installation...............................................................................86

Vacuum Drying and Leakage Checking..............................................................87

Additional Refrigerant Charge ...........................................................................88

Engineering of Insulation ...................................................................................88

Engineering of Electrical Wiring........................................................................89

Test Operation .....................................................................................................90

Installation

Summary of Contents for YFAD-100R-01M25

Page 1: ...25 YFAD 100R 01M25 DFMD 100N 01T35 YFAD 100R 01T35 DFMD 140N 01M25 YFAD 140R 01M25 DFMD 160N 01M25 YFAD 160R 01M25 IMPORTANT NOTE Read this manual carefully before installing or operating your new air...

Page 2: ...ta 10 Electrical Characteristics 11 Static Pressure 2 Product Features 58 1 Operation Modes and Functions 2 Remote Controller Functions 3 Installation 75 1 Installation Overview 2 Location Selection 3...

Page 3: ...91 1 Introduction 2 Charts for friction losses in round ducts 3 Dynamic losses 4 Corresponding relation between Rectangular duct and Round duct 5 Method for duct calculation 6 Unit conversion 7 Recom...

Page 4: ...6 Dimensional Drawings 12 Centre of Gravity 15 Electrical Wiring Diagrams 18 Refrigerant Cycle Diagrams 31 Capacity Tables 33 Capacity Correction Factor for Height Difference 48 Noise Data 53 Electric...

Page 5: ...of your purchased equipment Indoor Unit Model Outdoor Unit Model Capacity Btu h Power Supply DFMD 100N 01M25 YFAD 100R 01M25 36K 1 220 240V 50Hz DFMD 100N 01T35 YFAD 100R 01T35 36K 3 380 415V 50Hz DF...

Page 6: ...7 Range Pa 0 100 Indoor air flow Hi Mi Lo m3 h 1700 1280 950 Sound level sound pressure dB A 45 41 5 38 5 Throttle type Indoor unit Dimension W D H mm 1100x774x249 Packing W D H mm 1305x805x305 Net Gr...

Page 7: ...Charged volume Kg 2 8 Design pressure MPa 4 2 1 5 Refrigerant piping Liquid side Gas side mm inch 9 52 19 3 8 3 4 Max refrigerant pipe length m 30 Max difference in level m 20 Room tempera ture Coolin...

Page 8: ...40 5 38 48 5 45 41 Throttle type Indoor unit Dimension W D H mm 1100x774x249 1200x874x300 Packing W D H mm 1305x805x315 1405x915x365 Net Gross weight Kg 32 2 39 4 46 54 5 Design pressure MPa 4 2 1 5...

Page 9: ...Design pressure MPa 4 2 1 5 4 2 1 5 Refrigerant piping Liquid side Gas side mm inch 9 52 19 3 8 3 4 9 52 19 3 8 3 4 Max refrigerant pipe length m 30 50 Max difference in level m 20 30 Room temperatur...

Page 10: ...ound level sound pressure dB A 51 7 46 9 44 4 Throttle type Indoor unit Dimension W D H mm 1200x874x300 Packing W D H mm 1405x915x365 Net Gross weight Kg 46 54 5 Design pressure MPa 4 2 1 5 Drainage w...

Page 11: ...5 Refrigerant piping Liquid side Gas side mm inch 9 52 19 3 8 3 4 Max refrigerant pipe length m 50 Max difference in level m 30 Room temperature Cooling 18 43 Heating 7 24 Qty per 20 40 40 HQ Outdoor...

Page 12: ...27 80 1 97 5 35 30 79 7 48 1 57 36 22 20 3 07 5 83 3 46 4 41 24 36 mm 1100 249 774 700 140 926 50 175 1001 228 5 1140 598 80 150 130 155 inch 43 31 9 80 30 47 27 56 5 51 36 46 1 97 6 89 39 41 8 98 0...

