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BE-BX42S / BE-WC62G USER MANUAL     

39

MAINTENANCE

Maintenance Safety

• Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.
• Keep service area clean and dry.
• Be sure electrical outlets and tools are properly grounded.
• Use adequate light for the job at hand.
• Make sure there is plenty of ventilation. Never operate the engine of the towing vehicle in a closed building.

The exhaust fumes may cause asphyxiation.

• Before working on this machine, shut o_ the engine, set the brake and turn fuel valve o_.
• Never work under equipment unless it is blocked securely.
• Always use personal protection devices such as eye, hand and hearing protectors, when performing any 

service or maintenance work. Use heavy gloves when handling sharp components.

• Where replacement parts are necessary for periodic maintenance and servicing, genuine factor 

replacement parts must be used to restore our equipment to original specifications. The manufacturer will 

not be responsible for injuries or damages caused by use of unapproved parts and/or accessories.

• A fire extinguisher and first aid kit should  be kept readily accessible when performing maintenance on this 

unit.

• Periodically tighten all bolts, nuts, screws and check that all electrical and fuel connections are properly 

secured to ensure unit is in a safe condition.

• When completing a maintenance or service function, make sure all safety shields and devices are installed 

before placing unit in service.

FLUIDS AND LUBRICANTS

Grease

Use an SAE multi-purpose high temperature grease with extreme pressure (EP) performance.
Also acceptable is an SAE multi-purpose lithium base grease.

Storing Lubricants

Your machine can operate at top efficiency only if clean lubricants are used. Use clean containers to handle
all lubricants. Store them in an area protected from dust, moisture and other contaminants.

Greasing

Use the Maintenance Checklist provided to keep a record of all scheduled maintenance.
• Use a hand-held grease gun for all greasing.
• Wipe grease fitting with a clean cloth before greasing, to avoid injecting dirt and grit.
• Replace and repair broken fittings immediately.
• If fittings will not take grease, remove and clean thoroughly. Also, clean lubricant passageway. Replace 

fittings if necessary.

Summary of Contents for BE-BX42S

Page 1: ...PURCHASE DATE MODEL NO SERIAL NUMBER DEALER 3 POINT HITCH WOOD CHIPPER BE WCGF4XXX OPERATIONS PARTS MANUAL FOR MODELS BE BX42S BE WC62G MANUAL CODE 000...

Page 2: ...and manufactured to meet the needs of a discerning timber of landscape industry Safe efficient and trouble free operation of your Wood Chipper requires that you and anyone else who will be using or ma...

Page 3: ...e familiar with the use and maintenance procedures and related safety information contained in this manual This manual will take you step by step through your working day and alerts you to all good sa...

Page 4: ...equipment You the operator can avoid many accidents by observing the following precautions in this section To avoid personal injury or death study the following precautions and insist those working wi...

Page 5: ...An untrained operator exposes himself and bystanders to possible serious injury or death If the elderly are assisting with the work their physical limitations need to be recognized and accommodated S...

Page 6: ...perly mounted adjusted and in good operating condition Ensure that all safety shielding and safety signs are properly installed and in good condition MAINTENANCE SAFETY Good maintenance is your respon...

Page 7: ...if movement should occur during assembly installation operation maintenance repairing unplugging or moving Turn off machine stop and disable engine remove ignition key and place in your pocket set pa...

Page 8: ...nfection or toxic reaction can develop from hydraulic fluid piercing the skin surface Relieve pressure on hydraulic system before maintaining or working on system STORAGE SAFETY Store the unit in an a...

Page 9: ...nimals or unauthorized people into working area Do not run machine inside a closed building to prevent asphyxiation from engine exhaust Use care when feeding material into wood chipper Do not send met...

Page 10: ...leaks Use wood or cardboard instead of hands Keep all components in good repair Z9400 B B C C D H C Remember If safety signs have been damaged removed become illegible or parts replaced without safet...

Page 11: ...ng parts to stop before adjusting servicing maintaining repairing or unplugging Do not direct discharge duct towards people animals or property Always wear appropriate safety gear Keep hands and feet...

Page 12: ...ating driveline Keep all guards in place when operating Operate only at 540 RPM Keep hands feet hair and clothing away from moving parts Keep U joint angles equal and small as possible Do not exceed d...

Page 13: ...rn machine off stop and disable engine remove ignition key and place in pocket set park brake and wait for all moving parts to stop before operating Close and secure guard before operating Keep hands...

Page 14: ...INE TRACTOR AND EQUIPMENT IN PLACE DRIVELINES SECURELY ATTACHED AT BOTH ENDS DRIVELINE SHIELDS THAT TURN FREELY ON DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY Z940 3 Z940 3 GUARDS MISSING DO NOT OPERA...

Page 15: ...machine hen the machine is shipped follow this procedure when preparing for the customer Clear the area of bystanders especially small children before starting Use a forklift to lift the pallet machin...

Page 16: ...ig 3 6 Use a forklift to raise and lift the frame Fig 4 7 Or alternatively attach a lifting device to the lifting bracket on the top of the frame Fig 4 5 Lay out components next to the machine Fig 3 6...

Page 17: ...Stow anchor latch Fig 6 10 Tighten anchor bolts to their specified torque Fig 7 Fig 5 Fig 6 Fig 7 ASSEMBLY CONT BE BX42S BE WC62G 8 Remove pallet and place machine on the ground Fig 5 9 Release feed...

Page 18: ...PTO driveline a Raise the input shaft guard b Check the driveline telescopes easily and that the shield rotates freely c Attach the driveline to the chipper input shaft by depressing the lock pin slid...

Page 19: ...ime There is no safe place for any riders Never allow children or unauthorized people to operate or be around this machine Do not reach into rotor or feed hopper openings when the engine is running In...

Page 20: ...lic Feed Control K Hydraulic Motor L PTO Driveline M Rotor N Paddle O 3 Point Hitch MACHINE COMPONENTS BE BX42S BE WC62G The 3 Point Hitch Wood Chipper is a rotor with blades for chipping wood A hinge...

Page 21: ...perator reads and understands the using procedures and all related safety precautions outlined in this section A pre operation checklist is provided for the operator It is important for both the perso...

Page 22: ...line 3 Raise the machine until the input shaft is level with the tractor PTO shaft 4 Measure the dimension between the locking grooves on the tractor PTO shaft and the machine input shaft 5 Measure th...

Page 23: ...and lock 6 Set the 3 point hitch in the non sway position see tractor manual for details MOUNTING UNHOOKING TRACTOR BE BX42S BE WC62G When attaching chipper follow this procedure 1 Clear area of byst...

Page 24: ...O driveline NOTE Be sure the telescoping portion of the shaft is greased and free of dirt 1 Slide the collar back on the yoke align the splines and slide the yoke on the tractor 2 Release the collar a...

Page 25: ...draulic Feed Control Lever This lever is positioned to extend around the feed hopper and provides access from all sides It is only available when the chipper is equipped with the optional hydraulic fe...

Page 26: ...iliar with the location of the PTO control on your tractor review your tractor s Operational Manual Always engage the PTO control slowly when the engine is running at low idle RPM Disengage the PTO co...

Page 27: ...Pre Operation Check List 3 Attach the machine to the tractor 4 Drive to the work area and position at the work site 5 Set park brake stop engine remove the ignition key and place in your pocket 6 Move...

Page 28: ...machine immediately for a detailed inspection Stop engine remove ignition key place in your pocket and wait for all moving parts to come to a stop before inspecting or unplugging Inspect machine for d...

Page 29: ...d Chipper They work together to cut shear and shred the wood as it moves through the machine Rotor Blades The rotor is equipped with 4 blades placed at 90 to each other to keep the rotor in balance If...

Page 30: ...Do no t operate machine with guard opened or cover opened Disassembled Double Mounting Fig 27 FIELD OPERATION TWIG BREAKER BE BX42S BE WC62G WARNING Machine is shown with guard opened or rotor cover o...

Page 31: ...function well without failing the shear pin If it does fail generally it is being fed too fast or something very hard has been jammed into the rotor or between the blades Always unplug the system and...

Page 32: ...trative purposes only Do no t operate machine with guard opened or cover opened UNPLUGGING BE BX42S BE WC62G Unplugging Although the machine is designed to handle a wide variety of material without an...

Page 33: ...it torn damaged or missing to minimize the chance of material coming out of the feed hopper CLEANING BE BX42S BE WC62G Cleaning Clean the machine frequently to prevent a build up of dust chips and tra...

Page 34: ...re installing Be sure to tighten mounting bolts to their specified torque SHARPENING BLADES BE BX42S BE WC62G Sharpening Blades The rotor and stationary blades need to be sharp for the chipper to per...

Page 35: ...on of the control lever when attaching the hydraulic lines to the tractor The hopper must feed in when the lever is moved out If it does not reverse the hoses The control lever must function like the...

Page 36: ...od chipper If foreign material enters the chipper stop machine turn engine off place ignition key in pocket and wait for all moving parts to come to a complete stop before removing material and or unp...

Page 37: ...ways yield to oncoming traffic in all situations including narrow bridges intersections etc Watch for traffic when operating near or crossing roadways Never allow riders on the machine When transporti...

Page 38: ...nit Removing From Storage Remove the tarpaulin if covered Review and follow the pre operation checklist STORAGE BE BX42S BE WC62G Storage Safety Store the unit in an area away from human activity Do n...

Page 39: ...parts and or accessories A fire extinguisher and first aid kit should be kept readily accessible when performing maintenance on this unit Periodically tighten all bolts nuts screws and check that all...

Page 40: ...nded is based on normal operating conditions Severe or unusual conditions may require more frequent lubrication or oil changes Daily or Every 8 Hours Grease PTO driveline Weekly or Every 40 Hours Grea...

Page 41: ...Blade B Stationary Blade Remove sharpen or switch edge as required After Every 100 Hours Grease the hydraulic feed system A Roller Bearings B Pivot Bushing Rotor Stationary Left Side Right Side Fig 41...

Page 42: ...operate machine with guard opened or cover opened Fig 43 Front Rear BE BX42S BE WC62G SERVICING INTERVALS CONT BE BX42S BE WC62G After Every 100 Hours Grease the rotor bearings DO NOT OVER GREASE Ann...

Page 43: ...uard and align the studs with the holes Insert the studs through the holes and seat in the groove Turn each stud to secure guard to shaft Check that each guard turns freely on the shaft Assemble the d...

Page 44: ...olts and cap screws Tighten all bolts to the torques specified in chart unless otherwise noted Check tightness of bolts periodically using bolt torque chart as a guide Replace hardware with the same s...

Page 45: ...ing Flare Type Fittings Check flare and flare seat for defects that might cause leakage Align tube with fitting before tightening Lubricate connection and hand tighten swivel nut until snug To prevent...

Page 46: ...46 BE BX42S BE WC62G USER MANUAL PHONE 604 850 7770 FAX 604 850 7774 TOLL FREE PHONE 1 877 588 3311 TOLL FREE FAX 1 800 665 7334 BRABEREQ COM WGSALES BRABEREQ COM...

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