AETNAGROUP ROBOPAC TECHNOPLAT CS/CW Use And Maintenance Manual Download Page 4

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TECHNOPLAT CS/CW

TECHNOPLAT CS/CW TP

6.20.2. MECHANICAL PRESSER

6.21. REEL LOADING

MAINTENANCE INFORMATION

7.1.

MAINTENANCE INSTRUCTIONS

7.2.

ROUTINE MAINTENANCE INTERVALS

7.3.

LUBRICATION POINT DIAGRAM

7.4.

LUBRICANTS TABLE

7.5.

CONDENSATE DISCHARGE

7.6.

CLEANING THE AIR FILTER

7.7.

CLEANING MACHINE

TROUBLESHOOTING

8.1.

ALARM MESSAGES

SPARE PARTS REPLACEMENT INFORMATION

9.1.

RECOMMENDATIONS FOR REPLACING PARTS

9.2.

REPLACING ROTATING TABLE WHEELS(TECHNOPLAT CS/CW)

9.3.

REPLACING ROTATING TABLE WHEELS(TECHNOPLAT CS/CW TP)

9.4.

REPLACEMENT OF THE CUTTING THREAD

9.5.

LIST OF THE RECOMMENDED SPARE PARTS

9.6.

MACHINE DISPOSAL AND SCRAPING
9.6.1. TAKING THE MACHINERY OUT OF SERVICE
9.6.2. MACHINE SCRAPPING

10. ENCLOSED DOCUMENTATION

10.1. WARRANTY CONDITIONS
10.2. STANDARD PNEUMATIC MACHINE CIRCUIT DIAGRAM
10.3. PNEUMATIC MACHINE CIRCUIT DIAGRAM WITH PROTECTION (OPTIONAL)
10.4. CE STATEMENT OF CONFORMITY

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Summary of Contents for ROBOPAC TECHNOPLAT CS/CW

Page 1: ...pping TECHNOPLAT CS CW TECHNOPLAT CS CW TP Translation of the original instructions Code 3709302568 0 Edition 0517 ____________ SERIAL NUMBER ____________ ATTENTION Read and understand these instructions before using the machine Keep this handbook for further consultation ROBOPAC S p A ...

Page 2: ...ODELS 3 2 DESCRIPTION OF THE OPERATION CYCLE 3 3 SAFETY DEVICE DESCRIPTIONS 3 4 DESCRIPTION OF THE ELECTRICAL DEVICES 3 5 PNEUMATIC DEVICE DESCRIPTION 3 6 DESCRIPTION OF ACCESSORIES ON REQUEST 3 7 TECHNICAL SPECIFICATIONS TECHNOPLAT CS CW 3 7 1 MACHINE AND PALLET DIMENSIONS 3 7 2 MACHINE TECHNICAL SPECIFICATIONS 3 7 3 PRESSER TECHNICAL SPECIFICATIONS 3 7 4 COMPRESSED AIR CREASING DEVICE TECHNICAL ...

Page 3: ...USER INTERFACE 6 3 1 NUMERIC AND ALPHANUMERIC KEYPAD 6 3 2 SCHEDULE WINDOW 6 4 HOME SCREENSHOT 6 5 MANUAL HANDLING SCREENSHOT 6 5 1 MANUAL REINFORCEMENT FUNCTION 6 6 RECIPES SCREENSHOT 6 7 WRAPPING CYCLE SCREENSHOT 6 8 SCREENSHOT GENERAL PARAMETERS 6 9 PRODUCTION COUNTERS PALLETS SCREENSHOT 6 10 H M I SETTINGS SCREEN 6 11 PASSWORD MODIFICATION SCREENSHOT 6 12 PASSWORD INSERTION USER LOGIN SCREENSH...

Page 4: ...EPLACEMENT INFORMATION 9 1 RECOMMENDATIONS FOR REPLACING PARTS 9 2 REPLACING ROTATING TABLE WHEELS TECHNOPLAT CS CW 9 3 REPLACING ROTATING TABLE WHEELS TECHNOPLAT CS CW TP 9 4 REPLACEMENT OF THE CUTTING THREAD 9 5 LIST OF THE RECOMMENDED SPARE PARTS 9 6 MACHINE DISPOSAL AND SCRAPING 9 6 1 TAKING THE MACHINERY OUT OF SERVICE 9 6 2 MACHINE SCRAPPING 10 ENCLOSED DOCUMENTATION 10 1 WARRANTY CONDITIONS...

