Agrison 110HP ULTRA Operation Manual Download

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Maintenance Instructions

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4.2 Technical maintenance operation

4.2.1 Tractor maintenance

Table 4-1 Tractor Maintenance

No.

Maintenance part

Operation content

Number of

points

Maintenance

period

Engine oil sump

Inspect liquid level

Per shift

Oil bath type air cleaner

Inspect oil level

Per shift

Battery

Inspect oil level

Per shift

Hydraulic steering tank

Inspect oil level

Per shift

Radiator (water tank)

Inspect oil level

Per shift

Water pump shaft of engine

Inject grease

Per shift

Oil injection pump

Inspect oil level

Per shift

Main clutch

Adjust free travel

Per shift

Auxiliary clutch

Adjust free travel

Per shift

Fan belt

Inspect tightness

Every job 50h

Steering cylinder

Inject grease

Every job 50h

Master pin bushing of front shaft

Inject grease

Every job 50h

Pendulum shaft of front axle with 4WD

Inject grease

Every job 50h

Central pendulum pin bushing of front shaft

Inject grease

Every job 50h

Rotary mounted oil filter

Replace filter

Every job 200h

Hydraulic oil suction filter of lifter

Clean or replace filter element

Every job 200h

Oil injection pump

Replace lubricating oil

Every job 200h

Engine oil sump

Replace lubricating oil

Every job 200h

Oil basin of oil bath type air cleaner

Maintain and clean oil basin

Every job 200h

Transmission system and lifter

Inspect oil level

Every job 400h

Breather filter element

Clean filter element

Every job 100h

Main drive of front drive axle

Inspect oil level

Every job 400h

Oil cup of master pin of front drive axle

Inject grease

Every job 400h

Final drive of front driving axle

Inspect oil level

Every job 400h

Hydraulic steering tank

Replace lubricating oil

Every job 800h

Fuel tank

Clean and maintain fuel tank

Every job 800h

Engine inlet and outlet valves

Adjust valve clearance

Every job 800h

Oil injection pump

Adjust injection pressure

Every job 800h

Transmission system and lifter

Replace lubricating oil

Every job 800h

Engine cooling system

Clean and maintain it

Every job 1600h

Main drive of front drive axle

Replace lubricating oil

Every job 1600h

Final drive of front drive axle

Replace lubricating oil

Every job 1600h

Summary of Contents for 110HP ULTRA

Page 1: ...Operation Manual 110HP 130HP ULTRATRACTOR IMPORT ANT You must ensure all operators of this machine read and understand these instructions and any additional instructions provided prior to operation ...

Page 2: ... of Engine Time of acquisition Place of purchase and contact User name Manufacturer s Name Manufacturer s Address Manufacturer s Phone Note 1 Please users fill out the above form carefully at time of purchasing 2 The number in the table shall be completely written including letters 1104 1204 1254 1304 Wheeled Tractors Operation Specification Number BF SM E 01 1 ...

Page 3: ...l condition there are diversified purposes parameters matching agricultural implements and operation efficiency recommended in this operation specification accordingly Please users make a choice according to practical conditions 5 The tractor can be only manipulated maintained and repaired by persons familiar with characteristics of tractor and relevant safe operation knowledge 6 Drivers must have...

Page 4: ...ors is characterized by compact structure convenience manipulation flexible steering great tractive force wide application and maintenance and repair convenience etc if fitted with appropriate agricultural implements the tractors will be able to conduct plowing harrowing sowing and harvesting operations etc fitted with a trailer they can be used for agricultural transportation trailer and tractor ...

Page 5: ...7 2 8 Using of Front Drive Axle 18 2 9 Braking of the Tractor 19 2 10 Stopping of Tractor Stop and Flameout of Engine 19 2 11 Adjusting of Tread 20 2 12 Using Dismounting and Mounting of Tyre 21 2 13 Using of Balance Weight 23 2 14 Adjustment of the Driver s Seat 23 2 15 Covering panels of the Tractor 24 2 16 Using of the working device of the tractor 24 2 17 Running in of tractor 30 2 18 Frequent...