Page 13: ...it Model KBtu h unit W D H W1 A B 18 mm 770 300 555 840 487 298 inch 30 31 11 81 21 85 33 07 19 17 11 73 24 mm 845 363 702 914 540 350 inch 33 27 14 29 27 64 35 98 21 26 13 78 36 mm 946 410 810 1030 6...

Page 14: ...Page 14 Double Fan Outdoor Unit Model KBtu h unit W D H W1 A B 48 60 mm 900 350 1170 985 590 378 inch 35 43 13 78 46 06 38 78 23 23 14 88...

Page 15: ...Page 15 4 Centre of gravity 18K 24K...

Page 16: ...Page 16 36K...

Page 17: ...Page 17 48K 60K...

Page 18: ...reviation Paraphrase Y G Yellow Green Conductor CAP1 Indoor Fan Capacitor FAN Indoor Fan PUMP PUMP L LIVE N NEUTRAL TO CCM Comm Bus Central Controller T1 Indoor Room Temperature T2 Coil Temperature of...

Page 19: ...Page 19 DFMD 100N 01M25...

Page 20: ...DFMD 100N 01T35 Page 20...

Page 21: ...SENSOR ROOM TEMP SENSOR CN40 WIRE CONTROLLER 4 CN5 CN9 X Y E To CCM Comm Bus Y G CN18 RED CN2 CN1 BLACK CN111 Y G 3 BLACK BROWN BLUE CN33 ALARM Alarm Output CN23 ON OFF Remote Control M CN43 FAN FOR...

Page 22: ...DFMD 160N 01M25 Page 22...

Page 23: ...L N of the motor 2 The output voltage is the power supply 3 The fresh motor can not excess 200W or 1A follow the smaller one 4 The new fresh motor will be worked when the indoor fan motor work when th...

Page 24: ...voltage of the terminal port the power from the ALARM system not from the unit 2 Althought design voltage can support higher voltage but we strongly ask you connect the power less than 24V current le...

Page 25: ...the remote switch the unit would be responded the demand within 2 seconds 5 When the remote switch on you can use remote controller wire controller to select the mode what you want when the remote swi...

Page 26: ...ompressor L PRO K2 Low Pressure Switch Shorting Stub K1 High Pressure Switch Shorting Stub TRANS Power Transformer T4 10K RESISTANCE Outdoor Ambient Temperature T3 10K RESISTANCE Coil Temperature of C...

Page 27: ...Page 27 YFAD 100R 01M25...

Page 28: ...YFAD 100R 01T35 Page 28...

Page 29: ...Page 29 YFAD 140R 01T35...

Page 30: ...YFAD 160R 01T35 Page 30...

Page 31: ...iameter mm inch Piping length m ft Elevation m ft Additional Refrigerant Gas Liquid Rated Max Rated Max 19 3 4 9 52 3 8 5 16 4 30 98 4 0 20 65 6 30g m 0 32oz ft 19 3 4 9 52 3 8 5 16 4 30 98 4 0 20 65...

Page 32: ...m inch Piping length m ft Elevation m ft Additional Refrigerant Gas 19 3 4 19 3 4 Liquid 9 52 3 8 9 52 3 8 Rated 5 16 4 5 16 4 Max 50 164 50 164 Rated 0 0 Max 30 98 4 30 98 4 YFAD 140R 01T35 YFAD 160R...

Page 33: ...3 41 10 00 0 59 3 73 9 21 0 60 4 27 8 74 0 61 4 59 11 85 0 59 2 77 11 73 0 59 2 86 11 21 0 60 3 17 10 72 0 60 3 48 10 18 0 61 3 81 9 30 0 63 4 36 8 83 0 63 4 69 27 0 11 61 0 65 2 71 11 50 0 65 2 80 11...

Page 34: ...23 3 23 3 23 3 23 30 TC 9 98 10 06 10 18 10 29 10 61 10 61 10 61 10 72 10 92 10 92 10 92 10 92 11 76 11 76 11 76 11 76 S T 0 81 0 93 1 00 1 00 0 62 0 74 0 85 0 97 0 54 0 65 0 76 0 87 0 34 0 44 0 55 0...