Page 5: ...rence any time the need should arise In order to easily consult the specific topics of interest check the table of contents Some information may not correspond completely to the actual configuration of the machine delivered Any additional information does not affect the readability of the text and the safety level The manufacturer reserves the right to modify the contents of the manual without pri...

Page 6: ...hnician Operator A person authorised and chosen from those who have the requirements skills and information necessary for installation use and ordinary maintenance of the machine Maintenance technician A person authorised and chosen among those who have the requirements skills and information necessary to perform ordinary and extraordinary machine maintenance He is expected therefore to possess pr...

Page 7: ...mmercial devices if necessary for machine use Instructions for unpacking and installation Quick start guide USB flash drive that contains the information listed Use and maintenance manual translated into various languages Spare parts catalogue Machine programming software Electrical wiring diagram 1 6 HOW TO READ THE DIRECTIONS FOR USE The handbook is divided in chapters each of which describes a ...

Page 8: ...c field The manufacturer is not responsible for any damage to the product delivered in the package during the wrapping and stabilisation and the following operation phases Non compliance with the instructions given may cause risks for safety and health of the persons and economic damages 2 2 SAFETY WARNINGS FOR HANDLING AND INSTALLATION The personnel authorised to handle the machine loading and un...

Page 9: ... knowledge required to carry out the specific tasks and must meet the conditions required for the safe use of the machine When using the machine for the first time the operator must read the manual and identify the controls and simulate some operations especially the start up and shutdown The machinery has been designed and manufactured to satisfy all the operating conditions indicated by the manu...

Page 10: ...e manufacturer DO NOT use or make use of machines with defective deactivated and or not perfectly installed safety devices DO NOT continue to use the machine if malfunctions have been detected Stop the machine immediately and restart it only after the normal conditions of use have been restored NEVER carry out an intervention with the machine enabled but ONLY after having stopped it properly under...

Page 11: ...at persists although all safety solutions have been applied and integrated during machine design The list specifies the residual risks specific for this type of machine Danger of collision and slipping Do not get onto machine partsduring its operation Danger of collision and slipping do not come near machineparts during its operation Upper limb cutting hazard Do not place hands inside components i...

Page 12: ...CHNOPLAT CS CW TP Body crushing hazard Do not linger in the machine operating area Danger of knocks Do not stand in the area where the arm moves Danger of arms crushing Do not place hands inside components in motion 12 79 ...

Page 13: ...HNOPLAT CS CW TP Danger of arms crushing Do not put hands inside the clamp unit Danger of scalding burning Never bring body parts close to the rotating arm unit and especially to the cutting line and sealers Only CW 13 79 ...

Page 14: ...ut the ordinary maintenance regulations replacements etc must possess the necessary technical and professional knowledge DO NOT carry out interventions different from those indicated in the user manual without the written consent of the manufacturer DO NOT use products that contain corrosive toxic and inflammable substances Wear the Individual Protection Devices provided by the laws on workplace s...

Page 15: ...ays laser light etc The installation area must not contain potentially explosive or flammable mixtures of gases or dust No contaminant or corrosive products acids chemicals salts etc may be used during production and maintenance Any products used must be kept away from electrical components The ambient temperature during storage must be between 25 C and 55 C Electrical equipment may be exposed to ...

Page 16: ...cal shock or electrocution D Hazard sign Danger of arms crushing E Prohibition sign Do not climb onto the ramp with the forklift F Information sign Indicates the direction in which the turntable rotates G Hazard sign Danger of high temperature H Prohibition sign Do not operate the component with your hands J Hazard sign Hand crushing danger L Information sign Do not get onto machine partsduring it...

Page 17: ...CHNOPLAT CS CW TECHNOPLAT CS CW TP 2 9 SURROUNDING AREAS The illustration depicts the perimeter work areas of the machine A Operator s working area B Pallet loading unloading area C Sorrounding area 17 79 ...

Page 18: ...TECHNOPLAT CS CW TECHNOPLAT CS CW TP D Safety guards Optional 18 79 ...

Page 19: ...ving table that turns the pallet and a reel carriage that unwinds and stretches the film It is equipped with a series of safety devices designed to avoid anyharm befalling the operator or other persons who come into contactwith the machine in any way The machine is produced in a range ofdifferent models in order to suit market requirements The loads are wrapped using reels of stretchable film whic...

