background image

On HED models 75, 100, 125 and 150, mounting nuts 

are furnished at the balance point (two positions only). 

On HED models 200, 250 and 300, mounting nuts are 

furnished at each corner of the unit. Mounting nuts will 

accommodate 3/8" x 16 threaded rods.

 

 

1 −  Cut  threaded  rods  to  desired  length  and  slide  a 

3/8" nut onto the rod.

 

 

2 −  Slide a flat washer onto the threaded rod AFTER 

the  nut  (7/16"  inside  diameter  X  1"  outside 

diameter X 1/16" thick washer).

 

 

3 −  Screw  the  rods  (two  or  four)  into  the  mounting 

nuts on the unit.

 

 

4 −  Tighten nuts to secure unit to rods. 

 

 

 

 

 

 

 

 

 

 
 

Combustion and Ventilation Air

 

 

Adequate facilities for supplying air for combustion and 

ventilation  must  be  provided  in  accordance  with  the 

current edition of ANSI Z223.1, section 5.3, and

 

 

CSA−B149 installation compliance codes, or applicable 

provisions of local building codes.

 

 

All  gas-fired  appliances  require  air  to  be  used  for  the 

combustion  process.  In  many  buildings  today,  there  is  a 

negative indoor air pressure caused by exhaust fans, etc.

 

 

If  sufficient  quantities  of  combustion  air  are  not 

available, the heater or another appliance will operate 

in  an  inefficient  manner,  resulting  in  incomplete 

combustion  which  can  result  in  the  production  of 

excessive carbon monoxide.

 

 

If  indoor  air  is  to  be  used  for  combustion,  it  must  be 

free of the following substances or the life of the heat 

exchanger  will be adversely  affected: chlorine, carbon 

tetrachloride,  cleaning  solvent,  halogen  refrigerants, 

acids, cements and glues, printing inks, fluorides, paint 

removers, varnishes, or any other corrosives.

 

 

Rotation of Combustion Air Inducer 

(HED−75, −100, −125 and −150 Only)

 

 

The combustion air inducer on HED models −75, −100, 

−125 and −150 may be rotated 90° either to the left or 

right  of  the  original  vertical  position  in  order  to  better 

suit the application.

 

 

NOTE

 − It is not permissible to rotate the combustion 

air inducer on HED models −200, −250 and −300.

 

 

Rotate the combustion air inducer assembly as follows:

 

 

1 −  Remove the heater from the carton. Decide the best 

duct heater orientation. The vent can be installed in 

one of three discharge positions: up, left, or right.

 

 

2 −  If  the  inducer  is  to  be  rotated,  follow  the 

instructions  in  this  section;  otherwise,  refer  to 

instructions under Venting" section.

 

 

3 −  Before  making  an  electrical  or  gas  connections, 

remove  the  securing  screws  on  the  flue 

box/combustion air inducer. See figure 2.

 

 

FLUE BOX AND

 

COMBUSTION AIR INDUCER ASSEMBLY

 

 

FLUE BOX GASKET

 

 

FLUE BOX

 

 

 

 

 

 

 
 

VEST PANEL

 

 

COMBUSTION AIR INDUCER GASKET

 

 

COMBUSTION AIR INDUCER

 

 

FIGURE 2

 

 

4 −  Remove  the  flue  box/combustion  air  inducer 

assembly,  ensuring  that  the  gasket  is  not 

damaged. If the gasket is damaged, replace it.

 

 

5 −  Use a 1/4" socket to remove the three screws which 

secure the combustion air inducer to the flue box.

 

 

Remove the inducer and gasket from the flue box 

ensuring  that  the  gasket  is  not  damaged.  If  the 

gasket is damaged, replace it.

 

 

6 −  Use  the  template  provided  in  the  back  of  this 

manual  to  mark  new  hole  locations.  Use  a  7/32" 

drill bit to drill holes in flue box.