Page 6: ... tractor 59 5 3 Service during the period of sealing and storing tractor 60 5 4 Unsealing tractor 60 6 Delivery Acceptance and Transportation 62 6 1 Delivery and acceptance 62 6 2 Transportation 62 7 Technical Specification 63 7 1 Producing Standard 63 7 2 Product Sign location 63 7 3 Product Specification 64 8 Disassembly Disposal 76 9 Warranty Items 77 9 1 Basis of Warranty 77 9 2 Situations bey...

Page 7: ...Contents ...

Page 8: ...fore getting familiar with the operation the operators who operate the machine for the first time shall make the machine run at a low speed Clothing appropriate for driver When operation the driver shall wear suitable and close fitting work clothes and shall not baggy coat and shirt or wear a tie Oil use 1 The fuel is inflammable so smoking and fire shall be prohibited when use 2 Before oil is fil...

Page 9: ...ement trailer and whistling sound shall be made for warning so as to prevent accident and risk caused by sudden start of the tractor 3 Do not start and operate the tractor by leaving the driver s seat When the tractor is started it shall be ensured that the gear shift levers are at the neutral position the power take off operating handle and the front drive operating handle are at the separation s...

Page 10: ...r risk 11 Pay attention to traffic signs when driving the tractor on road and the traffic rules shall be well complied with so as to prevent turnover risk 12 When transfer the traffic rules shall be well complied with and the distance between two vehicles shall be 60m at least so as to prevent accident and risk crash 13 The road bed near trench hole and dike is vulnerable and the weight of the tra...

Page 11: ...ion positions such as the fixing nut of front and rear drive wheel connecting nut of steering rod tight nut of steering wheel etc shall be inspected frequently and they shall be screwed down in time in case of any looseness so as to prevent accident and risk 2 Power take off shaft safety cover shall be installed during the running of the power take off shaft of the tractor and personnel shall not ...

Page 12: ... driven agricultural implement shall be inspected When farming the included angle between the power take off shaft and the cardan joint drive shaft shall be no larger than 15 when the hydraulic control is normal after the agricultural implement is lifted when turning the included angle between the power take off shaft the output shaft of agricultural implement and drive shaft shall be no larger th...

Page 13: ...be careful to unscrew the radiator cover After several minutes idle running make the radiator cover unscrewed to the first stage position after the engine is stopped and cools and screw it out after the pressured is released When repair of electrical parts 1 Make the switch key of the electric lock drawn out 2 Electrical repair only can be performed after the earth wire is disconnected with storag...

Page 14: ...afety warning signs also shall be replaced when the parts are replaced 4 The contents of safety warning signs involve personal safety so they shall be well implemented Meaning It is forbidden to sit at the non passenger position of the tractor or falling accident may occur Application position Middle position of left and right fender boards Figure1 1 Safety warning signs Meaning Certain distance s...

Page 15: ...g signs Meaning Before the tractor is repaired maintained and adjusted stop the engine and draw out the key according to the requirements of the user manual Application position Right side of instrumentation console Figure1 4 Safety warning signs Meaning The driver must start the engine while sitting on the driver s seat Application position Right side of instrumentation console Figure1 5 Safety w...

Page 16: ...console Figure1 6 Safety warning signs Meaning Lock up sign of differential lock Application position Inside of right fender board Figure1 8 Safety warning signs Meaning 1 It should be far from power when PTO works 2 It should be stop controlling when PTO shaft connect agricultural implements Application position Near the PTO shaft 图 1 8 Safety warning signs ...

Page 17: ... 11 Safety warning signs Meaning Make sure the power source separate with battery When repairing electric parts Driver mustn t press braking pedal and clutch pedal when tractors driving Application position Foreside of right fender board Figure1 12 Safety warning signs Meaning Mustn t near fire to protect make a fire disaster Application position Foreside of right fender board Figure1 13 Safety wa...

Page 18: ...ifters 2 Three point suspension device is only used for its matching agricultural implements Application position Rear side of left fender board Figure1 15 Safety warning signs Meaning 1 It should far from lifter region when controlling hydraulic lifters 2 Three point suspension device is only used for its matching agricultural implements Application position Foreside of left fender board Figure1 ...

Page 19: ...Safety Notes 12 ...

Page 20: ...stem diesel oil and diesel engine oil must go through at least 48h sedimentation before it is put into service 2 It is forbidden to mix oil of different grades and from different manufactures 3 In winter the tractor with heating system or air conditioning system must use antifreeze 10 2 Tightening torque table of main bolts and nuts Table 10 2 Tightening torque table of main bolts and nuts Connect...