Page 20: ...ble drive 4 Arm unit 5 Clamp unit 6 Rotating table 7 Carriage drive 8 Control panel 9 Pneumatic unit 10 Reel carriage 11 Base 12 Loading unloading ramp 3 1 1 DESCRIPTION OF MACHINE MODELS Technoplat CS Technoplat CS TP Rotating table with cutting coating system Technoplat CW Technoplat CW TP Rotating table with cutting sealing system Version CS uses film with adhesive Table Reel carriage features ...

Page 21: ...PVS with dual motorized pre stretch roller and electronically controlled film tension The pre stretch is adjustable from the 150 400 control panel 3 2 DESCRIPTION OF THE OPERATION CYCLE Phase 1 The pallet is loaded onto the turntable all the way to the end of the bracket on the plate and the operator wraps the end of the film in the eyelet of the limit stop bracket i Caution Warning Danger of arms...

Page 22: ...ge base microswitch stops the descentwhen there are obstacles underthe carriage B Mechanical device for blockingthe reel carriage it stopsthe reel carriage falling in theevent that the lifting ropebreaks C Main switch to turn the electricsupply on and off It can bepadlocked to prevent unauthorisedpersonnel from startingthe machine during adjustmentsand maintenance D Acoustic signal signals the sta...

Page 23: ... the user interface G Emergency button the machine stops immediately when this button is pressed in emergency situations To reset rotate the button in the direction indicated by the arrow H Solenoid valve To eliminate the pneumatic pressure inside the machine in case of an emergency Stop L Pressure switch puts machine in emergency when line pressure is lower than set value 23 79 ...

Page 24: ...stops the descentwhen there are obstaclesunder the roll holder carriage E Photocell detects the presenceand the height of the loadto be wrapped G Load cell sensor it detects the tension of the film and enables thespeed variation of the pre stretching rollers H Electric motor it drives the pre stretch rollers L Sensor enables the in phase stop of the rotary table M Trolley lifting sensor it defines...

Page 25: ...ility of the machine the manufacturer furnishes the accessories listed below Pneumatic pressure platen A pneumatically controlled device to stabilise the load It is equipped with a rod pneumatic cylinder MAX 800 mm stroke It is necessary to adjust the height depending on the dimensions of the product to be wrapped For its operation it is necessary to have an air distribution system Mechanical pres...

Page 26: ... film in a point during wrapping so as to reinforce the package The device is available either with compressed air or electric Film reinforcing device it is used to reinforce the film at the base of the product or on the pallet Rope start used to start the operating cycle 26 79 ...

Page 27: ...p Perimeter protections Rotating table with 2500 kg capacity allows uploading of products up to 2500 kg Rotating worktable ø 1800 used to wrap pallets that are larger than standard ones Film spool shaft ø 50 Spool carriage for reels Coreless Additional drawing gears For trolley PDS 150 200 250 300 Power supply other than standard 27 79 ...

Page 28: ...00 1200 1200 2855 3 7 2 MACHINE TECHNICAL SPECIFICATIONS Description Units of measur ement EU USA Supply voltage V 220 240 1Ph 220 240 3Ph 380 415 3Ph N 120 GND Electrical supply frequency Hz 50 60 60 Installed power Technoplat 308 Technoplat 508 Technoplat 708 kW 2 1 2 5 2 9 2 1 2 5 2 9 Absorption Technoplat 308 Technoplat 508 Technoplat 708 A 8 7 10 4 12 22 7 22 7 Table rotational speed D 1650 D...

Page 29: ...3100 Air consumption 11 Nl min 3 7 4 COMPRESSED AIR CREASING DEVICE TECHNICAL FEATURES Description Value Operating pressure 6 1 bar No rod cylinder H 450 Air consumption 2 Nl min 3 8 TECHNICAL SPECIFICATIONS TECHNOPLAT CS CW TP The figure and table specify the dimensional characteristics and technicaldata of the machine 3 8 1 MACHINE AND PALLET DIMENSIONS H1 mm A mm H2 Max mm D mm L mm W mm E mm 2...

Page 30: ...1 5 12 5 11 Carriage up down speed m min 1 5 5 5 1 5 5 5 Maximum load kg 2000 2000 Total weight kg 600 760 600 760 Air consumption Nl min 5 5 Ambient operating temperature C 5 40 5 40 Installed power with mechanical presser kW 0 4 0 4 Absorption with mechanical presser A 1 7 1 7 3 8 3 PRESSER TECHNICAL SPECIFICATIONS Description Value Operating pressure 6 1 bar 0 6 0 1 MPa Rod pneumatic cylinder H...

