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1. SAFETY 

PRECAUTIONS

•  Be sure to read this Installation manual thoroughly before installation.
•  The warnings and precautions indicated in this Installation manual contain important 

information pertaining to your safety. Be sure to observe them.

•  After installing the unit, perform a test run to make sure the unit operates normally. 

Then, explain to the customer how to operate and maintain the unit.

•  Please pass this Installation manual together with the Operating manual to the custom-

er.
Please ask the customer to keep the Operating manual and Installation manual at hand 
for future reference during the moving or repair of the main unit.

 WARNING

This mark indicates procedures which, if improperly per-
formed, might lead to the death or serious injury of the user.

Consult the retail store or professional technicians to install the main unit according to 
the Installation manual.
Improper installation will cause serious accidents such as refrigerant leakage, water 
leakage, electric shock, and 

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 re.

Manufacturer's guarantee will be invalid when instructions in the Installation manual are 
ignored during installation.

For installation purposes, be sure to use the parts supplied by the manufacturer or other 
prescribed parts.
Using non-speci

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 ed parts will cause serious accidents such as falling unit, refrigerant 

leakage, water leakage, electric shock, and 

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 re.

To install a unit that uses the R410A refrigerant, use dedicated tools and piping materi-
als that have been manufactured speci

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 cally for R410A use. 

Because the pressure of the R410A refrigerant is approximately 1.6 times higher than 
the R22, failure to use dedicated piping material or improper installation can cause 
rupture or injury.
It will also cause serious accidents such as refrigerant leakage, water leakage, electric 
shock, and 

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 re.

Do not use this equipment with air or any other unspeci

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 ed refrigerant in the refrigerant 

lines.
Excess pressure can cause a rupture.

Be sure to install the unit as prescribed, so that it can withstand earthquakes and 
typhoons or other strong winds. 
Improper installation can cause the unit to topple or fall, or other accidents.

Ensure that the outdoor unit is securely installed at a place that can withstand the weight 
of the unit.
Improper installation will cause injuries caused by falling unit.

If there is a refrigerant leakage, make sure that it does not exceed the concentration 
limit. 
If a refrigerant leakage exceeds the concentration limit, it can lead to accidents such as 
oxygen starvation.

If a refrigerant leakage occurs during operation, immediately vacate the premises and 
thoroughly ventilate the area. 
If the refrigerant is exposed to 

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 re, it will create a hazardous gas.

Electrical work must be performed in accordance with this Installation manual by a 
person certi

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 ed under the national or regional regulations. Be sure to use a dedicated 

circuit for the unit. 
An insuf

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 cient power supply circuit or improperly performed electrical work can cause 

serious accidents such as electric shock or 

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 re.

For wiring, use the prescribed type of cables, connect them securely, making sure that 
there are no external forces of the cables applied to the terminal connections.
Improperly connected or secured cables can cause serious accidents such as overheat-
ing the terminals, electric shock, or 

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 re.

Securely install the electrical box cover on the unit. 
An improperly installed electrical box cover can cause serious accidents such as electric 
shock or 

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 re through exposure to dust or water.

Do not turn ON the power until all work has been completed. 
Turning ON the power before the work is completed can cause serious accidents such 
as electric shock or 

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 re.

After the installation, make sure there is no refrigerant leakage. 
If the refrigerant leaks into the room and becomes exposed to a source of 

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 re such as a 

fan heater, stove, or burner, it will create a hazardous gas.

Use a wall hole pipe. Otherwise, it may cause a short circuit.

Do not place the outdoor unit near the handrail of the balcony.
Children may climb onto the outdoor unit, lean over the handrail and fall over.

Use only a speci

fi

 ed power cable. Poor connection, poor insulation, and exceeding the 

allowable current will lead to electric shock and 

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 re.

Attach the connecting cables securely to the terminal. Or secure it 

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 rmly with a “wiring 

suppressor”.
Loose connection will lead to malfunction, electric shock, and 

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 re.