Page 35: ...74 9 46 9 46 9 46 9 46 S T 0 71 0 79 0 87 0 94 0 57 0 65 0 72 0 80 0 51 0 59 0 66 0 73 0 37 0 44 0 50 0 57 PI 4 56 4 56 4 56 4 56 4 58 4 58 4 58 4 58 4 59 4 59 4 59 4 59 4 63 4 63 4 63 4 63 1280 15 TC...

Page 36: ...23 3 23 3 23 3 23 30 TC 9 98 10 06 10 18 10 29 10 61 10 61 10 61 10 72 10 92 10 92 10 92 10 92 11 76 11 76 11 76 11 76 S T 0 79 0 90 1 00 1 00 0 61 0 72 0 83 0 93 0 53 0 63 0 74 0 84 0 34 0 44 0 54 0...

Page 37: ...74 9 46 9 46 9 46 9 46 S T 0 74 0 84 0 93 1 00 0 59 0 68 0 77 0 86 0 52 0 61 0 69 0 78 0 36 0 44 0 52 0 60 PI 4 27 4 27 4 27 4 27 4 29 4 29 4 29 4 29 4 30 4 30 4 30 4 30 4 34 4 34 4 34 4 34 1372 15 TC...

Page 38: ...02 3 02 3 02 3 02 30 TC 9 98 10 06 10 18 10 29 10 61 10 61 10 61 10 72 10 92 10 92 10 92 10 92 11 76 11 76 11 76 11 76 S T 0 80 0 92 1 00 1 00 0 62 0 73 0 85 0 96 0 53 0 65 0 76 0 87 0 34 0 44 0 55 0...

Page 39: ...2 59 12 59 12 59 S T 0 73 0 81 0 90 0 98 0 58 0 66 0 75 0 83 0 51 0 60 0 68 0 76 0 36 0 44 0 51 0 58 PI 6 25 6 25 6 25 6 25 6 28 6 28 6 28 6 28 6 29 6 29 6 29 6 29 6 34 6 34 6 34 6 34 1800 15 TC 14 49...

Page 40: ...44 30 TC 13 29 13 29 13 44 13 58 14 13 14 13 14 13 14 27 14 56 14 56 14 56 14 56 15 68 15 68 15 68 15 68 S T 0 77 0 88 0 98 1 00 0 60 0 70 0 81 0 90 0 53 0 62 0 72 0 82 0 35 0 44 0 53 0 62 PI 4 86 4 8...

Page 41: ...4 46 14 46 14 46 S T 0 71 0 79 0 88 0 96 0 58 0 65 0 73 0 81 0 51 0 59 0 66 0 74 0 37 0 44 0 51 0 57 PI 7 43 7 43 7 43 7 43 7 47 7 47 7 47 7 47 7 49 7 49 7 49 7 49 7 55 7 55 7 55 7 55 1850 15 TC 16 62...

Page 42: ...27 30 TC 15 23 15 23 15 37 15 52 16 18 16 18 16 18 16 35 16 69 16 69 16 69 16 69 17 99 17 99 17 99 17 99 S T 0 76 0 87 0 97 1 00 0 60 0 70 0 80 0 89 0 52 0 62 0 72 0 81 0 35 0 44 0 53 0 62 PI 5 77 5 7...

Page 43: ...7 36 2 34 2 39 2 50 2 55 5 6 8 01 7 92 7 86 7 81 2 41 2 52 2 57 2 63 2 8 8 44 8 33 8 27 8 21 2 55 2 68 2 74 2 80 0 0 8 76 8 65 8 56 8 50 2 70 2 84 2 90 2 97 2 8 9 40 9 28 9 23 9 14 2 89 3 03 3 10 3 18...

Page 44: ...7 41 7 36 2 53 2 59 2 71 2 78 5 6 8 01 7 92 7 86 7 81 2 61 2 73 2 80 2 86 2 8 8 44 8 33 8 27 8 21 2 77 2 91 2 98 3 05 0 0 8 76 8 65 8 56 8 50 2 94 3 08 3 16 3 23 2 8 9 40 9 28 9 23 9 14 3 14 3 29 3 3...