Page 31: ...cription Measured level of A weighted emission sound pressure in the operator position LpA Functioning in working conditions 69 3 dB A i Caution Warning Prolonged exposure over 80 dB A may cause health problems The use of appropriate protection systems is recommended headphones ear plugs etc 3 11 INSTALLATION ENVIRONMENT CHARACTERISTICS Careful consideration must be given to the place where the ma...

Page 32: ... environment is created for the operator a boundary area that must be left around the machine for safety rea sons See surrounding areas a flat surface steady and without vibrations with adequate weight supporting capacity also in consideration of the palletised loads to be wrapped The area should have adequate outlets for the distribution of both the compressed air and electricity i Danger Warning...

Page 33: ...chine for UNSPECIFIED PURPOSES and assess the possible RESIDUAL RISKS 4 2 PACKAGING AND UNPACKING The packing is realised keeping the overall dimensions low also in consideration of the transport chosen To facilitate transport shipping can be performed with some components disassembled and appropriately protected and packaged Some parts especially electric equipment are protected with anti moistur...

Page 34: ...tion can be performed by different vehicles The diagram represents the most popular solutions During transport with the purpose to avoid sudden movements adequately anchor the machinery to the means of transportation Important For further transportation recreate the initial packaging conditions for transport and handling 34 79 ...

Page 35: ...echnical service personnel must perform installation and assembly operations Proceed as indicated 1 Insert the fork lift s forks in the specially designed spaces provided in the base 2 Lift the machine from the load surface if present i Danger Warning To perform the operation in safety insert some wooden spacers below the forks of the lift truck and position all to the floor 3 Place the machine in...

Page 36: ...rical box D using wrench G 4 5 2 SLIDE GUIDE MAST ASSEMBLY Proceed as indicated 1 In certain configurations it is necessary to raise and position the sliding mast H above the rotating table at the hinge 2 Insert the screws L in the hinge without tightening them 36 79 ...

Page 37: ...ith the screws N 6 Tighten the hinge screws L 4 5 3 LOADING UNLOADING RAMP ASSEMBLY TP VERSION Assemble the platform loading unloading ramp Y and connect the supply connector Z 4 5 4 ASSEMBLY OF THE CUTTING UNIT SEALING UNITS Depending on the configuration the cutting sealing arm should be assembled before the machine is started Proceed as indicated 1 Fix the sealing unit by tightening the screws ...

Page 38: ...B being careful to connect fittings and tubes marked with the same number 3 Connect the sensors C to the cylinders marked with the same number 4 Connect the D cutting and or welding connectors 4 5 5 ASSEMBLY OF THE PNEUMATIC PANEL 1 Fix the disk A with the screws B 38 79 ...

Page 39: ...screws S 3 Assemble the presser plate T to the arm Important If the pressure platen is supplied with the machine the connections have already been made by the Manufacturer 4 6 FASTENING THE MACHINE When you have finished assembling the units and checking the levels squaring parallelism and orthogonal shape you must fasten the machine body onto the floor Depending on the characteristics of the floo...

Page 40: ...abilities and have acquired certified experience in the specific field and must perform connections professionally taking into account all the regulative and legislative requirements When connections are completed make sure these requisites were observed by performing a general inspection before making the unit operative 4 9 PNEUMATIC CONNECTIONS Proceed as indicated 1 Insert a flexible tube on th...

Page 41: ...e identification plate and wiring diagram 2 Turn the mains switch to 0 OFF 3 Connect the power cable if supplied to the plug A as shown in the illustration according to the mains supply 4 The earth wire yellow and green must be connected to its earth terminal PE 5 Turn on machine with main switch 6 Press the Reset button 7 If you push the Start button the plate must rotate counterclockwise 41 79 ...

Page 42: ...safety conditions in compliance with the regulations on workplace safety to prevent and minimise the risks Pay attention to the SAFETY WARNINGS do not use the machine for UNSPECIFIED PURPOSES and assess the possible RESIDUAL RISKS 5 2 ADJUSTING FILM STRETCH Proceed as indicated 5 2 1 PDS TYPE REEL CARRIAGES REPLACE THE DRAWING GEARS Proceed as indicated 1 Stop the machine in safety conditions 2 Re...