Page 21: ...s M18 1 5 300 330 Connecting bolts between front rear swing pin bracket and front bracket M18 1 5 182 245 392 Connecting bolts between power adjusting seat and rear axle housing M12 1 5 90 110 Connecting bolts and nuts between lift housing and rear axle housing M12 1 5 90 110 Note main bolts and nuts of tractor must be tightened with torque wrench 10 3 Implements and accessories for wheel tractor ...

Page 22: ...14 16cm Straw returning machine Straw shredding returning machine 4JH 180 Working width 1 8m 2 0m Stubble height 2 8cm 4JHY 1 8 2 0 4JH 1 8 2 0 Trailer Agricultural trailer 7C 7 Load capacity 7t Agricultural side tipping trailer 7C 7 Warning 1 Before buying agricultural machinery select initially the types of matching agricultural implements in reference to the list according to operational condit...

Page 23: ...ing it will bring adverse effect on the unit 3 Please users determine operating speed and working width etc according to local operational conditions for fear of influence on operation efficiency and service performance of machinery ...

Page 24: ...middle position of the tractor and the front back left and right side of the driver 1 Power take off operating handle left rear side of driver 2 Front drive operating handle left front side of driver 3 Clutch pedal front face and left side of driver 4 Flameout wire handle front face and left side of driver 5 Left and right brake pedal front face and right side of driver 6 Foot throttle operating h...

Page 25: ... operating handle placed at the at the neutral position and make the lifter handle placed at drop position The hand throttle shall be at half open status half throttle position Pull the flameout stay wire locking device let the flameout stay wire relax at this time the oil injection pump in a position of oil supply For the new tractor the tractor given heavy repair or the tractor that has not been...

Page 26: ...tion to connect the circuit then make the key rotated to ST position to start the engine after the engine is started loosen your grip immediately to let the key automatically rebound to ON position If there is safe start switch then the main clutch pedal shall be treaded firstly and then rotate the key to start the engine Start under low temperature below 5 In cold winter before the engine is star...

Page 27: ...read the clutch pedal and then make the gear shift lever of gear box placed at the needed stage Push the locating detent rocker arm downwards and loosen the parking brake Whistling sound shall be made and observe whether there is barrier around Gradually increase the revolution speed of engine and slowly loosen the clutch pedal to make the tractor start smoothly After the tractor starts moving qui...

Page 28: ...high speed making a sharp turn by adopting unilateral braking is unallowable When the front wheel make a wide turn if there is squeak when the safety valve works the steering wheel shall be withdrawn a little so as to avoid the damage caused by long time overload of hydraulic steering system and steering failure accident 2 When making a turn or head back during field work the working parts of agri...

Page 29: ...ge small throttle work can be selected to save fuel The basic gear stage for field work Low stage 4 medium stage 1 2 and 3 for plough low stage 1 2 and 3 for rotary tillage Low stage 4 medium stage 2 and low stage 3 for harrowing When the diesel engine is deep voiced and has speed drop and black smoke during operation it shall be changed over to low stage 1 and small throttle so as to prevent trac...

Page 30: ...ating the front drive axle the following operation procedures shall be followed 2 8 1 Hanging of the Front Drive Axle Step on the main clutch pedal hang the position of the gear box well and then loose the clutch pedal slowly wait for the slighting moving of the tractor and timely pull the front drive axle operation handle upward so as to change two wheel drive to four wheel drive 2 8 2 Disconnect...

Page 31: ...ot if the oil level of the oil tank is too low or there is oil leakage generated at the brake piping you shall timely find out the reason repair it otherwise major incident like brake failure will be raised 2 When the tractor is running on road you must interlock the left brake pedal and the right brake pedal together so as to prevent off tracking and even overturning of the tractor when braking 2...

Page 32: ...to prevent residual water in the outlet pipe of the water tank from cracking the water pipe through frosting suggest the user to turn on the water discharge switch of the engine after the engine stops position the flameout handle at the position of flameout and drag the engine to run 2 to 3 times for 15 second with a interval of 2 to 3 minutes so as to prevent discharging all of the water in the w...