Page 45: ...6 88 6 86 2 81 2 89 2 94 2 98 5 6 7 58 7 46 7 41 7 38 2 82 2 91 2 96 3 00 2 8 8 07 7 99 7 93 7 87 2 86 2 96 3 00 3 05 0 0 8 48 8 37 8 31 8 25 2 91 3 00 3 05 3 10 2 8 9 24 9 12 9 03 8 98 2 98 3 08 3 1...

Page 46: ...02 3 97 4 08 4 16 4 23 5 6 10 15 10 00 9 94 9 86 4 00 4 13 4 20 4 26 2 8 10 96 10 81 10 76 10 67 4 08 4 22 4 29 4 36 0 0 11 66 11 48 11 39 11 31 4 16 4 31 4 38 4 45 2 8 12 79 12 61 12 53 12 44 4 29 4...

Page 47: ...4 71 4 81 4 88 5 6 10 51 10 37 10 28 10 22 4 62 4 78 4 85 4 92 2 8 11 53 11 38 11 30 11 21 4 71 4 87 4 95 5 03 0 0 12 40 12 20 12 11 12 02 4 81 4 97 5 05 5 14 2 8 13 77 13 56 13 48 13 36 4 95 5 12 5...

Page 48: ...0 929 0 874 5 0 995 0 967 0 939 0 883 0 1 000 0 972 0 944 0 887 Outdoor Upper than Indoor 5 1 000 0 972 0 944 0 887 10 0 972 0 944 0 887 15 0 944 0 887 Heating 5 10 15 25 Height difference H m Indoor...

Page 49: ...51 0 1 000 0 964 0 928 0 855 Outdoor Upper than Indoor 5 1 000 0 964 0 928 0 855 10 0 964 0 928 0 855 15 0 928 0 855 Heating 5 10 15 25 Height difference H m Indoor Upper than Outdoor 15 0 973 0 946 1...

Page 50: ...1 000 0 953 0 905 0 858 0 810 0 763 10 0 953 0 905 0 858 0 810 0 763 15 0 905 0 858 0 810 0 763 20 0 858 0 810 0 763 Heating 5 10 15 20 25 30 Height difference H m Indoor Upper than Outdoor 20 0 935 0...

Page 51: ...1 000 0 969 0 907 0 846 0 784 0 722 10 0 969 0 907 0 846 0 784 0 722 20 0 907 0 846 0 784 0 722 30 0 846 0 784 0 722 Heating 5 10 20 30 40 50 Height difference H m Indoor Upper than Outdoor 30 0 929 0...

Page 52: ...1 000 0 962 0 885 0 808 0 731 0 654 10 0 962 0 885 0 808 0 731 0 654 20 0 885 0 808 0 731 0 654 30 0 808 0 731 0 654 Heating 5 10 20 30 40 50 Height difference H m Indoor Upper than Outdoor 30 0 909 0...

Page 53: ...ition Reference acoustic pressure OdB 20 Pa Sound level will vary depending on a range of factors such as theconstruction acousticabsorptioncoefficient ofparticular room in which the equipment is inst...

Page 54: ...nal operation condition Reference acoustic pressure OdB 20 Pa Sound level will vary depending on arrange off actors such as the construction acoustic absorption coefficient of particular room in which...

Page 55: ...Wiring mm2 Ground Wiring 2 5 2 5 4 0 Strong Electric Signal 2 1 0 3 2 5 3 1 0 3 2 5 3 1 0 3 1 5 Weak Electric Signal 2 0 75 2 0 5 2 0 2 2 0 2 Type 36000 Btu h 48000 Btu h 60000 Btu h Phase 3 phase 3...

Page 56: ...Page 56 11 Static Pressure 18K 24K...

Page 57: ...Page 57 30K 36K 48K 60K...