Page 43: ...stretch depending on the resistance and the quality of the coating to obtain low consumption Pre stretch percentage Gear code L Gear code N 150 200 250 300 See spare parts catalogue 15 Assembly the small plate and correctly fix it to the gear of the new driving ratio 16 Assembly the gear of the new driving ratio 17 Position the gear with the side of the small plate coupled to the friction 18 Assem...

Page 44: ...peration set to manual mode up to top end stroke 2 Switch the machine off 3 Loosen the screws and tilt the stake resting it on the plate 4 Remove the guard B 5 Loosen the nuts C 6 Tighten the screw D M8x50 UNI 5739 element not supplied with a torque wrench element not supplied up to the torque 3 Nm 7 Re tighten the nuts up to the surface of the chain tightening pulley 8 Undo screw D 9 Refit the gu...

Page 45: ...g nuts B 3 Loosen the screw E 4 Adjust screw D so that wheel C is pressed on rotary plate by about 4 mm 5 Tighten the screw E 6 Tighten the nuts B 7 Refit guard A 5 6 CLAMP CLOSING ADJUSTMENT Adjust the aperture of the flow regulator of the clamp s control solenoid valve see Pneumatic layout so that its closure time is within 1 2 seconds 45 79 ...

Page 46: ...led The users as well as committing to comply with these requirements must apply all the safety rules and carefully study the description of the controls and the commissioning of the machinery 6 2 CONTROL DESCRIPTION The illustration shows the main controls of the machine and the list shows their description and function A Emergency stop push button it is used to stop with a voluntary action in ca...

Page 47: ...arameters currently in use and gives access the other pages 2 Manual handling screenshot The screenshot shows he controls to activate the handling of functions in manual mode 3 Recipes screenshot The screenshot displays the controls to activate the desired recipe 4 Wrapping cycle screenshot The screenshot displays the controls to program the wrapping cycle 5 Screenshot GENERAL PARAMETERS The scree...

Page 48: ...TECHNOPLAT CS CW TECHNOPLAT CS CW TP 48 79 ...

Page 49: ...TECHNOPLAT CS CW TECHNOPLAT CS CW TP 49 79 ...

Page 50: ...shot and the values entered are not stored C Switch The activation of the control cancels the character selected D Buttons The activation of the control cancels a character at a time starting from the last on the right E Switch The activation of the control stores the value or the text entered F Switch The activation of the control performs the functions of the spacing bar 6 3 2 SCHEDULE WINDOW Th...

Page 51: ...pper end of the pallet The number displayed indicates the value programmed F Push button used to program the quantity of reinforcement wrapping in the middle area of the pallet The number displayed indicates the value programmed G Push button used to program the quantity of wrapping at the base of the pallet The number displayed indicates the value programmed H Push button used to program the stre...

Page 52: ...g device If the electric creasing device is available you can set the folding percentage T5 F1 Special cycle T7 Cycle with cutting disabled T8 Cycle with sealing disabled CW version S Tool bar The tool bar is displayed on all the screens and contains only the keys that can be activated The list shows the description of the elements push buttons icons Etc displayed in the area Push button used to d...

Page 53: ...e anti clockwise E Push button JOG used to activate the lifting of the presser arm F Push button JOG used to activate the lowering of the presser arm G Push button JOG used to activate the lifting of the creasing device H Push button JOG used to activate the lowering of the creasing device I Push button JOG used to activate the return of the trolley and the timing of the worktable J Push button us...

Page 54: ...ring the execution of a standard recipe when the trolley is being lifted or lowered after carrying out the wrapping at the base of the bench or at the top end of the pallet it is possible to carry out the middle wrapping manually by pressing the key A with two different procedures Keep the key A pressed the trolley stops carrying out reinforcement turns until the key is released Repeatedly press t...

Page 55: ...uccessive recipes G Push button used to display the screen of the previous recipes 6 7 WRAPPING CYCLE SCREENSHOT The screenshot displays the controls to program the wrapping cycle A Area the name and number of the recipe are displayed C Push button used to select the type of wrapping cycle of the pallet At each activation the push button displays the function enabled with the reference icon Icon C...

Page 56: ... the stopping point of the spool carriage while it is rising only with automatic stop H Button visible only with cycle with cutting disabled used to enable and disable the programming of the distance from the ground offset for wrapping start Blue coloured background Function enabled Grey coloured background Function disabled L Push button used to program the positioning height and the number of re...

