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GENERAL INSTALLATION INSTRUCTIONS 

OF AIR CONDITIONERS 

 

1. RECEIVING 

UNIT 

 

Upon receipt, the unit should be carefully examined 
for any damage which may have occurred in transit, 
and such damage should be noted on the carrier’s 
delivery documents. 

 

It is the consignee’s responsibility to make any 
subsequent claims upon the carrier or the respective 
insurance company. 

2. LIFTING UNIT 

 

When slinging the unit care must be taken to prevent 
rope damage to the paintwork or components. In 
particular the drain connections on the indoor unit 
must be avoided. 

3.   LOCATION 

OUTDOOR UNIT 
 

The unit must be installed on a firm level foundation, 
of adequate strength to support its full operating 
weight. Some form of vibration isolation such as 
rubber waffle pads should be installed between the 
unit and the supporting structure. 
3.1  The unit must not be located where it will be 

subjected to heavy downpour and must be 
above ground level in areas that are prone to 
stormwater flooding. 

3.2  It must be high enough to permit good drainage 

of defrost water and allow any heavy ice to fall 
away from the coil during defrost cycle. 

 

Minimum recommended height is 250mm above 
ground level. 

3.3  When locating unit give consideration to, and 

locate unit as remote as possible from 
neighbor’s sleeping areas to minimise noise, as 
heat pump loads are greatest at night time. 

3.4  Where prevailing winter winds are known, if 

possible, position the outdoor coil away from the 
winds to reduce defrost cycle time. 

3.5  If possible, orient the unit outdoor coil towards 

the morning sun. This increases efficiency in 
heating and decreases the solar load on the unit 
in the summer cooling cycle. 

3.6  Service and air flow clearances must be allowed 

as indicated on the unit dimension sheet. It 
should be noted that major service may require 
removal of the top panels. Particular attention 
should be paid to avoiding obstructions to the 
condenser air discharge which may result in 
recirculation of the outdoor air. 

3.7  The standard outdoor fans fitted to the units will 

not accept any resistance to air flow. 
Consequently, should it be necessary to duct 
outdoor air to or from the unit, the ductwork 
system (including entering and leaving 
weatherproof louvres if fitted) must be negligible 
pressure loss. 

3.8  In addition to the service clearances noted on 

the dimension sheet it is essential that provision 
is made for adequate and safe service access. 

 
INDOOR UNIT 

The unit must be installed in a manner adequate in 
strength to support its full operating weight. 

3.9  The unit must be level to provide positive 

drainage of condensate. 

 

3.10 Minimum 

Clearance 

  Wall mounted split systems 

  100mm 

from 

ceiling 

 

 

200mm from LH + RH sides 

  Floor  mounted consoles 

  200mm 

from 

floor 

 

 

200mm from LH + RH sides 

DUCTED SYSTEMS 

3.11  Where building regulations require an auxiliary 

drip tray, it must be located under the unit 
ensuring that the tray is adequately supported 
on a suitable frame. 

3.12  All electrical and ductwork connections to the 

unit must be made via flexible connections to 
prevent transmission of vibration 

3.13 The indoor unit is not weatherproof and 

protection from the weather 

MUST 

be provided 

if it is installed outside. A separate weatherproof 
enclosure is the recommended method of 
weatherproofing. 

3.14  Service clearance of 1 metre is required at the 

blower and motor access panel. 

4. DRAINAGE 

The condensate drain must slope down continually 
from the INDOOR unit’s drain pan. 

DUCTED UNITS ONLY:- 

INDOOR UNIT 
Provision is made for the connection of a condensate 
drain from the indoor section. It is essential that this 
drain is adequately trapped (re. Fig. 1) as the negative 
pressure caused by the unit’s supply air fan, may 
prevent proper drainage resulting in flooding of the unit 
and adjacent area. 
Run condensate drain to a suitable disposal point, 
preferably a stormwater drain. 
Where building regulations demand an auxiliary drip 
tray, this must be located first ensuring the tray is 
adequately supported on timber bearers or a suitable 
frame. 
 
 
 
 
 
 
 
 
 
 
 
OUTDOOR UNIT 
During the heating cycle ice forms on the surface of 
the outdoor coil. This ice is periodically removed during 
the unit’s defrost cycle and fairly large quantities of 
water (melted ice) will be dumped onto the area 
beneath the unit. Where the unit is mounted on a roof 
this should not be a problem. However, where the free 
run off of this water is not acceptable, the supplied 
drain connection must be connected to the unit and 
the drain pipe must slope down continually from the 
unit.

Page 1

Summary of Contents for K CassetteSeries

Page 1: ...RAC Controller Service Installation Manual DS Series Ducted XLM17 36 Series Wall Split XLS Series Wall Split K Series Cassette SX Series Console AIR CONDITIONING 23 07 03...

Page 2: ...tting the Remote 15 7 Onboard LED display Onboard switches 16 Mode Reset Switch 17 Remote Clock Terminals 17 8 Self Diagnostic Operation Red Flashing LED 18 Self Diagnostic Table 19 9 Thermistor Resis...

Page 3: ...work system including entering and leaving weatherproof louvres if fitted must be negligible pressure loss 3 8 In addition to the service clearances noted on the dimension sheet it is essential that p...

Page 4: ...unit avoiding hot surfaces such as hot water pipes boiler flues etc 8 2 The refrigerant piping should be as short and straight as possible to obtain the most efficient performance 8 3 All vertical ga...

Page 5: ...at switchboard using circuit breakers Low Voltage wiring including sensor wire must be wired using shielded cable and must not be run in conduits with power wiring 240 415 volt as any induced voltage...

Page 6: ...diagram Procedure 1 Select minimum acceptable wire size to handle starting current graph 1 2 Check that wire size from step 1 is adequate for full load current increase size as necessary graph 2 3 Che...

Page 7: ...utdoor coil defrost sensor 240 Volt supply Power Supply to Indoor Unit E Earth 4 Cores Earth two core sensor wires indoor to outdoor Keep Low Voltage Sensor 5Volt Cable Separate 100mm away from the Po...

Page 8: ...oil defrost sensor 240 Volt supply E Earth L N Active Outdoor Unit Indoor Unit Power Supply to Outdoor Unit 5 Cores Earth two core sensor wires indoor to outdoor Large Single Phase Units 7kW use 4mm2...

Page 9: ...0 v A 240 v A 240 v N 5 volt 5 volt Outdoor coil defrost sensor Power Supply to Outdoor Unit N E L1 L2 415 Volt supply L3 E 1 Earth Supply active 240v 5 Cores Earth two core sensor wires indoor to out...

Page 10: ...ive RV Active Fan Active Power Supply to Outdoor Unit N L E 240 Volt supply 1 E 3 4 5 6 1 E 3 4 5 6 8 9 8 9 Earth Active 1 E 3 4 5 6 No need to wire the outdoor sensor wires Remove 3 Pin Power plugs f...

Page 11: ...RCC 3 8 5 8 25 10 m INDOOR 2 5mm 15a FIVE 1 PAIR SX GC24RCC 3 8 5 8 25 10 m OUTDOOR 2 5mm 20a SIX 1 PAIR SX GC30RCF 3 8 5 8 25 10 m OUTDOOR 4 0mm 25a SIX 1 PAIR HI WALL XLM GCXLM9RCA 1 4 3 8 10 6 m IN...

Page 12: ...s pumping it is operating correctly If it is noisy and not pumping it is running the wrong direction and will fail within minutes Reverse two of the phases to correct the running direction of the comp...

Page 13: ...ves or papers over a period of time The surface should be inspected periodically and cleaned down by hosing or steam cleaning as required 5 ELECTRICAL The contact surfaces of relays and contactors sho...

Page 14: ...RC4 REMOTE CONTROL Page 12...

Page 15: ...RC4 MODES OF OPERATION FUNCTIONS FEATURES Page 13...

Page 16: ...Page 14...

Page 17: ...L FAN DRY ACTIVE ON ON AUTO FAN OFF NO HORIZONTAL SWING RC4 only ON HORIZONTAL SWING ON RC4 only OFF BACK LIGHT OFF RC4 only ON BACK LIGHT ON RC4 only Resetting the remote controller To reset the remo...

Page 18: ...ter Light Filter Lights up when the air filter needs cleaning E Cooling Light Cool Lights up when the F Mode Button is pushed Manual Cool Operation F Operating mode button Cooling Heating operation Us...

Page 19: ...again CLK TERMINALS Located on the PCB Using the CLK terminals the unit can be turned ON and OFF remotely via a time clock remote switch or motion sensor The contacts must be voltage free and shielde...

Page 20: ...on the wall receiver of the ducted units You will hear 3 short beeps and the lighting of the Cool and Heat green and red LED s The unit is now in self diagnosis mode If you do not hear 3 beeps then t...

Page 21: ...cate a problem with the refrigerant charge or another problem with the refrigeration system Outdoor Coil Sensor and Indoor Coil Sensor temperature readings do not change Check the compressor operation...

Page 22: ...thermistor This cable is 5 volts DC 5 Volts DC can be induced easily if it is run with power wires between the indoor and outdoor units When the indoor PCB picks up 5 volts it assumes the outdoor coil...

Page 23: ...0 33069 32179 33907 46 4233 4150 4312 1 31392 30554 32183 47 4074 3995 4150 2 29812 29022 30557 48 3923 3847 3995 3 28322 27577 29025 49 3778 3705 3847 4 26916 26213 27579 50 3639 3570 3705 5 25590 24...

Page 24: ...6 83 45 1 527 2 75 2 3 744 6 74 46 1 487 3 3 695 6 65 47 1 447 4 3 646 6 56 48 1 409 5 3 595 6 47 49 1 371 6 3 544 6 38 50 1 334 2 4 7 3 492 6 29 51 1 298 8 3 443 6 19 52 1 263 9 3 388 6 09 53 1 228 1...

Page 25: ...loor Console OFF OFF ON ON WS053 66 XLM17 24 OFF ON OFF ON WS088 100 XLM30 36 OFF ON ON ON STEP 4 Push the On Off button to advance to the next test Test will start immediately watch carefully TEST 2...

Page 26: ...Timer are ON Fail condition 0 sec Standby is ON 3 sec Standby Operate Timer Filter are ON When the timing reset test is completed after 1 second the next test will start automatically TEST 6 Memory Te...

Page 27: ...as a separate part Part Numbers DS Ducted units 435726 K Cassette Units 243196 SX Floor Console TBA XLM30 36RCA 435729 If the unit beeps at 3 second Approx intervals and no operation On first start up...

Page 28: ...J2 J2 is Cooling Only Reverse Cycle Designation J2 Shorted Cooling Only J2 Opened Reverse Cycle WS WMN Wall Split Red Loops J1 J7 J4 DS EMD Ducted Split Purple Loops J1 J7 J4 J3 J8 UA K ECF Cassette S...

Page 29: ...Stop Low Selected L M H 30o C 35o C 40o C Indoor Coil Temp Indoor Fan Speed Process of Operation Indoor Fan Operation In Heating Mode Page 27...

Page 30: ...on in Cooling mode Indoor fan goes to low speed at 61o C to reduce the unit s capacity therefore reducing the outdoor coil temperature Compressor cuts out at 64o C outdoor coil high temperature protec...

Page 31: ...ncreasing Indoor Coil Temperature Compressor Cuts out at 1o C as Indoor Coil Anti freeze Protection This Condition can be Experience if the Unit is Overcharged or Under Normal Operation of Cooling on...

Page 32: ...Two Types Of Defrost Initiation Static Dynamic Time Or Temp Termination Defrost Interval Time Change to Suit Conditions Process of Operation De Ice Low Outdoor Coil Operation In Heating Mode Page 30...

Page 33: ...below 40o C providing De Ice interval time is complete OCT Outdoor Coil Temp Process of Operation De Ice De Ice Initiation At 12o C or After 10 Mins De Ice Time Interval The time between de ice is alw...

Page 34: ...Splitter Receiver Master Controller 5m Cabl Model Particulars Ducted Units Infrared Receivers Options The Ducted Receiver is not a Room Temp Sensor It s a Signal Receiver only 8m Cables 5m Extension C...

Page 35: ...red See professional web site www airwell com au the pass word or faxed copy is available from tech support on 1800 1800 04 Prompt 4 Multiple Models Multiple Wiring Refer Product Bulletin PB085 Softst...

Page 36: ...793 3688 Bankstown Airport 2200 NSW Newcastle Suite 3 19 Darby St Tel 02 4940 4652 Fax 02 4940 4653 Newcastle 2300 NSW QUEENSLAND Unit 9 123 Muriel Ave Tel 07 3392 8113 Fax 07 3392 8115 Moorooka 4105...

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