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Agria Cyclone 5900, Translation Of The Original Operating Instructions

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Agria Cyclone 5900 Translation Of The Original Operating Instructions Download Page 69

6

 

Troubleshooting and Remedies

 

 

 

Hydrostatic implement carrier agria 5900 Cyclone 

69 

6  Troubleshooting and Remedies 

 Observe the safety instructions! 

Faults on the machine or on the engine that 

make a major intervention necessary must always be repaired by a specialist agria 
workshop that have the necessary tools. Incorrect intervention will only lead to dam-
age. 

  

Petrol engine 

Fault

 

Possible cause

 

Remedy

 

Page

 

The petrol engine 
does not start 

Sparking-plug connector not 
connected 

Connect sparking-plug connector   

Fuel cock closed 

Open the fuel cock 

41, 
87 

Choke not actuated 

Actuate choke 

(only for cold start) 

41 

Ignition key at "O" 

Switch ignition key to "I" position  41 

Fuel tank empty or unsuitable 
fuel 

Fill fuel container with fresh fuel 

37 

Fuel line obstructed 

Clean fuel line 

- agria-Service -

 

54, 
BM 

Sparking plug defective 

Clean, adjust or replace sparking 
plug 

54, 
BM 

Too much fuel in engine 
(soaked) 

Clean and dry spark plug, start 
with FULL THROTTLE 

54, 
BM 

Engine stop line defective 

Check line and connections 

- agria-Service -

 

63 

Air infiltration through loose 
carburettor and intake pipe 

Tighten fixing screws 

 

Summary of Contents for Cyclone 5900

Page 1: ...Hydrostatic Implement Carrier agria 5900 Cyclone Petrol engine Kohler 14 HP Yamaha 23 HP 5900 335 356 Before commissioning please read the operating instructions and note the safety and warning infor...

Page 2: ...rrors in delivery Only use genuine Agria spare parts The technical data illustrations and dimensions provided in these operating instructions are non binding No claims may be derived from them We rese...

Page 3: ...oil level Hydraulic steering Manual steering PTO shaft Brake Parking brake Closed locked Open unlocked Turn anti clockwise Turn clockwise Visual inspection Attachment point for re covery lashing towin...

Page 4: ...4 agria 5900 Cyclone Designation of parts Fig A Fig B...

Page 5: ...in plug 25 Brake drum 26 Wheel hub 27 Oil filter cartridge 28 Engine 29 Supporting foot Fig B 1 T handle for handlebar side ways movement 2 Cam lever for brake 4 Safety lever 5 Manual clutch lever 6 S...

Page 6: ...ne 23 HP 20 Noise and vibrational acceleration values 21 3 Devices and Operating Elements 23 Engine 23 Speed regulating lever 24 Safety circuit 24 Ignition lock 25 Clutch 25 PTO shaft shifting 26 Gear...

Page 7: ...aintenance and Repair 48 Petrol engine 14 HP 49 Petrol engine 23 HP 51 Battery 57 Machine 58 Safety circuit 62 Engine stop circuit 63 Clutch play 64 Labels 65 General 66 Cleaning 66 Storage 67 6 Troub...

Page 8: ...r agria 5900 Cyclone Hydraulic hoses 82 Declaration of Conformity 83 Designation of parts Fig C 84 Petrol engine 14 HP 84 Petrol engine 14 HP 85 Designation of parts Fig D 86 Petrol engine 23 HP 86 Fi...

Page 9: ...f danger which would rule out any manufacturer liability for resulting damage When using the machine on public roads and when being transported the na tional road traffic regulations of the rele vant...

Page 10: ...ed to the condi tions Do not adjust the setting of the engine speed governor A high speed increases the risk of accidents Working area and danger zone The working area is the entire area to be worked...

Page 11: ...k Never leave the machine unsupervised while the engine is running Switch the engine off before leaving the machine Then close the fuel tap s if present Take care not to park the hot machine in the bl...

Page 12: ...functional and safety test after completing the work Storage Never store the machine in rooms with open heating Do not park the machine in closed rooms with fuel left in the tank Fuel vapours are haza...

Page 13: ...ntervals at the latest Only use genuine Agria hydraulic hoses Tyres and tyre pressure When you work on the wheels ensure that the machine is parked securely and is secured against rolling away Only sk...

Page 14: ...onnector Remove the ignition key if there is one Caution risk of fire Refuel only with the engine switched off and cooled down No naked flame The engine exhausts contain poisonous gas Keep your distan...

Page 15: ...00 Cyclone 15 2 Technical Data Machine Machine dimensions a1 e1 wheel axle offset to the front mm a a1 b c e e1 h l 5 00 10 AS 600 713 760 270 270 167 approxi mately 990 1350 20x8 00 10 21x11 00 8 5 0...