Page 57: ...NTERS PALLETS SCREENSHOT The screenshot displays the controls to check the quantity of pallets made partial and total A Area displays the counter total of wrapping cycles carried out by the machine B Area displays the counter partial of wrapping cycles carried out by the machine C Push button used to reset the counter B The function is active only if the system is accessed as machine responsible s...

Page 58: ...g the software version E Push button used to select the language F Push button used to display the screenshot for adjusting the date ad hour 6 11 PASSWORD MODIFICATION SCREENSHOT The screenshot displays the controls to modify the access password to the protected functions A Push button used to display the upper level screenshot B Area displays the characters entered C Numeric keypad D Push button ...

Page 59: ...revent another type of user from accessing the protected functions at the end of the operations use one of the following procedures to perform the user logout Touch the icon A1 located on the tool bar Turn off and turn on the machine again E Push button used to cancel the wrong characters entered 6 13 SERVICE SCREENSHOT The screenshot is only reserved to the Manufacturer s Support Service to perfo...

Page 60: ...ss the Home 1 1 screenshot 4 If required press the key E to copy the data of a recipe on another one 5 Select the concerned recipe 6 Program the name of the recipe 7 Press the button B to display the Home 1 screenshot 8 Press the push button C to display the wrapping cycle 4 screenshot 9 Program the parameters of the recipe The area D displays the preview of the pallet wrapping cycle 10 Press the ...

Page 61: ...E PARAMETER SETTING Proceed as indicated 1 Switch the machine on see Switching the machine on and off 2 Choose the recipe number 3 Press the button relative to the parameter to be modified to view the current value 4 Press the keys or scroll the slider to raise or lower the value until the desired value is obtained See Programming window This new value will be stored in the relative program 6 17 W...

Page 62: ...covering sheet on the top of the pallet reactivates the cycle by pressing the Start button the presser descends once more The carriage rises again until it reaches the top of the pallet performs the set number of upper wrappings of the pallet then descends once more thus completing the cycle In this way the position of the covering sheet bound as it is by the upwards and downwards spirals of film ...

Page 63: ...to press the start cycle button to restart the machine 6 19 2 MACHINE STOP DUE TO ELECTRICAL POWER CUT In case of voluntary interruption of electric power supply machine stops immediately The electrical engines stop When electric power supply returns the machine does not continue its operating cycle but remains still in the same position To restart operation 1 Press start cycle press the reset but...

Page 64: ...s to identify the minimum height of the pallet to be wrapped depending on the version of the presser assembly installed on the machine 6 20 1 ROD PNEUMATIC CYLINDER 1 Loosen the screw A 2 Adjust the height of the pneumatic cylinder B on the guide C according to the size of the product to be wrapped 3 Tighten the screw A Important The pneumatic pressure stroke is always 800 mm Presser assembly vers...

Page 65: ...e diagram printed on the carriage Important The dents on the carriage indicate the hot melt gluing side of the film spool inner or outer with a dotted line 3 Collect some film C until a thin cord is obtained and make it pass in the conical area D of the rollers 4 Pull the cord outwards The film will automatically drop on the roller and cover it all along its height 5 Fit the end of the film tight ...

Page 66: ...rm personnel operating in the near vicinity In particular confine the neighbouring areas to impede access to the devices that could if activated produce unexpected danger conditions provoking hazards to personal safety and health i Danger Warning Maintenance operations must only be performed with the machine disconnected from the electrical and pneumatic power supplies By regularly checking the wo...

Page 67: ... Every 2000 hours or 10000 cycles Cutting thread Wear check If necessary replace the component Contact the technical assistance service Every 5000 hours or 50000 cycles Revolving table wheels Change See Replacing rotating table wheels Every 5000 hours or 50000 cycles Carriage lifting wheels Change Every 5000 hours or 50000 cycles Reduction gears and gearmotors Replacing the lubricant Use lubricant...

Page 68: ...les Smear with grease Check lubricant level Do not top up and or replace the lubricant in reduction gears and gearmotors lubricated for life Keep to the recommended lubrication frequency to get top machine performances and a longer operating life Use lubricants oils or grease recommended by the manufacturer or with similar chemical physical features 7 4 LUBRICANTS TABLE The table below specifies t...