Page 33: ...valve as well as increase the running resistance at the same time If the pressure of the front tyre is too low it needs more force to operate higher inflating pressure will crack the tyre body because of excessive stretching accelerate the wearing of the tread and increase machine body vibration The pressure of the tyre shall be properly lower when the tractor is working in farm field and the pres...

Page 34: ...or not After wiping up each spare part coat a thin layer of talcum powder between the inner tyre and the tyre casing during mounting Lay the rim section flat mount the tyre casing and step by foot or pry it into the rim section by crowbar Put the inner tyre in slightly underlay the tyre casing and use galvanized wire to fix the inflating valve in the inflating valve hole of the rim section to prev...

Page 35: ... the tractor For plough work under heavy load or hanging machines like large scale seeding machinery in order to guarantee the head o f the tractor does not raise and run safely the front balance weight with sufficient weight must be mounted The front ballast weight 130Kg At most 10 pieces of cast iron front balance weights can be selected and mounted on the tractor each piece weighs 40kg Notice T...

Page 36: ...15 3 Cab Options The cab of the tractor is manufactured by a framework which is welded by tubular shaped profiled materials and inlayed by large area of spatial curved glass 2 15 4 Fan of the cab Options The cab is provided with interior trim and fan 2 15 5 Interior trim of the cab Options The interior trim comprises a splash guard interior trim a floor mat an instrument desk an interior cresting ...

Page 37: ...ion to the final position obviously feel the operation handle is orientated the suspension mechanism is at float condition after dropping to the final position 2 16 2 Operation and use of hydraulic output device One group of hydraulic output can be selected for this series of tractors according to the necessity The hydraulic output is provided with two quick change coupler male connectors when it ...

Page 38: ...k change connector Important matters 1 When the quick change connector is not used the assembly hole must be covered well by dust cover to prevent dust from entering 2 The raiser and the hydraulic output valve can not be used simultaneously 3 After the operation of the hydraulic output valve is finished the operation handle must go back to the neutral position otherwise overheating of the hydrauli...

Page 39: ...e rationality between tractors suspension rod and agricultural implements To reduce the included angle between PTO shaft with universal drive shaft it is usually adjusting the lift rod to the longest Lift rod lower long hole connect with lower pull rod pin it make lower pull rod have a lot lever adjustment It is advantage of using the widest type agricultural implements 2 16 3 3 Connection of the ...

Page 40: ...he PTO control handle at the moment Press the clutch control handle slowly it make PTO smoothly It seems from the rear of tractors the PTO s rotating direction is clockwise In accordance with PTO splined s rotating direction Warning 1 When separating PTO shaft press the locked device in vice clutch control handle then pull up the handle 2 Whether PTO shaft working or not the PTO shaft clutch shoul...

Page 41: ... power output shaft it should pull up the PTO control handle other operate steps as independent power output shaft Warning 1 Power output connection it forbid everyone nearly agricultural implements as to prevent arising dangerous 2 Mustn t connect with synchronous power output when tractors are driving 2 16 5 Operation of towing device 2 16 5 1 Pendulum type draw bar The pendulum type draw bar is...

Page 42: ...known as running in 2 17 1 Preparation before running in During running in the tractor shall be subject to the Australian and every 50h hour technical maintenance and every 50h hour technical maintenance Check and fasten the bolts nuts and screws outside the tractor Fill the grease onto each lubricating point Check the engine gear case front driving axle steering gear and lifter for oil level and ...

Page 43: ...al phenomenon hang the applicable farm tools onto the suspension mechanism operate the engine at high speed control the distributor handle lift and lower the suspension mechanism at its full travel for 20 times at least check whether the suspension mechanism can stay at its highest position or required position check the lift lower time and check whether there is leakage When the tractor is at res...

Page 44: ...5 2 0 5 3 0 5 4 0 5 Total time h 7 19 16 18 During the running in at no load conduct the turning operation and properly use the brake at single side at low speed and check the emergency brake at high speed After the running in at no load conduct the running in under load when the tractor has completely normal technical condition During the running in the load must be from small to large and the ge...

Page 45: ...gine oil from the engine oil sump and the oil tank of steering system immediately clean the oil pan engine oil filter screen diesel filter engine oil filter air cleaner and filter screen in steering tank replace the filter element of diesel filter and engine oil filter and refill the lubrication oil as required Discharge the oil from the transmission system lifter and front driving axle immediatel...