Page 58: ...ay Function 59 Fan 59 Cooling Mode 59 Heating Mode 59 Auto Mode 60 Drying Mode 60 Timer Function 60 1 10 Sleep Function 60 1 11 Auto Restart 61 1 12 Follow Me 61 1 13 Drain Pump Control 61 Remote Cont...

Page 59: ...f the rated for 3 seconds the compressor will stop and an error code will be displayed on the outdoor PCB If the current becomes normal the indoor sends signal to the outdoor the outdoor will display...

Page 60: ...or and outdoor fan cease operations 1 7 Auto Mode This mode can be selected with the remote controller and the temperature setting can be adjusted between 17 30 In auto mode the machine selects coolin...

Page 61: ...arts If the unit was already off before the power failure the compressor starts 1 minute after the unit restarts 1 12 Follow Me If you press Follow Me on the remote the indoor unit will beep This indi...

Page 62: ...eater function becomes ineffective Used to restore the system to its default settings Used to start stop the air conditioner Press these two buttons at the same time to switch between Celsius and Fahr...

Page 63: ...Shield Cable Wire Joint 5p Infrared Pipe Indoor Unit RUN GND 5V Indoor Unit Switch Board Wir e Con troll er Installation Diagram Connect the wire from the display panel of the indoor unit to a connect...

Page 64: ...s For exposed mounting cut holes on four of the sides according to the picture below Cut three holes for wire outlet Cut one holes for wire outlet For shielded wiring please refer to the picture below...

Page 65: ...ss for adjusting the angel of louver hold for vertical swing individual louver control for cassette panel 6 Left righ airflow swing Button Press for activing the horizontal swing 7 FOLLOW ME PTC butto...

Page 66: ...own swing indication 5 Faceplate function indication 6 Main unit and secondary unit indication 7 Follow me function indication 8 PTC function indication 9 C F indication 10 Temperature display 11 Lock...

Page 67: ...inboard CN40 Wire controller Indoor unit mainboard 4 Core Shield Cable the length is decided by installation Installation Diagram Connect the female joint of wires group from the mainboard with the ma...

Page 68: ...ed mounting four outletting positions There are three need cutting Cutting place of top side wire outlet Cutting place of left side wire outlet Cutting place of right side wire outlet For shielded wir...

Page 69: ...or down the auto lifting panel 4 FAN SPEED button Usedtoselect the fan speed 5 Swing Button Press to active vertical swing hold for horizontal swing 6 TIMER button To set timer on and timer off time...

Page 70: ...swing indication 5 Faceplate function indication 6 Main unit and secondary unit indication 7 Follow me function indication 8 Turbo PTC function indication 9 C F indication 10 Temperature display 11 L...

Page 71: ...ects to main control board directly HA HB HA HB Main control board Wired controller ADSS 01 2 3 4 5 6 7 8 9 A B C D EF For Duct Ceiling floor The wired controller connects to terminal board terminal b...

Page 72: ...ts every air conditioner in network has only one network address to distinguish each other c Address code of air conditioner in LAN is set by code switch ENC1 Duct and Ceiling Floor or ADSS Cassette o...

Page 73: ...e are three methods From the rear From the bottom From the top From the top center PCB PCB PCB PCB HA HB 1 2 HA HB HA HB 2 HA HB 1 2 1 2 3 4 1 Indoor Unit 2 Notch the part for the wiring to pass throu...

Page 74: ...ddress can be set from 0 to 63 by the switch Turn on the unit then the address will be effective Note For light commercial aire conditioner with XYE port it can be also connected to BMS Building Manag...

Page 75: ...Indoor Unit Installation 79 Outdoor Unit Installation 82 Drainage Pipe Installation 83 Refrigerant Pipe Installation 86 Vacuum Drying and Leakage Checking 87 Additional Refrigerant Charge 88 Engineeri...

Page 76: ...5 9 52 0 25in 0 375in Packed with the indoor unit NOTE Pipe size may differ from appliance to appliance To meet different pipe size requirements sometimes the pipe connections need a transfer connecto...

