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PB-1000 PANEL BEATER

TM

 PRODUCT MANUAL

PAGE 7

CHARGING

INFORMATION

BATTERY CHARGE INDICATOR LIGHT. 

P

lease read the following information about the internal charger and indicator light system installed in Panel 

Beater

TM

 Dent Pullers produced 

after December 1, 2017.

The charger installed after 

12/1/2017

 is a robust and sophisticated 10-Amp electronic charging system 

that offers:
•  Compliance with new/current regulations for this type of hardware
•  Sealed unit for safety and longevity
•  Sealed for moisture resistance.
•  Sensing of battery status and health
•  Multiple charging modes automatically started by sensing battery status
•  Different Charging Modes for:

•  Charge maintenance/float
•  Extremely low battery
•  Desulfation cycle
•  Battery type (AGM, FLA, etc.)
•  Other parameters

The charge indicator light on the front of the Panel Beater is a general indicator of battery charge status.

•  Because of the sensitivity of the Indicator Light and the multiple charger modes, the indicator 

light may not switch to green at full charge in every situation. The lack of a green indication 
does not mean the system is not working properly.

•  The charger will reset to other modes that will go to green, with a reconnect to the power 

supply and/or during normal use.

Summary of Contents for PANEL BEATER PB-1000

Page 1: ...ness ai mfg com Website www ai mfg com 1419 N Thierman Road Spokane Valley WA 99212 Tel 800 644 2730 509 244 2730 Fax 509 244 2721 PANEL BEATER TM DENT PULLING MACHINE Operating Instructions Warranty...

Page 2: ...d Warranty Safety Data Sheet 3 3 3 4 5 7 7 8 8 9 9 9 9 10 10 11 11 11 12 12 12 12 13 14 15 16 17 THANK YOU for purchasing an American Innovative Manufacturing Panel Beater TM AIM designs and manufactu...

Page 3: ...need your model and serial number found on the back the unit Model PB 1000 Model PB 1100 Shipped from the factory without Battery Serial Number Purchase Date COMPONENTS Your AIM PANEL BEATER Dent Pull...

Page 4: ...o not touch the copper connectors or electrodes during or immediately after use these components will be HOT WARNING Make sure to use proper PPE when operating Sparks and debris might injure the eyes...

Page 5: ...DES PACK OF 5 PB 113 COPPER SHRINK TOOL CONTROL HANDLE SA 140 WAVE WIRE TIP PB 201 ELECTRODE HOLDER PB 244 SLIDE HAMMER PB 207 PULLER BAR If the item you are looking for is not listed above Visit our...

Page 6: ...WITCH PB 226 Push Button PB 200 CONTROL HANDLE SA 133 1LB WAVE WIRE PB 205 MAGNET ASSEMBLY SA 131 6 FINGER T HANDLE CLAW SHEET 2 OF 2 PARTS LIST PANEL BEATER TM If the item you are looking for is not...

Page 7: ...nsing of battery status and health Multiple charging modes automatically started by sensing battery status Different Charging Modes for Charge maintenance float Extremely low battery Desulfation cycle...

Page 8: ...charged before use INDICATOR LIGHT There is an indicator light displayed on the front panel of the machine SOLID green light indicates the battery is fully charged YELLOW light indicates the battery...

Page 9: ...terTM is designed for 110 120 volt 60 Hz power sources The power requirement for your machine is indicated on the back of your machine NOTE If battery is below 12 5 volts it must be recharged This mac...

Page 10: ...Tighten the nut against the electrode holder to pre vent loosening AIM CONTROL HANDLE The key component of your AIM Dent Puller is the Control Handle In operating the machine you will weld the electr...

Page 11: ...cessary When shrinking Set the timer to the desired setting start with a moderate setting 2 4 Hold the shrinking tip against the panel and depress and hold the control button Do not remove the shrink...

Page 12: ...advanced electronic features designed to prevent over charging the battery and extending battery life The AIM Battery Charger can be operated at the same time the Panel Beater dent pulling machine is...

Page 13: ...as needed 4 STICK Firmly push the electrode tip against the spot to be pulled and push the thumb switch on the electrode handle until it sticks Release after 1 2 seconds 5 PULL Pull straight out firm...

Page 14: ...ARGER 2 YEAR INSPECT BATTERY TERMINAL CONNECTIONS CLEAN IF NEEDED HELPFUL HINTS Not keeping your battery fully charged after use will decrease the life of your battery When dent pulling or shrinking t...

Page 15: ...perating See CHARGING THE UNIT Does grounding need to be placed in a different location Is paint removed from surface Is the electrode touching the metal Check battery with load tester for adequate co...

Page 16: ...he exclusive remedies shall be at AIM s option 1 Repair 2 Replacement 3 The reasonable cost of repair or replacement by an authorized AIM service representative where authorized in writing by AIM in a...

Page 17: ...ng to eyes respiratorysystem and skin Maydamagefertilityortheunbornchild ifingested orinhaled Avoid breathing dust fume gas mist vapors spray Maycausecancerifingested orinhaled Useonlyoutdoors orinawe...

Page 18: ...USE Spill or Leak Procedures Stop flow of material contain absorb small spills with dry sand earth and vermiculite Do not use combustible materials If possible carefully neutralize spilled electro lyt...

Page 19: ...e and face protection when filling charging or handling batteries Do not allow metallic materials to simultaneously contact both the positive and negative terminals of the batteries Charge the batteri...

Page 20: ...ad compounds in the workplace may result in nervous system toxicity Some toxicologists report abnormal conduction velocities in persons with blood lead levels of 50mcg 100 ml or higher Heavy lead expo...

Page 21: ...73 159 f and 49 CFR 173 159a of the U S Department of Transportation s HMR Battery and outer package must be marked NONSPILLABLE or NONSPILLABLE BATTERY Battery terminals must be protected against sho...

Page 22: ...Sulfuric Acid Electrolyte Sulfuric Acid Water 7664 93 9 15 20 Tin 7440 31 5 0 1 0 2 See 40 CFR Part 370 for more details If you distribute this product to other manufacturers in SIC Codes 20 through 3...

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