Page 46: ...sing is loose 1 Adjust it as required 2 Clean the friction plate and driven plate 3 Replace the driven plate 4 Shut down the tractor immediately for troubleshooting 4 Main clutch and vice clutch is not separate 1 Clutch control flexible shaft is broken 2 Clutch separate finger is broken heavily 3 Butterfly style spring is broken 1 Replace 2 Replace clutch separate fingers 3 Replace butterfly style...

Page 47: ...acklash of bevel gear pair is too small 1 Readjust the pretightening force of bearing 2 Check the lubrication oil level and refill it when insufficient 3 Readjust the backlash 3 The final drive has abnormal sound 1 The bolts of planet carrier are loose and the retaining washer is damaged 2 The bearing gear or shaft is damaged 1 Fasten the fixing bolts of planet carrier as required and replace the ...

Page 48: ... 3 The steering king pin is worn severely 4 The front wheel rim has severe distortion 1 Adjust the toe in 2 Adjust or replace the bearing 3 Replace the steering king pin 4 Correct the front wheel rim 3 There is large noise 1 The engagement mark of front main drive gear is bad 2 The main drive bearing has too large clearance or is damaged 3 The differential shaft is worn or damaged 4 The planet gea...

Page 49: ... including internal leakage oil cylinder and external leakage 1 Check the gear oil pump clean the filter screen 2 Discharge the air form the system check whether the oil suction pipe has air 3 Fill oil to the specified oil level 4 Clean the safety valve and adjust its spring pressure 5 Adopt the specified oil 6 Clean repair or replace the component 7 Check and eliminate the oil leakage point 3 The...

Page 50: ...g operation or lifts slowly 1 The oil suction inhales or has air 2 The set pressure of the system safety valve is too low 3 The set pressure of oil cylinder safety valve is too low 4 The pressure is poor due to the severe abrasion of gear oil pump 5 The oil cylinder seal has oil leakage 1 Check the oil suction pipe and oil filter 2 Adjust or replace the system safety valve 3 Adjust or replace the ...

Page 51: ...Start motor is out of operation 1 The battery capacity is not enough 2 The battery poles are too dirt and the cable is loose 3 The cable joint is loose and the earth wire is rusty 4 The start switch or any other control circuit is disconnected 5 The carbon brush and the commutator are in loose contact 6 An open circuit or short circuit occurs inside start motor 1 Charge the battery as required 2 R...

Page 52: ... ring 3 Replace the adjuster 4 Replace the battery 3 Charging current of generator is too strong and the bulb is prone to be burned out 1 The adjusting voltage of adjuster is too high 2 The magnetizing coil of adjuster is sealed off and has lost adjusting action 1 Adjust the voltage to an appropriate value as required 2 Inspect and repair the magnetizing coil and reweld the points of weld 2 18 2 3...

Page 53: ...t 3 The indication of oil pressure or air pressure gauge is abnormal 1 A short circuit or open circuit occurs 2 The sensor is in open circuit or in short circuit or in bad contact 1 Inspect and remove the short circuit or open circuit 2 Inspect and repair or replace the sensor 2 18 2 5 Lamplight faults and clearance methods Symptom Reason Solutions 1 Head lamp has no high and low beams 1 The circu...

Page 54: ...er will be in operation The two small flop gates on both left and right sides of fan heater are used to regulate air stream circulation 3 1 2 Pendulum type draw bar optional The pendulum type draw bar is only used in trailed implement Rear end of the draw bar is connected with farm implement by draw pin The draw bar can swing transversely and it is relatively easy to connect with farm implement Th...

Page 55: ...t 21 1 Put in the tool bag 5 GB T 3390 1 Socket 27 1 Put in the tool bag 6 GB T 3390 3 Sliding handle 1 Put in the tool bag 7 GB T 3390 4 Connecting rod 250 1 Put in the tool bag 8 JB T 7942 1 Lever type grease gun A200 1 Put in the tool bag 9 JB T 3411 47 Pincer B2 5 1 Put in the tool bag 10 JB T 3411 48 Pincer A2 5 1 Put in the tool bag 11 GB T 5356 Hexagon socket screw keys 8 1 Put in the tool ...