Install a breaker (Included with earth leakage circuit breaker) to cut off all AC main cur-
rent at the same time.
If you do not install a breaker, it may cause electric shock and 

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 re.

During installation, make sure that the refrigerant pipe is attached 

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 rmly before you run 

the compressor. 
Do not operate the compressor under the condition of refrigerant piping not attached 
properly with 2-way or 3-way valve open. This may cause abnormal pressure in the 
refrigeration cycle that leads to rupture and even injury.

During the pump-down operation, make sure that the compressor is turned off be-
fore you remove the refrigerant piping. Do not remove the connection pipe while the 
compressor is in operation with 2-way or 3-way valve open. This may cause abnormal 
pressure in the refrigeration cycle that leads to breakage and even injury.

INSTALLATION MANUAL

OUTDOOR UNIT
PART NO. 9380545170

Contents

1. SAFETY 

PRECAUTIONS 

………………………………………………………………… 1

2. ABOUT 

THIS 

PRODUCT 

………………………………………………………………… 2

2.1. Precautions 

for 

using R410A refrigerant  ………………………………………… 2

2.2. Special 

tools 

for 

R410A 

…………………………………………………………… 2

2.3. Accessories 

………………………………………………………………………… 2

2.4. Optional 

parts 

……………………………………………………………………… 3

3. INSTALLATION WORK  …………………………………………………………………… 3

3.1. Selecting 

an 

installation location  ………………………………………………… 3

3.2. Drain 

processing …………………………………………………………………… 3

3.3. Installation dimensions …………………………………………………………… 3
3.4. Transporting the unit  ……………………………………………………………… 4
3.5. Installing the unit …………………………………………………………………… 4

4. SYSTEM 

CONFIGURATION ……………………………………………………………… 5

4.1. System 

con

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 guration  ……………………………………………………………… 5

4.2. Pipe 

selection 

……………………………………………………………………… 5

4.3. Protection of pipes  ………………………………………………………………… 5

5. PIPE 

INSTALLATION 

……………………………………………………………………… 6

5.1. Brazing 

……………………………………………………………………………… 6

5.2. Indoor 

unit 

pipe connections ……………………………………………………… 6

5.3. Opening 

the 

knockout hole ……………………………………………………… 6

5.4. Pipe 

connection 

…………………………………………………………………… 7

6. ELECTRICAL 

WIRING 

…………………………………………………………………… 8

6.1. The 

precautions 

of 

electrical wiring  ……………………………………………… 8

6.2. Knockout hole  ……………………………………………………………………… 8
6.3. Selecting 

power 

supply cable and breaker ……………………………………… 8

6.4. Transmission 

line 

…………………………………………………………………… 9

6.5. Wiring 

method ……………………………………………………………………… 9

6.6. External 

input 

and external output  …………………………………………… 10

7. FIELD 

SETTING 

………………………………………………………………………… 11

7.1. Field 

setting switches …………………………………………………………… 11

7.2. DIP 

switch setting  ……………………………………………………………… 11

7.3. Rotary 

switch setting …………………………………………………………… 12

7.4. Push 

button 

setting 

……………………………………………………………… 12

7.5. Address 

setting 

for 

signal 

ampli

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 ers …………………………………………… 13

7.6. Indoor 

unit 

address setting ……………………………………………………… 14

7.7. Resistance 

measurement 

of 

transmission 

cable 

(Measure with breaker OFF) …………………………………………………… 14

8.  PIPE INSTALLATION II  ………………………………………………………………… 15

8.1. Sealing 

test 

……………………………………………………………………… 15

8.2. Vacuum 

process 

………………………………………………………………… 15

8.3. Additional 

charging 

……………………………………………………………… 15

8.4. Installing 

insulation 

……………………………………………………………… 16

8.5. Filling 

with 

putty 

………………………………………………………………… 16

9. TEST 

RUN ……………………………………………………………………………… 16

9.1. Indoor 

unit 

connection check …………………………………………………… 16

9.2. Test 

run 

…………………………………………………………………………… 17

9.3. Test 

run method ………………………………………………………………… 17

9.4. Checklist 

………………………………………………………………………… 18

10. LED STATUS …………………………………………………………………………… 18

10.1. Normal 

operation codes ………………………………………………………… 18

10.2. Error 

codes ……………………………………………………………………… 18

11. INFORMATION ………………………………………………………………………… 18

9380545170_IM.indb   1

9380545170_IM.indb   1

5/19/2016   2:23:15 PM

5/19/2016   2:23:15 PM

Summary of Contents for AJH040LBLAH

Page 1: ... DIŞ ÜNİTE For authorized service personnel only Nur für autorisiertes Fachpersonal Uniquement réservé aux techniciens agréés Sólo para personal de servicio autorizado A uso esclusivo del personale tecnico autorizzato Μόνο για εξουσιοδοτημένο τεχνικό προσωπικό Apenas para técnicos de assistência autorizados Только для авторизованного обслуживающего персонала Yalnızca yetkili servis personeli için ...

Page 2: ...c shock or fire Securely install the electrical box cover on the unit An improperly installed electrical box cover can cause serious accidents such as electric shock or fire through exposure to dust or water Do not turn ON the power until all work has been completed Turning ON the power before the work is completed can cause serious accidents such as electric shock or fire After the installation m...

Page 3: ...n or water leakage When setting it up near the equipment that generates electromagnetic waves and the equipment that generates the higher harmonics wave be sure to take measures against noise Otherwise it may cause malfunction or failure When energizing to the crankcase heater please turn on the power 12 hours or earlier before operation begins When the energizing time is short it may cause failur...

Page 4: ...e installed more than 1 meter apart you could still receive noise under some signal conditions Keep the length of the piping of the indoor and outdoor units within the allowable range For maintenance purposes do not bury the piping 3 2 Drain processing CAUTION Perform drain work in accordance with this Manual and ensure that the drain water is properly drained If the drain work is not carried out ...

Page 5: ...of the unit Otherwise the suction grilles on the sides of the unit may be deformed Front view Rear view Fig B Handle Handle Suction grille Fig A 3 5 Installing the unit Please install the outdoor unit without slant within 3 degrees Install 4 anchor bolts at the locations indicated with arrows in the figure To reduce vibration do not install the unit directly on the ground Install it on a secure ba...

Page 6: ...n method Outdoor 1 month or more Pinch pipes Less than 1 month Pinch or tape pipes Indoor Pinch or tape pipes Protect the pipes to prevent the entry of moisture and dust Especially pay attention when passing the pipes through a hole or connecting the end of a pipe to the outdoor unit 4 SYSTEM CONFIGURATION 4 1 System configuration CAUTION Always keep to the limit on the total amount of refrigerant...

Page 7: ...ontal line View D View C Horizontal line Vertical line Gas pipe Liquid pipe Outdoor unit side Outdoor unit side H1 0 to 10 mm H2 0 to 10 mm α1 0 to 1 β1 10 to 10 α2 0 to 1 β2 10 to 10 PROHIBITED CAUTION Do not connect a separation tube after a header Leave the distance 0 5 m or more for straight part to branch tube and header Main pipe 0 5 m or more To indoor unit To indoor unit To indoor unit Mai...

Page 8: ...ve any burrs 3 Insert the flare nut always use the flare nut attached to the indoor and outdoor units respectively onto the pipe and perform the flare processing with a flare tool Leakage of refrigerant may result if other flare nuts are used 4 Protect the pipes by pinching them or with tape to prevent dust dirt or water from entering the pipes L Check if L is flared uniformly and is not cracked o...

Page 9: ...breaker is too high the amperage at which the breaker cuts out may decrease Use a breaker Included with earth leakage circuit breaker that is capable of handling high frequencies Because the outdoor unit is inverter controlled a high frequency earth leakage circuit breaker is necessary to prevent a malfunction of the breaker itself When the electrical switchboard is installed outdoors place it und...

Page 10: ...g 2 NOTE Do not use loop wiring This may lead to parts damage and erroneous operation Outdoor unit Indoor unit Signal Amplifier System Controller Touch Panel Controller Transmission line Terminal resistor Terminal resistor NS 1 NS 2 F H L G K J E 6 4 3 Enabling Disabling automatic address setting You can enable disable automatic address setting for the indoor unit and the signal ampli fier To enab...

Page 11: ...rminal Sleeve Screw with special washer Ring terminal Cable Shielding the transmission cable Connect both ends of the shielded wire of the transmission cable to the earth ground terminal of the equipment or to the earth ground screw near the terminal Be sure to use one side of a twisted pair cable when using transmission cable with 2 sets of twisted pair cables Wind with insulation tape to prevent...

Page 12: ... This is the output signal for base heater Output signal ON when the outdoor temperature goes down below 2 C and signal OFF at the outdoor temperature 4 C Voltage power supply input voltage cable 0 82 mm2 18AWG P C B Base heater 9 CN115 Black 8 8 Connect to pin 1 and pin 3 No connection pin 2 and pin 4 9 The allowable current is 1 A or less 7 FIELD SETTING CAUTION Discharge the static electricity ...

Page 13: ...efrigerant circuit address Rotary Switch Setting Setting Setting range Type of switch REF AD 10 1 Refrigerant circuit address 0 99 Setting example 63 0 0 0 1 0 1 2 0 2 REF AD 10 REF AD 1 Rotary Switch REF AD 1 Factory setting 0 Rotary Switch REF AD 10 Factory setting 0 98 9 8 99 9 9 7 4 Push button setting Various functions can be set Set when necessary Perform settings after all indoor units have...

Page 14: ...s Last 2 digits When F3 to F9 are displayed continue to press the SELECT button until F2 is displayed 2 Setting the first 2 digits 3 Setting the last 2 digits Continue to press the SELECT button until the desired number appears at the last 2 digits Every press of the SELECT button will change the setting number for the first 2 digits Continue to press the SELECT button until the desired number app...

Page 15: ...e 7 segment display When ERROR is displayed inspect the units Use the MODE EXIT SELECT and ENTER buttons on the outdoor unit PC board to configure settings according to the procedures below 1 Function setting The display when the main power is turned on When F4 to F9 are displayed continue to press the SELECT button until F3 is displayed Press the SELECT button until 11 is displayed Press the ENTE...

Page 16: ...uation procedure 1 Remove the blank caps of the gas pipe and liquid pipe and check that the valves are closed 2 Remove the charging port cap 3 Connect a vacuum pump and a pressure gauge to a charging hose and connect it to the charging port 4 Activate the vacuum pump and vacuum the indoor unit and connection piping until the pressure gauge becomes 100 7 kPa 755mm Hg Evacuate from both the gas pipe...

Page 17: ... has condensed in the 3 way valve of the outdoor unit could travel to the indoor unit Therefore use putty in the space between the pipe and the insulation to prevent the entry of water to the indoor units Fig A Putty Insulation 9 TEST RUN 9 1 Indoor unit connection check Normal operation will not be possible without performing the Indoor unit connection check 9 1 1 Things to confirm before startin...

Page 18: ...he EN TER button for more than 3 seconds 2 When errors other than the address of the overlap indoor unit exist press SE LECT button to switch to the next error If error occurs it will display Ad address number 9 2 Test run Before the test operation check the following items 1 Is there a gas leakage At pipe connections flange connections and brazed areas 2 Is the system charged with the specified v...

Page 19: ...r E 8 3 2 Outdoor unit liquid pipe temp thermistor 2 error E 8 4 1 Outdoor unit current sensor 1 error permanent stop E 8 6 1 Outdoor unit discharge pressure sensor error E 8 6 3 Outdoor unit suction pressure sensor error E 8 6 4 Outdoor unit high pressure switch 1 error Outdoor unit actuator error E 9 3 1 Outdoor unit inverter compressor start up error E 9 4 1 Outdoor unit trip detection E 9 5 5 ...

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