 

 

7 −  Place  the  gasket  between  the  combustion  air 

inducer and the flue box. Rotate both the inducer 

and  the  gasket  90°  to  the  desired  position. 

Reinsert  and  tighten  the  three  inducer  securing 

screws (#8−16 X 1/2" HWHSMS).

 

 

8 −  Place the gasket between the flue box and the vest 

panel.  Position  the  flue  box/combustion  air  inducer 

assembly on the vest panel. Fasten the flue box to 

the  vest  panel  using  the  flue  box  securing  screws 

(#10−16 X 5/8" HWHSMS) and a 5/16" driver.

 

 

9 −  The  duct  heater  is  now  ready  for  installation  as 

described in the Venting section.

 

Do  not  use  the  gas  manifold  pipe  to  lift  unit.  Any 

excessive  upward  or  downward  force  on  the 

manifold pipe and bracket assembly can cause the 

ignition burner and igniter to become misaligned.

 

 

IMPORTANT

 

 

Insufficient combustion air can cause headaches, 

nausea, dizziness, asphyxiation or death.

 

 

CAUTION

 

 

5

Summary of Contents for HED Series

Page 1: ...mplate 17 Warranty 18 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exact ly could result in serious injury death or property damage Be sure to read and understand the installation operation and service instructions in this manual Improper installation adjustment alter ation service or maintenance can cause serious injury death or...

Page 2: ... in 31 5 16 32 3 16 41 1 8 3 11 16 40 17 1 2 3 1 4 25 39 1 8 15 3 8 35 1 16 9 HED 250 A S mm 795 817 1045 97 1016 445 83 635 994 391 891 229 HED 300 A S A Heat Exchanger Aluminum Steel S Heat Exchanger Stainless Steel Shipping The heater is completely assembled and is shipped with installation and operating instructions warranty certificate and flue transition Check the unit for shipping damage Th...

Page 3: ...e area clearance from the heater to combustible materials must be such that the combustible material must not attain a temperature above 160 F 71 C during continuous operation of the unit WARNING These units are CSA international design certified These duct heaters are certified for clearances to combustible material as listed in table 1 and on unit rating plate Accessibility and service clearance...

Page 4: ...onnection and not less than 2 equivalent diameters in length See figure 1 SINGLE BLOWER APPLICATION Top View 155 TRANSITION HED UNIT BLOWER AIR FLOW DUCT LENGTH L The formula for computing duct length L is 4WH W WidthH Height Inlet W H Duct length L is computed as shown by the formula and rounded to the nearest whole number MODEL INLET DUCT in mm DUCT NO WIDTH HEIGHT LENGTH L HED 75 15 13 3 8 29 3...

Page 5: ... rotate the combustion air inducer on HED models 200 250 and 300 Rotate the combustion air inducer assembly as follows 1 Remove the heater from the carton Decide the best duct heater orientation The vent can be installed in one of three discharge positions up left or right 2 If the inducer is to be rotated follow the instructions in this section otherwise refer to instructions under Venting sectio...

Page 6: ...l HED duct heaters are listed as Category 1 appliances for vertical vent installations 1 All HED duct heaters are to be used with NFPA or ANSI approved chimneys or U L listed type B 1 gas vents where applicable as well as the modifications and limitations listed in figure 2 Seal single wall vent material according to General Recommendations and Requirements section 2 Keep the vent connector runs a...

Page 7: ...ct heater If the HED duct heater is to be horizontally vented a positive pressure may be created in the vent The duct heater when installed with horizontal venting will perform as a category III appliance 1 Special vent materials approved for use with Category III appliances may be used with these units Refer to table 7 for venting components 2 If possible do not terminate the horizontal vent thro...

Page 8: ...he vent termination if permitted by authorities Fig 5 13 For horizontal venting the vent pipe must be supported with hangers no more than 3 feet 1m apart to prevent movement after installation 14 All horizontal vent applications which use Category III vent pipe must terminate with an approved Category III tee Opening end must face downward 15 When termination is routed through an exterior combusti...