Page 56: ...ine qualification certificate 1 From the engine factory placed in archival bag 3 3 Quick wearing parts The quick wearing parts of the tractor are described as table 3 4 Table 3 4 Lists of Quick Wearing Parts No Parts code Parts Name Quantity unit Remark 1 Safety lever 5A 2 2 Safety lever10A 8 3 Safety lever15A 2 4 Safety lever20A 3 5 Distance light 2 filament bulb 2 6 Steering Bulb 6 7 Location Bu...

Page 57: ...on the opening pressure of safety valve of engine and hydraulic system the opening pressure of safety valve of air brake system and the opening pressure of water tank cover or else a damage may be caused to the tractor and service performance of the tractor will be affected and moreover it will be excluded from related three guarantee service 4 1 Technical maintenance rules The technical maintenan...

Page 58: ...iesel Engine 4 1 3 200h technical maintenance Finish the 50h technical maintenance Inject grease according to table 4 1 Replace the lubricating oil of diesel engine oil sump Clean and maintain the oil basin of oil bath type air cleaner Clean the hydraulic oil filter of lifter and replace the filter element when necessary Maintain the diesel engine in accordance with the requirements of Secondary T...

Page 59: ...maintain the start motor Maintain the diesel engine in accordance with the requirements of Tertiary Technical Maintenance specified in the Operation and Maintenance Manual for Diesel Engine 4 1 7 Special technical maintenance in winter Replace with winter lubricating oil and fuel The anti freezing solution must be applied when the air temperature in winter is below zero Prior to shift work the eng...

Page 60: ...ob 200h 16 Hydraulic oil suction filter of lifter Clean or replace filter element 1 Every job 200h 17 Oil injection pump Replace lubricating oil 1 Every job 200h 18 Engine oil sump Replace lubricating oil 1 Every job 200h 19 Oil basin of oil bath type air cleaner Maintain and clean oil basin l Every job 200h 20 Transmission system and lifter Inspect oil level l Every job 400h 21 Breather filter el...

Page 61: ...d power supply wire joints should be connected firmly to prevent fusing terminal when starting The Vaseline should be applied to connection terminals to protect from oxidation etching 4 External terminals of battery should be kept clean The exhaust hole on battery should be inspected regularly to make it unobstructed 5 The charge mark on battery should be inspected regularly The battery should be ...

Page 62: ...r to shift work After maintained the filter element of air cleaner must tightly join with air cleaner to avoid any crack and prevent dust or soil from entering into engine to cause engine scuffing abnormal wear and severe downward exhaust etc 4 2 2 5 Adjustment of fan belt tightness Press down middle part of fan belt with thumb the force applied is 29 4 49 0N and the press down distance is 15 3 mm...

Page 63: ...ection plug of final drive oil level of front drive axle is at the front hub Make the plug inlet in horizontal position and inject new engine oil to the plug inlet 4 2 2 11 Inspection of oil level of front drive axle housing The oil level should be inspected regularly in operation process of tractor to ensure oil level of housing is in normal position 4 2 2 12 Front wheel lubricant oil charging Pu...

Page 64: ...lution is injected Precautions for use of radiator Before start inspect whether cooling water in radiator has been filled up and whether there is water leakage Inspect whether radiator cover is fastened Irregularly inspect radiator core if it is blocked by weed dust or oil stain the weed dust or oil stain should be removed Regularly remove incrustation scale in cooling system to guarantee heat dis...

Page 65: ...of breathers After tractor closes down breathers will be detached one after another and washed with clean diesel oil before carried on tractor The air in the oil circuit must be removed while installation 4 2 2 20 Exhaust of fuel system When a tractor has been idle for long diesel filter core is being replaced or when the air in oil tank is exhausted air will probably enter oil circuit The air in ...

Page 66: ...presses the left brake pedal to the end so that the establishment of brake pressure Loose the bleeder plug on the top of brake housing half a lap to allow air to spill Repeat the above mentioned actions until there is no air bubble emitting fastening the bleeder plug Further step on brake pedal to establish oil pressure when the pedal reaches the normal travel the oil pressure fully established up...

Page 67: ...ver to ensure the reliable implementation parking braking within the regulation working stroke Specific adjustment method Control handle of the hand brake will be placed in initial position lever horizontal take down the cotter pin 6 and clevis pin with head 7 release the nut 9 and turn lever to adjust the effective length of the hand brake fork rod 8 until the working stroke to meet the requireme...