Page 77: ...ew Installation Order L N 1 2 3 5 MC MC 6 7 Install the indoor unit Install the outdoor unit Install the drainpipe Evacuate the refrigeration system Connect the wires Connect the refrigerant pipes Per...

Page 78: ...nce between the outdoor unit and walls described in the installation guide does not apply to airtight rooms Be sure to keep the unit unobstructed in at least two of the three directions M N P M N P 30...

Page 79: ...pipes as well as indoor and outdoor wires with their connection points before mounting the unit 5 Drill 4 holes 10cm 4 deep at the ceiling hook positions in the internal ceiling Be sure to hold the dr...

Page 80: ...uct underlayer to muffle the duct system and weaken the air encounter noise in the duct Adjust the air inlet direction From rear side to under side 1 Take off ventilation panel and flange Air return f...

Page 81: ...e connector D Connector A Connector B Connector C Connector D Hose Plug the external pump to the PUMP pin and the water level sensor to the CN5 to enable the pump Short connect the CN5 Unplug the PUMP...

Page 82: ...A B D 18 487 298 300 24 540 350 363 36 673 403 410 48 60 590 378 350 4 3 Install Outdoor Unit Fix the outdoor unit with anchor bolts M10 Cation Since the gravity center of the unit is not at its physi...

Page 83: ...pipe Reference value of inner diameter of pipe mm Allowable maximum water flowrate l h Remark Slope 1 50 Slope 1 100 PVC25 20 39 27 For branch pipe PVC32 25 70 50 PVC40 31 125 88 Could be used for co...

Page 84: ...Blowhole setting For the concentrated drainage pipe system there should design a blowhole at the highest point of main pipe to ensure the condensate water discharge smoothly The air outlet shall face...

Page 85: ...d receiving board and even water shall run over the water collector Continuously infusing water until water level alarmed check whether the drainage pump could discharge water at once If water level d...

Page 86: ...y of the pipes 3 Measure the necessary pipe length 4 Cut the selected pipe with pipe cutter Make the section flat and smooth Oblique Rough Warped 90 5 Insulate the copper pipe Before test operation th...

Page 87: ...icates that there is moisture or leakage in pipeline system and need to go on with drying for half an hour 3 If the vacuum degree of vacuum pump still could not reach 755mmHg after 1 5 hours of drying...

Page 88: ...itable pipe insulation except joint section flare the pipe piping layout and connection vacuum drying insulate the joint parts 2 Purpose of refrigerant pipe insulation During operation temperature of...

Page 89: ...ighlights of electrical wiring installation All field wiring construction should be finished by qualified electrician Air conditioning equipment should be grounded ac cording to the local electrical r...

Page 90: ...ler works well Whether the buttons on the remote controller works well Whether the air flow louver moves normally Whether the room temperature is adjusted well Whether the indicator lights normally Wh...

Page 91: ...uction 95 Charts for friction losses in round ducts 95 Dynamic losses 96 Corresponding relation between Rectangular duct and Round Duct 97 Method for duct calculation 98 Unit conversion 98 Recommended...

Page 92: ...or between individual particles of adjacent fluid layers moving at different velocities in turbulent flow Friction losses occur along the entire duct length Dynamic losses result from flow disturbanc...

Page 93: ...Page 93 Design Static Pressure 3 Dynamic Losses For dynamic losses please refer to below image...

Page 94: ...Page 94 Design Static Pressure 4 Corresponding Relation Between Rectangular Duct and Round Duct...

Page 95: ...art of main duct through Fricitions loss chart 1 Find the dynamic loss of main ducting route according to the velocity and type of special fittings elbows junctions regulating flaps etc 1 Obtain the d...

Page 96: ...t with the sales agency or manufacturer for details ATTENTION Le design et les donn es techniques sont donn s titre indicatif et peuvent tre modifi s sans pr avis AIRWELL RESIDENTIAL SAS 10 Rue du For...

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