Page 9: ...ructions OR listed special vent for Category III appliances SLOPE 1 4 IN PER FOOT RUN MAXIMUM NOTE Minimum horizontal length equals 5 feet 1 53 m This does not include termination tee Refer to table 6 for maximum length and number of elbows 12 INCHES 30 5 cm MINIMUM DOUBLE MALE VENT TERMINATION ADAPTER TEE Cat III kits only FIGURE 6 TABLE 5 Category III Horizontal Venting Components Required for H...

Page 10: ...fused disconnect switch with the fuse sized according to blower motor size Connect wiring through knockout on the junction box located on the side of the duct heater Refer to heater wiring diagram for connection information Use 18 gauge wire or larger for thermostat connections NOTE Electrically ground unit in accordance with local codes or in the absence of local codes in accordance with the curr...

Page 11: ...hese devices should be properly labeled by the installer GAS SUPPLY TO UNIT HEATER MANUAL MAIN SHUT OFF DISCONNECT GAS VALVE WILL NOT HOLD NORMAL TEST VALVE WHEN TEST PRESSURES OF 1 2 psig PRESSURES OF 1 2 psig 3 45kPa 3 45kPa OR HIGHER OR HIGHER WILL BE USED CAP UNIT HEATER FIGURE 8 Unit Start Up FOR YOUR SAFETY READ BEFORE LIGHTING WARNING Electric shock hazard Can cause injury or death Do not u...

Page 12: ...ttempt to light the burners manually 5 Honeywell VR8205 series turn manual knob on gas valve clockwise to OFF Do not force For White Rodgers 36 series gas valve move lever to OFF 6 Wait five minutes to clear out any gas If you then smell gas STOP Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you do not smell gas go to next step 7 Honeywell VR8...

Page 13: ...ximately centered in the tubes with no apparent impingement taking place 7 The ignition control will energize the ACC terminals approximately 45 seconds after ignition is established 8 After the thermostat demand is satisfied the gas valve is closed Five seconds after the demand is satisfied the combustion air inducer is shut off 9 The ignition control will de energize the ACC terminals approximat...

Page 14: ...e switch is factory set and no field adjustment is necessary Service LUBRICATION Combustion air inducer motor bearings are pre lubricated and sealed No further lubrication is necessary BURNERS 1 Periodically examine burner flames for proper appearance during the heating season 2 Before each heating season examine the burners for any deposits or blockage that may have occurred 3 Clean burners as fo...

Page 15: ...nit unit operating 3 Check amperage draw FLUE AND CHIMNEY Check all vent and vent connector joints for tightness Ensure that connections are sealed and that there are no blockages FAILURE TO OPERATE If unit fails to operate check the following 1 Is thermostat calling for heat 2 Is main disconnect closed 3 Is there a breaker tripped or a fuse blown 4 Is gas turned on at meter 5 Is manual shutoff va...

Page 16: ...l No Serial No Service Technician Electrical Connections Tight Air Shutters Properly Adjusted If Installed Supply Voltage Flue Connections Tight Blower Motor Lubrication O K Gas Piping Connections Tight Leak Tested THERMOSTAT Furnace Btu Input Calibrated Heat Anticipator Properly Set Line Pressure Manifold Pressure w c Level 16 ...

Page 17: ...TEMPLATE Location of Combustion Air Inducer Mounting Holes for Rotated Inducer EXISTING HOLE EXISTING HOLE EXISTING HOLE 17 ...

Page 18: ... credit in the amount of the heat exchanger original selling price toward the purchase of a new ADP unit heater No extended coverage granted for HED series heat exchangers For information on this product s warranty including accessing complete warranty terms registering for an extended warranty or obtaining instructions on filing a warranty claim please go to www ADPwarranty com In such states or ...

Page 19: ...19 ...

Page 20: ......

Reviews: