Adp HED Series Installation Instructions Manual Download Page 14

Gas Flow

 

 

To  check  for  proper  gas  flow  to  the  combustion 

chamber,  determine  the  Btu  input  from  the  appliance 

rating plate. Divide this input rating by the Btu per cubic 

feet of available gas. Result is the required number of 

cubic feet per hour. Determine the flow of gas through 

the gas meter for two minutes and multiply by 30 to get 

the hourly flow of gas.

 

 

Gas Pressure Adjustment

 

 

1 −  Check gas line pressure with unit firing at maximum 

rate. A minimum of 5" (127mm) w.c. for natural gas 
should be maintained for proper unit operation.

 

 

2 −  After line pressure has been checked and adjusted, 

check  regulator  pressure.  Adjust  manifold  pressure 
to  values  specified  on  the  unit  rating  plate.  See 
figure 8. If unit is installed at an altitude greater than 
7500  feet  (2286m),  unit  must  be  derated  by  four 
percent for each additional 1000 feet (305m) above

 

7500 feet (2286m).

 

 

Limit Control Switch

 

 

The limit control switch(es) are factory-set and are not 

field−adjustable.

 

 

 

 

 

Combustion Air Pressure Switch

 

 

This  pressure  switch  checks  for  proper  combustion  air 

inducer  operation  before  allowing  an  ignition  trial.  The 

switch is factory−set and no field adjustment is necessary.

 

Service

 

 

LUBRICATION

 

 

Combustion air inducer motor bearings are pre−lubricated 

and sealed. No further lubrication is necessary.

 

 

BURNERS

 

 

1 −  Periodically  examine  burner  flames  for  proper 

appearance during the heating season.

 

 

2 −  Before each heating season examine the burners 

for  any  deposits  or  blockage  that  may  have 

occurred.

 

 

3 −  Clean burners as follows:

 

 

a −   Turn off both electrical and gas supplies to unit.

 

 

b −  Disconnect  gas  supply  piping,  high  tension 

and  sensor  leads.  Remove  gas  manifold. 

Remove burner tray.

 

 

c −  Clean burners as necessary. Make sure that 

burner heads line up properly to ensure flame 

crossover. Check spark gap on electrode and 

adjust  if  required.  The  gap  should  be 

between  0.110"  and  0.140"  (2.8  mm  to  3.6 

mm).  The  gap  may  be  checked  with 

appropriately  sized  twist  drills  or  feeler 

gauges.

 

 

d −  Reinstall  burner  tray,  gas  manifold,  high 

tension  and  sensor  leads.  Reconnect  gas 

supply piping.

 

 

e −  Restore  electrical  power  and  gas  supply. 

Follow lighting instructions to light unit. Check 

burner flame.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 
 

Turn off gas and electrical power to unit before per-

forming any maintenance  or service operations on 

this  unit.  Remember  to  follow  lighting  instructions 

when  putting  unit  back  into  operation  after  service 

or maintenance.

 

 

IMPORTANT

 

 

14

Summary of Contents for HED Series

Page 1: ...mplate 17 Warranty 18 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exact ly could result in serious injury death or property damage Be sure to read and understand the installation operation and service instructions in this manual Improper installation adjustment alter ation service or maintenance can cause serious injury death or...

Page 2: ... in 31 5 16 32 3 16 41 1 8 3 11 16 40 17 1 2 3 1 4 25 39 1 8 15 3 8 35 1 16 9 HED 250 A S mm 795 817 1045 97 1016 445 83 635 994 391 891 229 HED 300 A S A Heat Exchanger Aluminum Steel S Heat Exchanger Stainless Steel Shipping The heater is completely assembled and is shipped with installation and operating instructions warranty certificate and flue transition Check the unit for shipping damage Th...

Page 3: ...e area clearance from the heater to combustible materials must be such that the combustible material must not attain a temperature above 160 F 71 C during continuous operation of the unit WARNING These units are CSA international design certified These duct heaters are certified for clearances to combustible material as listed in table 1 and on unit rating plate Accessibility and service clearance...

Page 4: ...onnection and not less than 2 equivalent diameters in length See figure 1 SINGLE BLOWER APPLICATION Top View 155 TRANSITION HED UNIT BLOWER AIR FLOW DUCT LENGTH L The formula for computing duct length L is 4WH W WidthH Height Inlet W H Duct length L is computed as shown by the formula and rounded to the nearest whole number MODEL INLET DUCT in mm DUCT NO WIDTH HEIGHT LENGTH L HED 75 15 13 3 8 29 3...

Page 5: ... rotate the combustion air inducer on HED models 200 250 and 300 Rotate the combustion air inducer assembly as follows 1 Remove the heater from the carton Decide the best duct heater orientation The vent can be installed in one of three discharge positions up left or right 2 If the inducer is to be rotated follow the instructions in this section otherwise refer to instructions under Venting sectio...

