AGRU SP 315-S User Manual Download

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User’s Manual

Infrared Welding Machine

SP 315-S

P.O. Box 1108 • 655 Andover St.,Lawrence, MA 01843 •

Tel: (800) 343-3618, (781) 321-5409

Fax: 800-787-6861• Website: www.asahi-america.com • Email: [email protected]

Summary of Contents for SP 315-S

Page 1: ...User s Manual Infrared Welding Machine SP 315 S P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi america com Email asahi asahi america com...

Page 2: ......

Page 3: ...Data of the Welding 15 4 5 De nition of Key Welding Data for Additional Materials 16 4 6 Welding Process 17 4 6 1 Facing the Pipe Butts 17 4 6 2 Checking Pipe Alignment 19 4 6 3 Pre heating the Pipe B...

Page 4: ...ly with a power supply line equipped with a protective grounding conductor as a power supply without this safety element may cause severe machine damage If the machine is operated through a power supp...

Page 5: ...ual The machine has been developed and checked with respect to welding AGRU materials For welding other makes no experiential data are avail able and or no liability or warranty can be assumed for the...

Page 6: ...lement guard Caution Danger of Bruises and Injury Do not remain in the danger zone while the machine opens or closes and be sure not to have your hands between the moving and the fixed parts of the ma...

Page 7: ...h the transport locks at all times When installing the machine remove the transport locks before applying power to the machine 2 5 Warranty Warranty claims may be raised only if the conditions for war...

Page 8: ...g parameters it calculates the applicable forces and temperatures and controls the welding process automatically All welding and traceability data are entered either directly on a touch screen panel o...

Page 9: ...ror messages Notes Navigation Bar with User Interface Buttons Door of Equipment and Storage Cabinet Reducers Accessories Transport Lock Blocking Heating Element Movement Runner Blocks of Movable Carri...

Page 10: ...7 x 3 6 1045 x 1580 x 1310 mm 3 5 x 5 2 x 4 3 1 2 approx 1100 kg 268 mm 10 1 2 Important The power supply connection is designed as a 3 phase plus earth ground connection No neutral conductor is need...

Page 11: ...e phase inverter in the plug can be used Two of its contact pins are placed on a grey turning disk A flathead scredriver can be used to turn this disk thereby inverting the positions of the two pins w...

Page 12: ...areas in the workshop especially to those in which combustible materials are used in order for the heating element temperature of up to 500 C 930 F not to be hazardous Depending on the piece that is g...

Page 13: ...which can be re used for the next welding operation by simply touching the Ok button If traceability data are not the same as for the last joint change the data that are dif ferent by touching the ap...

Page 14: ...le to use it again by entering a valid welder identification code Menu Closing in the movable carriage of the machine toward the center closing the machine Ok Moving the movable carriage apart toward...

Page 15: ...u In a sub menu it is possible to delete all welding reports currently in memory To access this sub menu the so called selection code is required see at the beginning of this sub section the reports w...

Page 16: ...ion 4 3 has an option Additional Materials which allows defining the key data the machine should use when welding pipes of a material that is not currently available in the machine If no additional op...

Page 17: ...al from joining force to plate temperature are deleted along with the appropriate wall thickness or SDR If this wall thickness or SDR is the only one left for the pipe diameter in question then the di...

Page 18: ...the screen determine the facing road clamp in the pipes and have the machine move the facing tool to Position 2 the facing position Remem ber that every action that makes the carriage close in or pull...

Page 19: ...e heating mirror or the facing tool 4 6 3 Pre heating the Pipe Butts and Inserting the Heating Element When pipe alignment was checked the machine tells the welder first to reposition the facing tool...

Page 20: ...y The heating mirror is removed from in between the pipes and the carriages close in again both actions occur automatically The welding progress diagram on the touch screen indicates in which phase th...

Page 21: ...on the touchscreen Code Error Error while reading data from a bar code b System Clock Error The internal clock of the machine is defective re set the clock in the configuration menu Transport Lock Th...

Page 22: ...ports When a data communication cable is con nected while the standard data screen see Display 5 is showing the machine displays the print menu According to the selection made on this menu data will b...

Page 23: ...longer you touch them the faster the bar scrolls through the list To display the welding and traceability data of the selected report touch the Select button after having selected it in the list This...

Page 24: ...r the heating element to heat up automatically you touch the Enabled Disabled button and additionally the Last Welding button the automatic heating feature is enabled and one more welding can be perfo...

Page 25: ...ined staff Damage due to inadequate improper or lack of lubrication are not eligible for warranty Lubricant and lubricant gun which both are fully matched to the lubrica tion the machine needs can be...

Page 26: ...44 Central 800 442 7244 West 800 282 7244 Fax 800 787 6861 www asahi america com asahi asahi america com P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 We...