Page 68: ...n bearing is adjusted by adjusting nut 1 at time of adjustment nut 1 shall be tightened and then return by 1 10 1 6 circle Nut shall be locked tightly at last The left and right adjusting helicoids 6 shall be adjusted while the adjustment of differential case bearing in order to make backlash of main drive bevel gear pair fall in the range of 0 15 0 3mm The adjusting helicoids 6 shall be locked ti...

Page 69: ... hub 7 conical roller bearing 4 4 Adjustment of hydraulic suspension system 4 4 1 Adjustment of separate lifting cylinder To assure agricultural implements are safety and reliably during transport When the agricultural implement lift maximum position it should adjusting fixed clamps press the valve Close the oil line by fixed valve making it is not decreasing ...

Page 70: ... items in use Examine screw joint frequently in case of loosening it must be tightened in time There must not be oil leakage at joints of full hydraulic steering system while it is working Examine level in the steering tank If insufficient it must be added as required In case of binding or heaviness or hidden danger of cornering in the turning of steering wheel in everyday use steering wheel canno...

Page 71: ...olted joint of steering cylinder to oil pump going on low speed running for air bleeding until there is no bubble in the outflow oil Important matters 1 Pressure relief valve of constant overflow pump will have well adjusted safety overfall pressure before delivery Make sure not to detach and adjust it randomly 2 Constant overflow pump is a precision part It is not allowed to be detached randomly ...

Page 72: ...ey will lose the protection from lubricant film that flows and has pressure thus the erosion rust cement blocking or clamping stagnation will occur and the tractor will be scraped Aging The rubber plastic and other parts will get aging degenerated brittle corroded and decayed or lose effect Deformation plastic deformation occurs in transmission belt tire and other parts after they sustain force fo...

Page 73: ... to examine whether the corrosion aging deformation and other abnormal phenomenon occur in the tractor and components The problems should be removed in time The crankshaft of engine should be swerved for 10 to 15 circles every two months in order to prevent rust For the lubricating parts where grease needs to be added clear away the old grease and replace new grease Start up tractor one every thre...

Page 74: ...ove of fan belt and mount the belt Adjust the tightness degree of transmission belt in line with technical requirements see the Use and Service Manual of Engine Examine the security of electric circuits and pipelines Connect battery and spread Vaseline in the connector base Control tractor as specifications Notes Finishing the regular technical maintenance of diesel engine ...

Page 75: ...voided If the tractor is transported by being loaded on a truck the following points shall be done The tractor should be loaded and unloaded on level ground The special unloading deck should be used when loading and unloading the tractor The assistant must give guidance at site and unrelated persons can not be close to the site Put the hitch rod on the lower position after loading the tractor pull...

Page 76: ...Product execution standard Q LYBM 005 2011 70 100 Wheeled Tractor series 7 2 Products Indication location 1 The chassis No of this series are indicated at the left upper side of rear axle housing 2 The tractor nameplate of this series are indicated at the left side of instrument panel ...

Page 77: ... PTO shaft power k 69 35 71 25 78 85 81 7 Shape Sides Length m 5040 Width m 2285 Height to the top of cab m 2960 Height to the top of silencer m 3040 Wheel tread Front wheel m 1822 1843 1910 1954 2023 2040 2134 2153 Rear wheel m 1570 1662 1774 1874 1970 2070 2174 2262 Wheel base m 2688 5 Minimum ground clearance m 485 Swing circular radius Use signal side system m 6 3 0 3 Not use signal side syste...

Page 78: ...Technical Specification 65 Struction quality kg 4560 Minimum using quality kg 4910 Quality distributes Front base kg 1985 Rear base 2925 Ballast Front ballast option kg 500 Rear ballast option kg 300 ...

Page 79: ...oke Naturally aspirate Cylinder NO 6 Cylinder bore mm 108 108 110 110 Travel mm 125 135 135 135 Rated power kW 81 0 88 2 92 0 95 6 Rated swing speed r min 2300 2300 2300 2300 Maximum torque N m 282 340 350 370 Maximum swing speed r min 1500 1700 Torque stock 18 25 Rated fuel consume rate g kW h 242 Rated oil consume rate g kW h 1 63 Lubricate style 压力式 Starting style Electrical starting ...

