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PB-1000 PANEL BEATER

TM

 PRODUCT MANUAL

PAGE 20

X. REACTIVITY DATA

Stability:

 Stable X  Unstable ___

This product is stable under normal conditions at ambient temperature.

Conditions To Avoid: 

Prolonged overcharge; sources of ignition

Incompatibility:

 (Materials to avoid)

Sulfuric Acid: Contact with combustibles and organic materials may cause fire and explosion. Also reacts violently with strong reducing agents, metals, sulfur trioxide gas, 

strong oxidizers and water. Contact with metals may produce toxic sulfur dioxide fumes and may release flammable hydrogen gas.

Lead Compounds: Avoid contact with strong acids, bases, halides, halogenates, potassium nitrate, permanganate, peroxides, nascent hydrogen and reducing agents.

Hazardous Decomposition Products:

Sulfuric Acid: Sulfur trioxide, carbon monoxide, sulfuric acid mist, sulfur dioxide, and hydrogen sulfide.

Lead Compounds: High temperatures likely to produce toxic metal fume, vapor, or dust; contact with strong acid or base or presence of nascent hydrogen may generate 

highly toxic arsine gas.

Hazardous Polymerization:

Will not occur

XI. TOXICOLOGICAL INFORMATION

Routes of Entry:

Sulfuric Acid: Harmful by all routes of entry.

Lead Compounds: Hazardous exposure can occur only when product is heated, oxidized or otherwise processed or damaged to create dust, vapor or fume. The presence of nascent hydrogen 

may generate highly toxic arsine gas.

Inhalation:

Sulfuric Acid: Breathing of sulfuric acid vapors or mists may cause severe respiratory irritation.

Lead Compounds: Inhalation of lead dust or fumes may cause irritation of upper respiratory tract and lungs.

Ingestion:

Sulfuric Acid: May cause severe irritation of mouth, throat, esophagus and stomach.

Lead Compounds: Acute ingestion may cause abdominal pain, nausea, vomiting, diarrhea and severe cramping. This may lead rapidly to systemic toxicity and must be treated by a physician.

Skin Contact:

Sulfuric Acid: Severe irritation, burns and ulceration.

Lead Compounds: Not absorbed through the skin.

Eye Contact:

Sulfuric Acid: Severe irritation , burns, cornea damage, and blindness.

Lead Components: May cause eye irritation.

Effects of Overexposure - Acute:

Sulfuric Acid: Severe skin irritation, damage to cornea, upper respiratory irritation. 

Lead Compounds: Symptoms of toxicity include headache, fatigue, abdominal pain, loss of appetite, muscle aches and weakness, sleep disturbances and irritability.

Effects of Overexposure - Chronic:

Sulfuric Acid: Possible erosion of tooth enamel, inflammation of nose, throat and bronchial tubes.

Lead Compounds: Anemia; neuropathy, particularly of the motor nerves, with wrist drop; kidney damage; reproductive changes in males and females. Repeated exposure to lead and lead 

compounds in the workplace may result in nervous system toxicity. Some toxicologists report abnormal conduction velocities in persons with blood lead levels of 50mcg/100 ml or higher. 

Heavy lead exposure may result in central nervous system damage, encephalopathy and damage to the blood-forming (hematopoietic) tissues.

Carcinogenicity:

Sulfuric Acid: The International Agency for Research on Cancer (IARC) has classified “strong inorganic acid mist containing sulfuric acid” as a Group 1 carcinogen, a substance that is carcinogen-

ic to humans. This classification does not apply to liquid forms of sulfuric acid or sulfuric acid solutions contained within a battery. Inorganic acid mist (sulfuric acid mist) is not generated under 

normal use of this product. Misuse of the product, such as overcharging, may result in the generation of sulfuric acid mist.

Lead Compounds: Lead is listed as a Group 2A carcinogen, likely in animals at extreme doses. Per the guidance found in OSHA 29 CFR 1910.1200 

Appendix F, this is approximately equivalent to GHS Category 1B. Proof of carcinogenicity in humans is lacking at present.

Medical Conditions Generally Aggravated by Exposure:

Overexposure to sulfuric acid mist may cause lung damage and aggravate pulmonary conditions. Contact of sulfuric acid with skin may aggravate diseases such as eczema and contact derma-

titis. Lead and its compounds can aggravate some forms of kidney, liver and neurologic diseases. 

Inhalation LD50: 

Electrolyte: LC50 rat: 375 mg/m3; LC50: guinea pig: 510 mg/m3

Elemental Lead: Acute Toxicity Point Estimate = 4500 ppmV (based on lead bullion)

Oral LD50: 

Electrolyte: rat: 2140 mg/kg

Elemental lead: Acute Toxicity Estimate (ATE) = 500 mg/kg body weight (based on lead bullion)

Additional Health Data:

All heavy metals, including the hazardous ingredients in this product, are taken into the body primarily by inhalation and ingestion. 

Most inhalation problems can be avoided by adequate precautions such as ventilation and respiratory protection covered in Section 8.

Follow good personal hygiene to avoid inhalation and ingestion: wash hands, face, neck and arms thoroughly before eating, smoking or leaving the worksite. Keep contaminated clothing 

out of non-contaminated areas, or wear cover clothing when in such areas. Restrict the use and presence of food, tobacco and cosmetics to non-contaminated areas. Work clothes and work 

equipment used in contaminated areas must remain in designated areas and never taken home or laundered with personal non-contaminated clothing. This product is intended for industrial 

use only and should be isolated from children and their environment.