Page 69: ... motor Synthetic oil TELESIA OIL IP SYNTHESO D 220 EP KLUBER BLASIA S 220 AGIP Gear and worm gear motor Lithium grease ALVANIA R2 SHELL HL 2 ARAL ENERGREASE LS2 BP BEACON 2 ESSO MOBILIX MOBIL Bearings with support Synthetic oil 5 C 5 C VG 68 SAE 20 5 C 25 C VG 100 SAE 30 Reel carriage lifting chain Synthetic oil 25 C 45 C VG 150 SAE 40 45 C 70 C VG 220 SAE 50 Table rotation chain Important Do not ...

Page 70: ...ng of the machine is fundamental to guarantee efficiency in the long run All the machine must be kept free from dust dirt and foreign bodies The chromed shafts must be cleaned with a cloth and slightly lubricated with a cloth soaked in Vaseline oil The parts in plastic material must be cleaned with a slightly damp cloth do not use alcohol petrol or solvents The control panel is only to be dusted w...

Page 71: ... 1 Worktable 2 Cart 3 Pull 4 Pre stretch 5 Pressure platen POWER DRIVER LOW POWER DRIVER HIGH OVER VOLTAGE MAX VOLTAGE UNDER VOLTAGE HW POWER CURRENT OVER HEAT PHASE FAIL CURRENT MAX CURRENT INT MAX PARAMETER WRONG COM ERROR Contact the Servicing Dept E60 Film rupture alarm The film has broken or reel is empty Insert the film or replace reel E61 Table phase alarm A breakdown or obstacle block tabl...

Page 72: ...TECHNOPLAT CS CW TECHNOPLAT CS CW TP E84 Setup parameters incorrect alarm Data loss from control panel Upload the parameters from the USB flash drive supplied or enter them manually 72 79 ...

Page 73: ...improper repairs altered performance and economic damage The components and or safety devices shall be replaces ONLY with original spare parts to avoid altering the provided safety level Important Before performing any maintenance operation activate all of the security devices provided and evaluate the necessity to adequately inform personnel operating in the near vicinity In particular confine th...

Page 74: ...w A 2 Mount the B eye bolts and remove the top plate C 3 Remove the D seger 4 Remove the E fitting 5 Assemble the eyebolts F on the rotating table G 6 Lift the table and place it on the floor 7 Replace the wheels H 8 To reassemble perform the above steps in reverse sequence 9 4 REPLACEMENT OF THE CUTTING THREAD Proceed as indicated 1 Remove cover C 2 Loosen the fastening screws A 3 Position the ne...

Page 75: ...ING THE MACHINERY OUT OF SERVICE Disconnect the supplies to the machine electrical pneumatic Etc so that it cannot be restarted and position it in a place not easy to access Empty in ad adequate way the systems containing damaging substances and do it in accordance with the current laws in force at workplaces and those regulating environmental protection 9 6 2 MACHINE SCRAPPING Scrapping must be e...

Page 76: ...sible for any losses due to lack of production or injuries to persons or damage to things caused by malfunctions or forced suspension in using the machine covered by the warranty THE WARRANTY DOES NOT COVER damage caused by transport damage due to incorrect installation improper use of the machine or negligence tampering or repairs by unauthorised personnel lack of maintenance parts subject to nor...

Page 77: ...W TECHNOPLAT CS CW TP 10 2 STANDARD PNEUMATIC MACHINE CIRCUIT DIAGRAM Key A Presser cylinder B Arm cylinder C Clamp cylinder D Rubber cylinder E Creasing device cylinder F Blower on the arm G Blower at the base 77 79 ...

Page 78: ...PLAT CS CW TP 10 3 PNEUMATIC MACHINE CIRCUIT DIAGRAM WITH PROTECTION OPTIONAL Key A Presser cylinder B Arm cylinder C Clamp cylinder D Rubber cylinder E Creasing device cylinder F Blower on the arm G Blower at the base 78 79 ...

Page 79: ...kg IS IN CONFORMITY WITH DIRECTIVES DIRECTIVE 2006 42 EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 on machinery and amending Directive 95 16 EC DIRECTIVE 2014 30 EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 26 February 2014 on the harmonisation of the laws of the Member States relating to electromagnetic compatibility Reference to harmonised standards and relevant annexes...

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AETNAGROUP ROBOPAC TECHNOPLAT CS/CW, Use And Maintenance Manual

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