Page 16: ...th shutdown of the hydraulic system for hand bar steering Steering bar Height adjustment Side adjustment without tools Oil for gearbox and hydrostat Optionally Multigrade oil SAE 10W 40 API SE SF or h...

Page 17: ...611 23x8 50 12 field wide tyres 0190 112 5 00 10 field profile 3490 411 5 00 12 field profile 3490 511 20x 8 00 10 lawn profile 3490 611 21x11 00 8 Terra Grip Terra Grip tyres require wheel track enla...

Page 18: ...2 Technical Data 18 Hydrostatic implement carrier agria 5900 Cyclone Wheel combinations track dimensions...

Page 19: ...starter Generator 12 V 18 A Battery 12 V 18 Ah Blade fuse 30 A Fuel Commercially available car petrol Octane rating see engine operating instructions Fuel consumption 312 g kWh Capacity of the fuel t...

Page 20: ...rating see engine operating instructions Fuel consumption 312 g kWh Capacity of the fuel tank approximately 8 5 l Fuel filter Fuel Inline Air filter Dry filter cartridge with foam prefilter Carburetto...

Page 21: ...dB without implement LpA 89 6 dB Sound power level to 2000 14 EC Appendix III Part B Section Lawn mower with Dual blade mower unit LWA 104 6 dB 104 2 dB Gantry mower LWA 105 7 dB Sickle chopper LWA 10...

Page 22: ...2 Technical Data 22 Hydrostatic implement carrier agria 5900 Cyclone...

Page 23: ...ule of never using the engine at a higher speed than necessary for the work in hand applies even after the running in period High speeds are detrimental to all engines and significantly reduce their s...

Page 24: ...B 4 the trac tion drive is set to NEUTRAL and the PTO shaft is switched off The traction drive stops at once The engine continues running Operating position Press down the safety lever B 4 during ope...

Page 25: ...ch The clutch is operated at the manual clutch lever B 5 When you pull the manual clutch lever to position O The traction drive stops at once and returns to NEUTRAL position The PTO shaft is disengage...

Page 26: ...sition the bar in the centre position The gear independent PTO shaft A 22 is switched on with the shifting rod B 7 To switch it on press down the safety lever B 4 and move the manual clutch lever B 5...

Page 27: ...Mode momentary switch to select the driving speed adjustment continuously in steps The modes are toggled with each actuation of the switch Rocker switch machine speed adjustment for ward adjustment c...

Page 28: ...ration towing up to max 4 km h Tow start is not permitted Hydraulic steering Hydraulic steering reduces the speed of the inside wheel down to stop the outside wheel maintains its speed Steering The st...

Page 29: ...ever stops automatically both driving wheels are blocked To open the parking brake swing the eccentric lever back to the initial position the brake is re leased Never drive and brake at the same time...

Page 30: ...left or right until the locking pin engages Loading strap The loading strap A 7 is provided to load the ma chine and to attach the retaining rope when you work on a slope Open the hood Check the load...

Page 31: ...counterbore in the disc wheel see Fig Wheel mounting bolts on page 32 The wheels can be mounted inward or outward wide narrow track so that the required wheel track can be obtained see track width ta...

Page 32: ...a new machine and after each wheel change tighten the wheel bolts or wheel nuts after the first 2 operating hours with 100 Nm and always dur ing maintenance work To avoid damage to the brake system AL...

Page 33: ...ent To improve the weight distribution when heavy implements are attached you can relocate the axle to the front To do this relocate the complete wheel mo tors 1 Install them as shown in the front fla...

Page 34: ...weight compensation to the im plement Pull the parking brake B 2 Release the handle Hold the steering bar to pull the machine rearwards or to push it forward At least 20 mm clearance between driving w...

Page 35: ...st be clean In a PTO driven unit Set the shift lever 4 at the implement to O Insert the machine with the arrestor pins 2 from below into the arrestor hooks 3 of the implement Fold both eyebolts 1 over...

Page 36: ...tery of a new machine is not dry pre charged It must be charged fully after it has been filled with battery acid charging current 1 10 of the battery capacity See leaflet of the battery manufacturer S...

Page 37: ...engine oil for transport reasons Fill the engine with engine oil before first com missioning but do not go beyond the maxi mum level Engine operating instructions Prior to startup check the gearbox oi...

Page 38: ...ain conditions Do not refuel in closed rooms Refuel only with the engine switched off and cooled down Never refuel near naked flames ignitable sparks or hot engine parts No smoking when refuelling Do...

Page 39: ...must be switched off immediately and not restarted until this area is clear The user is responsible for third parties in the working area entire area to be worked on The hazard zone differs with the i...

Page 40: ...er all protective devices have been mounted are functional and in protection position Never start or allow the engine to run in enclosed rooms or rooms that are not venti lated It is essential to ensu...

Page 41: ...ble pull starter Warning lamp lights Yamaha 5 Start the engine from outside the hazard zone Continue turning the ignition key clockwise to START position As soon as the engine starts release the ignit...

Page 42: ...key back to position O Warning lamp goes out Close the fuel cock s Secure the machine against unauthorized use and rolling away Remove the ignition key Use wheel chocks If you want to shut down the m...

Page 43: ...O and engage the PTO shaft with the shifting rod B 7 Slightly pull at the manual clutch lever B 5 dis engage the stop pawl B 6 and release it slowly while you are opening the throt tle Engage careful...

Page 44: ...prevent sur prises Always switch off the working tools dur ing a transport ride or when you drive to adja cent working areas Handle hot engine components with caution The silencer and other engine pa...

Page 45: ...ar suitable shoes so that you do not slip or fall If there is a risk of slipping on a slope have a second person who holds the machine with a bar or a rope The second person must stand above the machi...

Page 46: ...slipping machine The machine is too heavy You can not hold it If possible steer the ma chine across the slope Release the safety lever to activate the safety circuit At the end of the mowing work or...

Page 47: ...owards your self When hoeing or tilling difficult soil stony hard there can be jerky movements of the machine to the front and upwards Be particularly careful Always switch off the working tools durin...

Page 48: ...ical data For open lubricating points or nipple lu bricating points we recommend bio lubri cating oil or bio lubricating grease as specified in the operating instructions We recommend using bio anti c...

Page 49: ...Only with the engine switched off and on level ground Clean the oil filler plug and its environment Unscrew the oil filler plug wipe the oil dip stick with a clean cloth and reinsert it do not screw...

Page 50: ...r disposal of the used oil Check the sealing rings Replace if nec essary Tighten the oil drain plug Oil filing volume and quality see Technical data If possible use a funnel or a similar fixture to fi...

Page 51: ...ll hot di rectly after the engine is switched off Keep a suf ficient distance from hot surfaces and keep chil dren away from the running engine Idle speed Always ensure that the engine idle speed is a...

Page 52: ...f the used oil properly Tighten lid and oil drain plug Oil filing volume and quality see Technical data Changing the engine oil filter Change the oil filter C 8 after every 100 operat ing hours or aft...

Page 53: ...ds of operation the cooling system can be obstructed with dust or plant particles Continuous operation with an obstructed cooling system causes the engine to overheat and can damage the engine Check t...

Page 54: ...pproximately 100 operating hours Fuel hoses Replace every 2 years Replace leaking plastic hoses immediately Fuel filter Replace the fuel filter C 9 annually Note flow direction Air cooling system Afte...

Page 55: ...00 Cyclone 55 Remove the fan housing every 100 operat ing hours or at least yearly ideally before the season Clean the cooling fins on cylinder and cylinder head the fan the oil cooler and the deflect...

Page 56: ...ust system and speed governor Regularly check the exhaust system C 18 gov ernor lever linkage and governor springs for con tamination and plant debris Clean with a brush or compressed air if necessary...

Page 57: ...arged when the charg ing voltage has not increased in 2 hours Maintenance Keep the battery clean and dry Only wipe the battery with a damp cloth as otherwise there is a danger of explo sion Do not ope...

Page 58: ...n after every 200 operating hours Tilt the machine forward on the connecting flange Unscrew the oil filter 5 and replace it Mois ten the sealing ring of a new filter with oil Dispose of the used oil f...

Page 59: ...aulic hoses Check for leaks damage and ageing after 200 operating hours at least yearly Replace hydraulic hoses after 6 years Use only new not older than 2 years genuine Agria hydraulic hoses High pre...

Page 60: ...g with a high pressure cleaner coat at both sides the bar lock rolls A 8 for the bar rollers with some bio lubricating grease Steering valve After every min 100 operating hours and after each cleaning...

Page 61: ...ace after 10 years at the latest Driving wheels During initial startup and after each wheel change check and tighten the wheel bolts or wheel nuts after the first 2 operating hours and then during eac...

Page 62: ...drive must stop auto matically when you release the safety lever B 4 The traction drive is switched off electrically via the safety valve on the steering valve Check the electrical cables switches and...

Page 63: ...the switch to be pressed in by X 1 1 5 mm when the safety lever is actuated agria Service Engine stop circuit Check the function of the motor stop circuit before each startup and during each maintenan...

Page 64: ...after initial startup and after the clutch lining has been replaced Clutch X 1 2 mm clutch play Bowden cable in hand lever bearing in serted in down position Adjustment Remove shaped spring 2 and remo...

Page 65: ...Replace worn out and missing signs for operating and safety instructions 1 75750 clutch 2 79441 PTO shaft 3 79427 warning icon set 4 79426 warning icons for hot parts 5 69883 choke 6 75755 speed 7 61...

Page 66: ...h use Never expose electrical cables and components switches easy control control unit safety valve control module to a direct water jet At the end lubricate all sliding parts with bio based lubricati...

Page 67: ...a Stay away from naked flames and sparks Alternatively fill the fuel tank completely and add a fuel stabilizer Agria no 799 09 to the fuel Observe the operation instructions Let the engine run for app...

Page 68: ...me when it is under load on the ground 5 Clutch Park the machine always with applied man ual clutch lever stop pawl engaged Failure to do so can cause clutch problems due to corrosion 6 Shelter the ma...

Page 69: ...lug connector not connected Connect sparking plug connector Fuel cock closed Open the fuel cock 41 87 Choke not actuated Actuate choke only for cold start 41 Ignition key at O Switch ignition key to I...

Page 70: ...fuel 54 54 Ventilation in fuel tank cap obstructed Replace fuel tank cap Water or dirt in fuel system Drain fuel and fill with clean fresh fuel Air filter contaminated Clean or replace air filter BM...

Page 71: ...inkage 56 Engine does not stop in stop posi tion Engine stop line defective Check line and connections agria Service 63 Missing ground Check ground contact agria Service Petrol engine has insufficient...

Page 72: ...e Replace the fuse 36 Oil pressure switch defective Replace oil pressure switch agria Service Harness defective Check harness agria Service Voltage regulator defective Check voltage regulator agria Se...

Page 73: ...h manual clutch lever 25 Push mode activated Switch over to hydraulic opera tion 28 Safety valve does not switch Adjust the switch agria Service Check cables and connections Electrical adjustment for...

Page 74: ...er and rolling away Wear protective gloves After decommissioning the remaining fuel and oil must be drained and disposed of in a correct and environmentally com patible manner The machine consists of...

Page 75: ...Spray can 400 ml Wear parts 750 94 Blade fuse 4 A 759 28 Blade fuse 15 A Petrol engine Kohler 14 HP 424 001 Air filter insert 424 002 Foam prefilter 759 99 Spark plug Kohler 2513219S Petrol engine Yam...

Page 76: ...and lever check play ad justment K 64 Check air filter 14 HP K BM Check hydraulic oil cooler 23 HP K 59 Clean fan grille K K 50 54 Clean exhaust environ ment K K 51 56 Clean speed controller K K 51 56...

Page 77: ...oil filter all others 5 W W 58 First change of gearbox oil all others 6 W W 58 Check loading strap K K 61 Clean spark plug adjust electrode gap K BM 54 Clean deflector plates cooling fins oil cooler...

Page 78: ...e all sliding parts 1 1 K K 66 Lubricate bar latching pins 1 0 K K 60 Change fuel filter 23 HP 4 W 54 BM Replace fuel hoses W BM 54 Replace hydraulic hoses W 6 59 82 A before each start up B after eac...

Page 79: ...yclone 79 Electric diagram of petrol engine Petrol engine 14 HP 1 Alternator 2 Stator 3 Ignition module 4 Spark plug 5 Oil level float switch 6 Oil level control module 7 Starting switch 8 Starter mot...

Page 80: ...80 Hydrostatic implement carrier agria 5900 Cyclone Petrol engine 23 HP...

Page 81: ...Hydrostatic implement carrier agria 5900 Cyclone 81 Lubrication plan J at least yearly B after each cleaning in particularly with a high pressure cleaner...

Page 82: ...t B 12 Oil cooler Hydraulic hoses left right Connection hydraulic hose Item 1 774 25 Item 4 774 26 Connection hydraulic hose Item 2 768 43 Item 3 768 44 Check for leaks damage and ageing after 200 ope...

Page 83: ...Hydrostatic implement carrier agria 5900 Cyclone 83 Declaration of Conformity...

Page 84: ...or 2 Oil dipstick oil filler neck 3 Oil drain plug 4 Engine no 5 Cable pull starter fan grille 6 Starter handle 11 Fuel tank cap 12 Fuel tank 13 Fuel cock 16 Engine type designation 18 Exhaust 19 Air...

Page 85: ...agria 5900 Cyclone 85 Fig C Petrol engine 14 HP...

Page 86: ...filler cover 3 Oil drain plug 4 Engine no 5 Fan grille 6 Electric starter 7 Oil dipstick 8 Oil filter 9 Fuel filter 10 Oil pressure switch 11 Fuel tank cap 12 Fuel tank 13 Fuel cock 14 Fuel indicator...

Page 87: ...agria 5900 Cyclone 87 Fig D Petrol engine 23 HP...

Page 88: ...Agria Werke GmbH Bittelbronner Stra e 42 D 74219 M ckm hl Tel 49 6298 39 0 Fax 49 6298 39 111 E Mail info agria de Internet www agria de Your local agria specialist dealer...

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