Adp HED Series Installation Instructions Manual Download Page 13

 

To Turn Off Gas to Unit

 

 

 

1 −  Set thermostat to lowest level.

 

 

2 − Turn off all electrical power to unit if service is to 

be performed.

 

3  −  Honeywell  VR8215  series  gas  valve,  push  the   

ON-OFF switch to OFF. Do not force. For White 

Rodgers 36 series gas valve, move lever to OFF

 

 

Heating Sequence of Operation

 

 

1 −  When  the  thermostat  calls  for  heat,  the 

combustion air inducer starts immediately.

 

 

2 −  Combustion  air  pressure  switch  proves  inducer 

operation  before  allowing  power  to  the  ignition 

controller.  This  switch  is  factory-set  and  no 

adjustment is necessary.

 

 

3 −  After  prepurge  of  approximately  30  seconds,  the 

spark  ignition  is  energized  and  the  solenoid 

valves  open  in  the  gas  valve.  HED  models  200, 

250  and  300  are  equipped  with  a  step  opening 

valve. During ignition phase of start-up a pressure 

of  approximately  25%  of  full  rate  allows  even 

ignition of all burners for several seconds before 

full rate pressure is established.

 

 

4 −  The spark then ignites the gas, the ignition sensor 

proves  the  flame,  and  the  combustion  process 

continues.

 

 

5 −  In  the  event  that  the  flame  is  not  detected  after 

the first 10−second trial for ignition, the controller 

will repeat steps 3 and 4 an additional two times 

before  locking  out  the  gas  valve.  Ignition  control 

will  then  automatically  repeat  steps  3,  4,  and  5 

after 60 minutes.

 

 

NOTE

: To interrupt the 60−minute lockout period, move 

thermostat from Heat" to OFF" then back to Heat."

 

 

Heating sequence then restarts at step 1.

 

 

6 −  The burners must light without noticeable crossover 

delay. There must be no flame lifting from the burner 

heads,  flashback  or  burning  within  the  burner.  The 

flames  should  be  predominantly  blue  in  color  and 

should be approximately centered in the tubes with 

no apparent impingement taking place.

 

 

7 −  The  ignition  control  will  energize  the  ACC 

terminals approximately 45 seconds after ignition 

is established.

 

 

8 −  After the thermostat demand is satisfied, the gas 

valve is closed. Five seconds after the demand is 

satisfied, the combustion air inducer is shut off.

 

9 −  The  ignition  control  will  de-energize  the  ACC 

terminals  approximately  150  seconds  after  the 

gas valve is de-energized.

 

 

Ignition Control LED

 

 

The  ignition  control  contains  a  green  LED  which 

indicates the following:

 

 

TABLE 6

 

IGNITION CONTROL LED

 

 

LED

   

UNIT OPERATION

 

 

 

   

 

Slow

   

Normal Operation − No call for heat

 

 

Flash*

 

 

 

   

 

 

   

 

Fast

   

Normal Operation − Call for heat

 

 

Flash

 

 

 

   

 

 

   

 

2

 

 

System lockout − failed to detect or sustain

 

 

Flashes

 

 

flame

 

 

 

   

 

3

 

 

Pressure switch failed closed before CAI is en-

 

 

Flashes

 

 

ergized or failed open after CAI is energized

 

 

 

   

 

4

 

 

High limit or rollout switch open

 

 

Flashes

 

 

 

   

 

 

   

 

5

 

 

Flame sensed and gas valve not energized

 

 

Flashes

 

 

 

   

 

 

   

 

Steady

   

Loss of power

 

 

Off

 

 

 

   

 

 

   

 

Steady

   

Ignition control failure

 

 

On

 

 

 

   

 

 

 

 

 

 

*When thermostat is placed in continuous fan mode, LED will 

slowly flash.

 

 

High Altitude Adjustment

 

 

In Canada, certification for installation at altitudes over 

4500 feet (1372m) above sea level is the jurisdiction of 

the local authorities.

 

 

Unit  may  be  fired  at  full  input  up  to  2000  feet  (610m) 

above  sea  level.  At  altitudes  of  2000-4500  feet 

(610−1372m) units have a fixed derate. See markings 

on  unit  for  correct  input.  No  additional  adjustment  is 

necessary. If unit is installed at an altitude greater than 

4500 ft. (1372m), unit must be derated by 4 percent for 

each additional 1000 ft. (305m) above sea level  or as 

permitted by the requirements of the local authorities.

 

 

NOTE

 − A natural to LP/propane gas changeover kit is 

required  to  convert  the  unit  in  the  field.  Refer  to  the 

installation instructions supplied with the changeover kit 

for conversion procedure.

 

13

Summary of Contents for HED Series

Page 1: ...mplate 17 Warranty 18 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exact ly could result in serious injury death or property damage Be sure to read and understand the installation operation and service instructions in this manual Improper installation adjustment alter ation service or maintenance can cause serious injury death or...

Page 2: ... in 31 5 16 32 3 16 41 1 8 3 11 16 40 17 1 2 3 1 4 25 39 1 8 15 3 8 35 1 16 9 HED 250 A S mm 795 817 1045 97 1016 445 83 635 994 391 891 229 HED 300 A S A Heat Exchanger Aluminum Steel S Heat Exchanger Stainless Steel Shipping The heater is completely assembled and is shipped with installation and operating instructions warranty certificate and flue transition Check the unit for shipping damage Th...

Page 3: ...e area clearance from the heater to combustible materials must be such that the combustible material must not attain a temperature above 160 F 71 C during continuous operation of the unit WARNING These units are CSA international design certified These duct heaters are certified for clearances to combustible material as listed in table 1 and on unit rating plate Accessibility and service clearance...

Page 4: ...onnection and not less than 2 equivalent diameters in length See figure 1 SINGLE BLOWER APPLICATION Top View 155 TRANSITION HED UNIT BLOWER AIR FLOW DUCT LENGTH L The formula for computing duct length L is 4WH W WidthH Height Inlet W H Duct length L is computed as shown by the formula and rounded to the nearest whole number MODEL INLET DUCT in mm DUCT NO WIDTH HEIGHT LENGTH L HED 75 15 13 3 8 29 3...

Page 5: ... rotate the combustion air inducer on HED models 200 250 and 300 Rotate the combustion air inducer assembly as follows 1 Remove the heater from the carton Decide the best duct heater orientation The vent can be installed in one of three discharge positions up left or right 2 If the inducer is to be rotated follow the instructions in this section otherwise refer to instructions under Venting sectio...

Page 6: ...l HED duct heaters are listed as Category 1 appliances for vertical vent installations 1 All HED duct heaters are to be used with NFPA or ANSI approved chimneys or U L listed type B 1 gas vents where applicable as well as the modifications and limitations listed in figure 2 Seal single wall vent material according to General Recommendations and Requirements section 2 Keep the vent connector runs a...

Page 7: ...ct heater If the HED duct heater is to be horizontally vented a positive pressure may be created in the vent The duct heater when installed with horizontal venting will perform as a category III appliance 1 Special vent materials approved for use with Category III appliances may be used with these units Refer to table 7 for venting components 2 If possible do not terminate the horizontal vent thro...

Page 8: ...he vent termination if permitted by authorities Fig 5 13 For horizontal venting the vent pipe must be supported with hangers no more than 3 feet 1m apart to prevent movement after installation 14 All horizontal vent applications which use Category III vent pipe must terminate with an approved Category III tee Opening end must face downward 15 When termination is routed through an exterior combusti...

Page 9: ...ructions OR listed special vent for Category III appliances SLOPE 1 4 IN PER FOOT RUN MAXIMUM NOTE Minimum horizontal length equals 5 feet 1 53 m This does not include termination tee Refer to table 6 for maximum length and number of elbows 12 INCHES 30 5 cm MINIMUM DOUBLE MALE VENT TERMINATION ADAPTER TEE Cat III kits only FIGURE 6 TABLE 5 Category III Horizontal Venting Components Required for H...

Page 10: ...fused disconnect switch with the fuse sized according to blower motor size Connect wiring through knockout on the junction box located on the side of the duct heater Refer to heater wiring diagram for connection information Use 18 gauge wire or larger for thermostat connections NOTE Electrically ground unit in accordance with local codes or in the absence of local codes in accordance with the curr...

Page 11: ...hese devices should be properly labeled by the installer GAS SUPPLY TO UNIT HEATER MANUAL MAIN SHUT OFF DISCONNECT GAS VALVE WILL NOT HOLD NORMAL TEST VALVE WHEN TEST PRESSURES OF 1 2 psig PRESSURES OF 1 2 psig 3 45kPa 3 45kPa OR HIGHER OR HIGHER WILL BE USED CAP UNIT HEATER FIGURE 8 Unit Start Up FOR YOUR SAFETY READ BEFORE LIGHTING WARNING Electric shock hazard Can cause injury or death Do not u...

Page 12: ...ttempt to light the burners manually 5 Honeywell VR8205 series turn manual knob on gas valve clockwise to OFF Do not force For White Rodgers 36 series gas valve move lever to OFF 6 Wait five minutes to clear out any gas If you then smell gas STOP Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you do not smell gas go to next step 7 Honeywell VR8...

Page 13: ...ximately centered in the tubes with no apparent impingement taking place 7 The ignition control will energize the ACC terminals approximately 45 seconds after ignition is established 8 After the thermostat demand is satisfied the gas valve is closed Five seconds after the demand is satisfied the combustion air inducer is shut off 9 The ignition control will de energize the ACC terminals approximat...

Page 14: ...e switch is factory set and no field adjustment is necessary Service LUBRICATION Combustion air inducer motor bearings are pre lubricated and sealed No further lubrication is necessary BURNERS 1 Periodically examine burner flames for proper appearance during the heating season 2 Before each heating season examine the burners for any deposits or blockage that may have occurred 3 Clean burners as fo...

Page 15: ...nit unit operating 3 Check amperage draw FLUE AND CHIMNEY Check all vent and vent connector joints for tightness Ensure that connections are sealed and that there are no blockages FAILURE TO OPERATE If unit fails to operate check the following 1 Is thermostat calling for heat 2 Is main disconnect closed 3 Is there a breaker tripped or a fuse blown 4 Is gas turned on at meter 5 Is manual shutoff va...

Page 16: ...l No Serial No Service Technician Electrical Connections Tight Air Shutters Properly Adjusted If Installed Supply Voltage Flue Connections Tight Blower Motor Lubrication O K Gas Piping Connections Tight Leak Tested THERMOSTAT Furnace Btu Input Calibrated Heat Anticipator Properly Set Line Pressure Manifold Pressure w c Level 16 ...

Page 17: ...TEMPLATE Location of Combustion Air Inducer Mounting Holes for Rotated Inducer EXISTING HOLE EXISTING HOLE EXISTING HOLE 17 ...

Page 18: ... credit in the amount of the heat exchanger original selling price toward the purchase of a new ADP unit heater No extended coverage granted for HED series heat exchangers For information on this product s warranty including accessing complete warranty terms registering for an extended warranty or obtaining instructions on filing a warranty claim please go to www ADPwarranty com In such states or ...

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