The 19th Amendment to EC Directive 67/548/EEC classified lead compounds, but not lead in metal form, as possibly toxic to reproduction.

Risk phrase 61: May cause harm to the unborn child, applies to lead compounds, especially soluble forms.

SAFETY DATA SHEET

Summary of Contents for PANEL BEATER PB-1000

Page 1: ...ness ai mfg com Website www ai mfg com 1419 N Thierman Road Spokane Valley WA 99212 Tel 800 644 2730 509 244 2730 Fax 509 244 2721 PANEL BEATER TM DENT PULLING MACHINE Operating Instructions Warranty...

Page 2: ...d Warranty Safety Data Sheet 3 3 3 4 5 7 7 8 8 9 9 9 9 10 10 11 11 11 12 12 12 12 13 14 15 16 17 THANK YOU for purchasing an American Innovative Manufacturing Panel Beater TM AIM designs and manufactu...

Page 3: ...need your model and serial number found on the back the unit Model PB 1000 Model PB 1100 Shipped from the factory without Battery Serial Number Purchase Date COMPONENTS Your AIM PANEL BEATER Dent Pull...

Page 4: ...o not touch the copper connectors or electrodes during or immediately after use these components will be HOT WARNING Make sure to use proper PPE when operating Sparks and debris might injure the eyes...

Page 5: ...DES PACK OF 5 PB 113 COPPER SHRINK TOOL CONTROL HANDLE SA 140 WAVE WIRE TIP PB 201 ELECTRODE HOLDER PB 244 SLIDE HAMMER PB 207 PULLER BAR If the item you are looking for is not listed above Visit our...

Page 6: ...WITCH PB 226 Push Button PB 200 CONTROL HANDLE SA 133 1LB WAVE WIRE PB 205 MAGNET ASSEMBLY SA 131 6 FINGER T HANDLE CLAW SHEET 2 OF 2 PARTS LIST PANEL BEATER TM If the item you are looking for is not...

Page 7: ...nsing of battery status and health Multiple charging modes automatically started by sensing battery status Different Charging Modes for Charge maintenance float Extremely low battery Desulfation cycle...

Page 8: ...charged before use INDICATOR LIGHT There is an indicator light displayed on the front panel of the machine SOLID green light indicates the battery is fully charged YELLOW light indicates the battery...

Page 9: ...terTM is designed for 110 120 volt 60 Hz power sources The power requirement for your machine is indicated on the back of your machine NOTE If battery is below 12 5 volts it must be recharged This mac...

Page 10: ...Tighten the nut against the electrode holder to pre vent loosening AIM CONTROL HANDLE The key component of your AIM Dent Puller is the Control Handle In operating the machine you will weld the electr...

Page 11: ...cessary When shrinking Set the timer to the desired setting start with a moderate setting 2 4 Hold the shrinking tip against the panel and depress and hold the control button Do not remove the shrink...

Page 12: ...advanced electronic features designed to prevent over charging the battery and extending battery life The AIM Battery Charger can be operated at the same time the Panel Beater dent pulling machine is...

Page 13: ...as needed 4 STICK Firmly push the electrode tip against the spot to be pulled and push the thumb switch on the electrode handle until it sticks Release after 1 2 seconds 5 PULL Pull straight out firm...

Page 14: ...ARGER 2 YEAR INSPECT BATTERY TERMINAL CONNECTIONS CLEAN IF NEEDED HELPFUL HINTS Not keeping your battery fully charged after use will decrease the life of your battery When dent pulling or shrinking t...

Page 15: ...perating See CHARGING THE UNIT Does grounding need to be placed in a different location Is paint removed from surface Is the electrode touching the metal Check battery with load tester for adequate co...

Page 16: ...he exclusive remedies shall be at AIM s option 1 Repair 2 Replacement 3 The reasonable cost of repair or replacement by an authorized AIM service representative where authorized in writing by AIM in a...

Page 17: ...ng to eyes respiratorysystem and skin Maydamagefertilityortheunbornchild ifingested orinhaled Avoid breathing dust fume gas mist vapors spray Maycausecancerifingested orinhaled Useonlyoutdoors orinawe...

Page 18: ...USE Spill or Leak Procedures Stop flow of material contain absorb small spills with dry sand earth and vermiculite Do not use combustible materials If possible carefully neutralize spilled electro lyt...

Page 19: ...e and face protection when filling charging or handling batteries Do not allow metallic materials to simultaneously contact both the positive and negative terminals of the batteries Charge the batteri...

Page 20: ...ad compounds in the workplace may result in nervous system toxicity Some toxicologists report abnormal conduction velocities in persons with blood lead levels of 50mcg 100 ml or higher Heavy lead expo...

Page 21: ...73 159 f and 49 CFR 173 159a of the U S Department of Transportation s HMR Battery and outer package must be marked NONSPILLABLE or NONSPILLABLE BATTERY Battery terminals must be protected against sho...

Page 22: ...Sulfuric Acid Electrolyte Sulfuric Acid Water 7664 93 9 15 20 Tin 7440 31 5 0 1 0 2 See 40 CFR Part 370 for more details If you distribute this product to other manufacturers in SIC Codes 20 through 3...

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