Page 80: ...ouble action Independent type Gearbox Streaming 4 3 1 12F 4R main variable speed gear Vice variable straight gear Main vice variable speed meshing sleeve Center transmission Spiral cone gear Differential closed 4 planet cone gear Differential lock Lock pin type Final transmission Single planet gear with rear axle cover Front axle Transmission shaft Intermediate transmission shaft Front central tra...

Page 81: ...ion 68 Front differential closed 2 planet cone gear Front final transmission Single planet gear 7 3 4 Running system steering system braking system Type Unit Technical specification 1104 1204 1254 1304 Walking bracket None ...

Page 82: ...l rear wheel R style R style Number front wheel rear wheel 2 2 Pressure Front wheel kPa 118 137 Rear wheel 118 137 Braking system Driving braking Silent hydraulic style plate style wet style Stopping braking Independent handle braking Trailer braking Air brake break air brake Swing system means Front wheel swing Swing device Silent hydraulic swing ...

Page 83: ...mp 2CBN G320 310A Dispatcher Sliding valve Oil cylinder diameter trip mm φ110 200 Style Double action Suspension structure mm Postposition three point suspension 2 class Plough adjusting means Power position composite control and floating power control Maximum lift power suspension point 610mm kN 19 4 21 2 22 1 22 9 Hydraulic output connector Style Postposition Diameter specification 14 5mm Pairs ...

Page 84: ...d r min Standard 540 1000 Option 540 720 Synchronism rotating speed r min Front wheel rotating each 1 circle output shaft rotating 17 28 circles 540r min Rear wheel rotating each 1 circle output shaft rotating 28 72 circles 1000r min Traction device and trailer device Traction device Swing Trailer device U type shackle Driving cab Simply comfortable style with warm wind with fan or air condition D...

Page 85: ...254 1304 Indirectly style 12V negative grouding Engine Style See engine operation manual Voltage V 14 Power kW 1 Adjuster Style See engine operation manual Adjusting voltage V 14 Starting motor Style See engine operation manual Voltage V 12 Power kW 3 7 Battery Style 6 QW 150 Voltage V 12 Capacity A h 150 Quantity 1 ...

Page 86: ...Front combination lamp 1 Rear combination lamp 2 Rear working lamp 2 Handle signal lamp 2 Trailer socket 1 set of 7 holes trailer socket Monitor and Combination instruments With 1 set of tachometer fuel indicator water temperature gauge oil pressure gauge ...

Page 87: ...left and right turning indicating lamp driving lamp charging indicating lamp lower oil pressure indicating lamp preheat indicating lamp parking braking indicating lamp signal lamp and devices braking lamp left and right turning lamp front and rear position lamp reflector safety warning identify ...

Page 88: ...104 1204 1254 1304 Filling capacity Radiator L 26 Fuel tank L 230 Engine oil bottom cover L 22 Oil bath type air filter L 1 0 Hydraulic steering oil L 2 5 Braking oil L 0 6 Transmission system oil L 60 Lifter oil L 25 Front axle center transmission L 8 8 Front axle final transmission L 1 36 each side ...

Page 89: ...04 1254 1304 Shift Rear wheel sides 18 4 38 Direction Vice various speed Main various speed Forward shift Low shift 1 2 34 2 3 48 3 4 23 4 6 61 Middle shift 1 4 94 2 7 35 3 8 94 4 14 00 High shift 1 10 80 2 16 08 3 19 55 4 30 55 Reverse shift Reverse shift 1 5 04 2 7 51 3 9 13 4 14 27 ...

Page 90: ... battery electrolyte is corrosive be careful not to make it into eyes on skin or clothes If contacting acid liquor make sure to wash the part infected immediately with clean water and rush to hospital for treatment for fear of unexpected injury Important matters 1 The replaced battery acid must not be poured randomly for fear of pollution of environment 2 The replaced engine oil which belongs to w...

Page 91: ...situations beyond warranty Please read carefully the warranty booklet to understand your obligations as an operator and also the scope of the warranty Note Some conducts may lead to invalidity of warranty conditions See Warranty Booklet for further information Note If user modifies tractor randomly or uses it for the purpose other than operation specification it will not be within the manufacturer...

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