Page 6: ...l HED duct heaters are listed as Category 1 appliances for vertical vent installations 1 All HED duct heaters are to be used with NFPA or ANSI approved chimneys or U L listed type B 1 gas vents where applicable as well as the modifications and limitations listed in figure 2 Seal single wall vent material according to General Recommendations and Requirements section 2 Keep the vent connector runs a...

Page 7: ...ct heater If the HED duct heater is to be horizontally vented a positive pressure may be created in the vent The duct heater when installed with horizontal venting will perform as a category III appliance 1 Special vent materials approved for use with Category III appliances may be used with these units Refer to table 7 for venting components 2 If possible do not terminate the horizontal vent thro...

Page 8: ...he vent termination if permitted by authorities Fig 5 13 For horizontal venting the vent pipe must be supported with hangers no more than 3 feet 1m apart to prevent movement after installation 14 All horizontal vent applications which use Category III vent pipe must terminate with an approved Category III tee Opening end must face downward 15 When termination is routed through an exterior combusti...

Page 9: ...ructions OR listed special vent for Category III appliances SLOPE 1 4 IN PER FOOT RUN MAXIMUM NOTE Minimum horizontal length equals 5 feet 1 53 m This does not include termination tee Refer to table 6 for maximum length and number of elbows 12 INCHES 30 5 cm MINIMUM DOUBLE MALE VENT TERMINATION ADAPTER TEE Cat III kits only FIGURE 6 TABLE 5 Category III Horizontal Venting Components Required for H...

Page 10: ...fused disconnect switch with the fuse sized according to blower motor size Connect wiring through knockout on the junction box located on the side of the duct heater Refer to heater wiring diagram for connection information Use 18 gauge wire or larger for thermostat connections NOTE Electrically ground unit in accordance with local codes or in the absence of local codes in accordance with the curr...

Page 11: ...hese devices should be properly labeled by the installer GAS SUPPLY TO UNIT HEATER MANUAL MAIN SHUT OFF DISCONNECT GAS VALVE WILL NOT HOLD NORMAL TEST VALVE WHEN TEST PRESSURES OF 1 2 psig PRESSURES OF 1 2 psig 3 45kPa 3 45kPa OR HIGHER OR HIGHER WILL BE USED CAP UNIT HEATER FIGURE 8 Unit Start Up FOR YOUR SAFETY READ BEFORE LIGHTING WARNING Electric shock hazard Can cause injury or death Do not u...

Page 12: ...ttempt to light the burners manually 5 Honeywell VR8205 series turn manual knob on gas valve clockwise to OFF Do not force For White Rodgers 36 series gas valve move lever to OFF 6 Wait five minutes to clear out any gas If you then smell gas STOP Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you do not smell gas go to next step 7 Honeywell VR8...

Page 13: ...ximately centered in the tubes with no apparent impingement taking place 7 The ignition control will energize the ACC terminals approximately 45 seconds after ignition is established 8 After the thermostat demand is satisfied the gas valve is closed Five seconds after the demand is satisfied the combustion air inducer is shut off 9 The ignition control will de energize the ACC terminals approximat...

Page 14: ...e switch is factory set and no field adjustment is necessary Service LUBRICATION Combustion air inducer motor bearings are pre lubricated and sealed No further lubrication is necessary BURNERS 1 Periodically examine burner flames for proper appearance during the heating season 2 Before each heating season examine the burners for any deposits or blockage that may have occurred 3 Clean burners as fo...

Page 15: ...nit unit operating 3 Check amperage draw FLUE AND CHIMNEY Check all vent and vent connector joints for tightness Ensure that connections are sealed and that there are no blockages FAILURE TO OPERATE If unit fails to operate check the following 1 Is thermostat calling for heat 2 Is main disconnect closed 3 Is there a breaker tripped or a fuse blown 4 Is gas turned on at meter 5 Is manual shutoff va...

Page 16: ...l No Serial No Service Technician Electrical Connections Tight Air Shutters Properly Adjusted If Installed Supply Voltage Flue Connections Tight Blower Motor Lubrication O K Gas Piping Connections Tight Leak Tested THERMOSTAT Furnace Btu Input Calibrated Heat Anticipator Properly Set Line Pressure Manifold Pressure w c Level 16 ...

Page 17: ...TEMPLATE Location of Combustion Air Inducer Mounting Holes for Rotated Inducer EXISTING HOLE EXISTING HOLE EXISTING HOLE 17 ...

Page 18: ... credit in the amount of the heat exchanger original selling price toward the purchase of a new ADP unit heater No extended coverage granted for HED series heat exchangers For information on this product s warranty including accessing complete warranty terms registering for an extended warranty or obtaining instructions on filing a warranty claim please go to www ADPwarranty com In such states or ...

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