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INSTALLATION – cont.

 

 

SUPPLY CABLE SIZING – AIR CONDITIONING UNITS 

The manual provides a method of selecting cable sizes 
which are large enough to ensure adequate voltage at 
the unit terminals when starting and during normal full 
load operation. The sizes determined are the minimum 
acceptable to ECP (Australia) to ensure satisfactory 
operation of the equipment. 
Local wiring rules may appear to allow smaller wire sizes 
to be used; however use of smaller sizes may lead to 
operational problems and will void your warranty. 
 

 
 
 
 
 
 
 
 

Selection of supply cables must be determined by 
the following criteria: 

1. 

Length of run of supply cables. 

2. 

Maximum starting current of unit – cables must 
supply adequate voltage at unit terminals for 
starting. 

3. 

Method of installation of supply cables. 

4. 

Capability of cables to carry unit full load 
current. (Starting and full load currents are 
provided on the unit’s circuit diagram.) 

Procedure 

1. 

Select minimum acceptable wire size to handle 
starting current – graph. 1. 

2.  Check that wire size from step 1 is adequate 

for full load current – increase size as 
necessary – graph. 2. 

3.  Check that larger wire size determined from 1 

to 2 is acceptable under local wiring rules. 

 

 

Graph 1 

 

 

 

 

 

 

           Graph 2 

 
 
 

CURRENT CARRYING CAPACITY – AMPS. (Normal Full Load Current) 

Single Phase 

 

Three Phase 

1.5 2.5 4.0  6.0 Cable 

Size 

2.5 4.0 6.0 10

.0 

16 25 35 

10 12 16  20 Completely 

Surrounded 

By 

thermal 

nsulation 

12 16 20 25 

32 40 50 

16 20 25  32 Partially 

surrounded 

by 

thermal 

insulation  16 20 25 32 

50 63 84 

16 

20 

25 

32 

Enclosed in air (In Conduit) 

20 

25 

32 

40 

50 

80 

92 

20 

25 

32 

40 

Unenclosed in air (Not in Conduit) 

20 

25 

40 

50 

63 

80 

100 

25 32 40  50 Buried 

in 

ground 

or 

underground 

enclosure 25 32 40 63 

80 100 120 

 

 

 

15

20

25

30

35

40

45

50

55

60

35

40

45

50

55

60

STARTING CURRENT SINGLE PHASE UNITS

CABL

E

 RUN (

m

)

WIRE SIZE

6.0 mm²

4.0 mm²

2.5 mm²

1.5 mm²

10

20

30

40

50

60

70

80

90

100

50

75

100

125

150

175

200

STARTING CURRENT THREE PHASE UNITS

CABL

E RUN (m)

WIRE SIZE

6.0 mm²

4.0 mm²

2.5 mm²

10.0 mm²

16.0 mm²

Page 

4

Summary of Contents for K CassetteSeries

Page 1: ...RAC Controller Service Installation Manual DS Series Ducted XLM17 36 Series Wall Split XLS Series Wall Split K Series Cassette SX Series Console AIR CONDITIONING 23 07 03...

Page 2: ...tting the Remote 15 7 Onboard LED display Onboard switches 16 Mode Reset Switch 17 Remote Clock Terminals 17 8 Self Diagnostic Operation Red Flashing LED 18 Self Diagnostic Table 19 9 Thermistor Resis...

Page 3: ...work system including entering and leaving weatherproof louvres if fitted must be negligible pressure loss 3 8 In addition to the service clearances noted on the dimension sheet it is essential that p...

Page 4: ...unit avoiding hot surfaces such as hot water pipes boiler flues etc 8 2 The refrigerant piping should be as short and straight as possible to obtain the most efficient performance 8 3 All vertical ga...

Page 5: ...at switchboard using circuit breakers Low Voltage wiring including sensor wire must be wired using shielded cable and must not be run in conduits with power wiring 240 415 volt as any induced voltage...

Page 6: ...diagram Procedure 1 Select minimum acceptable wire size to handle starting current graph 1 2 Check that wire size from step 1 is adequate for full load current increase size as necessary graph 2 3 Che...

Page 7: ...utdoor coil defrost sensor 240 Volt supply Power Supply to Indoor Unit E Earth 4 Cores Earth two core sensor wires indoor to outdoor Keep Low Voltage Sensor 5Volt Cable Separate 100mm away from the Po...

Page 8: ...oil defrost sensor 240 Volt supply E Earth L N Active Outdoor Unit Indoor Unit Power Supply to Outdoor Unit 5 Cores Earth two core sensor wires indoor to outdoor Large Single Phase Units 7kW use 4mm2...

Page 9: ...0 v A 240 v A 240 v N 5 volt 5 volt Outdoor coil defrost sensor Power Supply to Outdoor Unit N E L1 L2 415 Volt supply L3 E 1 Earth Supply active 240v 5 Cores Earth two core sensor wires indoor to out...

Page 10: ...ive RV Active Fan Active Power Supply to Outdoor Unit N L E 240 Volt supply 1 E 3 4 5 6 1 E 3 4 5 6 8 9 8 9 Earth Active 1 E 3 4 5 6 No need to wire the outdoor sensor wires Remove 3 Pin Power plugs f...

Page 11: ...RCC 3 8 5 8 25 10 m INDOOR 2 5mm 15a FIVE 1 PAIR SX GC24RCC 3 8 5 8 25 10 m OUTDOOR 2 5mm 20a SIX 1 PAIR SX GC30RCF 3 8 5 8 25 10 m OUTDOOR 4 0mm 25a SIX 1 PAIR HI WALL XLM GCXLM9RCA 1 4 3 8 10 6 m IN...

Page 12: ...s pumping it is operating correctly If it is noisy and not pumping it is running the wrong direction and will fail within minutes Reverse two of the phases to correct the running direction of the comp...

Page 13: ...ves or papers over a period of time The surface should be inspected periodically and cleaned down by hosing or steam cleaning as required 5 ELECTRICAL The contact surfaces of relays and contactors sho...

Page 14: ...RC4 REMOTE CONTROL Page 12...

Page 15: ...RC4 MODES OF OPERATION FUNCTIONS FEATURES Page 13...

Page 16: ...Page 14...

Page 17: ...L FAN DRY ACTIVE ON ON AUTO FAN OFF NO HORIZONTAL SWING RC4 only ON HORIZONTAL SWING ON RC4 only OFF BACK LIGHT OFF RC4 only ON BACK LIGHT ON RC4 only Resetting the remote controller To reset the remo...

Page 18: ...ter Light Filter Lights up when the air filter needs cleaning E Cooling Light Cool Lights up when the F Mode Button is pushed Manual Cool Operation F Operating mode button Cooling Heating operation Us...

Page 19: ...again CLK TERMINALS Located on the PCB Using the CLK terminals the unit can be turned ON and OFF remotely via a time clock remote switch or motion sensor The contacts must be voltage free and shielde...

Page 20: ...on the wall receiver of the ducted units You will hear 3 short beeps and the lighting of the Cool and Heat green and red LED s The unit is now in self diagnosis mode If you do not hear 3 beeps then t...

Page 21: ...cate a problem with the refrigerant charge or another problem with the refrigeration system Outdoor Coil Sensor and Indoor Coil Sensor temperature readings do not change Check the compressor operation...

Page 22: ...thermistor This cable is 5 volts DC 5 Volts DC can be induced easily if it is run with power wires between the indoor and outdoor units When the indoor PCB picks up 5 volts it assumes the outdoor coil...

Page 23: ...0 33069 32179 33907 46 4233 4150 4312 1 31392 30554 32183 47 4074 3995 4150 2 29812 29022 30557 48 3923 3847 3995 3 28322 27577 29025 49 3778 3705 3847 4 26916 26213 27579 50 3639 3570 3705 5 25590 24...

Page 24: ...6 83 45 1 527 2 75 2 3 744 6 74 46 1 487 3 3 695 6 65 47 1 447 4 3 646 6 56 48 1 409 5 3 595 6 47 49 1 371 6 3 544 6 38 50 1 334 2 4 7 3 492 6 29 51 1 298 8 3 443 6 19 52 1 263 9 3 388 6 09 53 1 228 1...

Page 25: ...loor Console OFF OFF ON ON WS053 66 XLM17 24 OFF ON OFF ON WS088 100 XLM30 36 OFF ON ON ON STEP 4 Push the On Off button to advance to the next test Test will start immediately watch carefully TEST 2...

Page 26: ...Timer are ON Fail condition 0 sec Standby is ON 3 sec Standby Operate Timer Filter are ON When the timing reset test is completed after 1 second the next test will start automatically TEST 6 Memory Te...

Page 27: ...as a separate part Part Numbers DS Ducted units 435726 K Cassette Units 243196 SX Floor Console TBA XLM30 36RCA 435729 If the unit beeps at 3 second Approx intervals and no operation On first start up...

Page 28: ...J2 J2 is Cooling Only Reverse Cycle Designation J2 Shorted Cooling Only J2 Opened Reverse Cycle WS WMN Wall Split Red Loops J1 J7 J4 DS EMD Ducted Split Purple Loops J1 J7 J4 J3 J8 UA K ECF Cassette S...

Page 29: ...Stop Low Selected L M H 30o C 35o C 40o C Indoor Coil Temp Indoor Fan Speed Process of Operation Indoor Fan Operation In Heating Mode Page 27...

Page 30: ...on in Cooling mode Indoor fan goes to low speed at 61o C to reduce the unit s capacity therefore reducing the outdoor coil temperature Compressor cuts out at 64o C outdoor coil high temperature protec...

Page 31: ...ncreasing Indoor Coil Temperature Compressor Cuts out at 1o C as Indoor Coil Anti freeze Protection This Condition can be Experience if the Unit is Overcharged or Under Normal Operation of Cooling on...

Page 32: ...Two Types Of Defrost Initiation Static Dynamic Time Or Temp Termination Defrost Interval Time Change to Suit Conditions Process of Operation De Ice Low Outdoor Coil Operation In Heating Mode Page 30...

Page 33: ...below 40o C providing De Ice interval time is complete OCT Outdoor Coil Temp Process of Operation De Ice De Ice Initiation At 12o C or After 10 Mins De Ice Time Interval The time between de ice is alw...

Page 34: ...Splitter Receiver Master Controller 5m Cabl Model Particulars Ducted Units Infrared Receivers Options The Ducted Receiver is not a Room Temp Sensor It s a Signal Receiver only 8m Cables 5m Extension C...

Page 35: ...red See professional web site www airwell com au the pass word or faxed copy is available from tech support on 1800 1800 04 Prompt 4 Multiple Models Multiple Wiring Refer Product Bulletin PB085 Softst...

Page 36: ...793 3688 Bankstown Airport 2200 NSW Newcastle Suite 3 19 Darby St Tel 02 4940 4652 Fax 02 4940 4653 Newcastle 2300 NSW QUEENSLAND Unit 9 123 Muriel Ave Tel 07 3392 8113 Fax 07 3392 8115 Moorooka 4105...

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