Adp HED Series Installation Instructions Manual Download Page 11

 

Gas Connection

 

 

When connecting gas supply, the length of the run from 

the meter must be considered in determining the pipe 

size to avoid excessive pressure drop. A line pressure 

of  7"  w.c.  (178  mm  w.c.)  for  natural  gas  should  be 

maintained  when  sizing  piping.  For  correct  sizing  of 

piping, consult the utility having jurisdiction.

 

 

A drip leg should be installed in the vertical pipe run to 

the  unit.  In  some  localities,  codes  may  require  that  a 

manual  main  shutoff  valve  and  union  (furnished  by 

installer)  be  installed  external  to  the  unit.  Union  must 

be of the ground joint type. See figure 7.

 

 

A 1/8" NPT plugged tap must be installed immediately 

upstream of the gas supply connection to the heater.

 

 

NOTE

  −  Compounds  used  on  threaded  joints  of  gas 

piping  must  be  resistant  to  the  actions  of  liquefied 

petroleum gases.

 

 

 

 

GAS SUPPLY CONNECTION

 

 

 

MANUAL

 

 

 

MAIN SHUT−OFF VALVE

 

 

 

(Furnished by Installer)

 

 

GROUND

 

 

 

JOINT UNION

 

 

 

1/8 NPT

 

 

 

PLUGGED

 

GAS FLOW

 

 

TAP

 

 

 

 

DRIP LEG

 

 

 

 
 

FIGURE 7

 

 

 
 

Leak Check

 

 

After gas piping is completed, carefully check all piping 

connections,  (field  and  factory),  for  gas  leaks.  Use  a 

soap solution or other preferred means.

 

The  appliance  must  be  isolated  from  the  gas  supply 

piping  system  by  closing  its  individual  manual  gas 

shutoff  valve  during  any  pressure  testing  of  the  gas 

supply system at test pressures equal to or less than 

1/2 psig (3.45kPa). 

 

NOTE

  −  In  case  emergency  shutdown  is  required,  shut 

down main gas valve and disconnect main power to unit. 

These devices should be properly labeled by the installer.

 

 

 

GAS SUPPLY TO UNIT HEATER

 

 

MANUAL MAIN SHUT−OFF

 

 

DISCONNECT GAS

 

 

VALVE WILL NOT HOLD

 

 

 

NORMAL TEST

 

       

 

VALVE WHEN TEST

 

 

PRESSURES OF 1/2 psig

 

       

 

PRESSURES OF

 

 

 

 

1/2 psig (3.45kPa)

 

 

(3.45kPa) OR HIGHER

 

   

     

 

 

 

 

 

 

 

 

 

OR HIGHER WILL

 

 

   

     

 

 

 

 

 

 

 

 

 

 

 

 

 

   

   

 

 

BE USED.

 

 

 

 

 

 

 

 

 

 

 

 

          

  

 

 

 

 

 

 

 

 

   

 

   

 

 

 

 

CAP

 

   

 

 

 

 

   

 

 

 

 

   

 

 

 

 

   

 

 

 

 

UNIT HEATER

 

 

   

 

   

 

 

 

 

     

  

 

   

 

 

 

   

 

 

 

   

 

 

 

 

 

FIGURE 8

 

 
 

Unit Start−Up

 

 

FOR YOUR SAFETY READ BEFORE LIGHTING

 

 

WARNING

 

 

Electric  shock  hazard.  Can  cause  injury 

or death. Do not use this appliance if any 

part has been under water. Immedi-ately 

call  a  qualified  service  technician  to 

inspect  the  furnace  and  to  replace  any 

part  of  the  control  system  and  any  gas 

control which has been under wa-ter.

 

 

 
 

WARNING

 

 

Danger of explosion. Can cause injury or 

product  or  property  damage.  If 

overheating  occurs  or  if  gas  supply  fails 

to shut off, shut off the manual gas valve 

to  the  appliance  before  shutting  off 

electrical supply

 

 

The heater and its individual shut off valve must be 

disconnected  from  the  gas  supply  piping  system 

during  any  pressure  testing  of  that  system  at  test 

pressures  in  excess  of  1/2  psig  (3.45kPa).  See 

figure 8.

 

 

IMPORTANT

 

 

DO NOT use matches, candles, flame or other 

sources of ignition to check for gas leaks.

 

CAUTION

 

 

Electric  shock  hazard.  Can  cause  injury 

or death. Do not use this appliance if any 

part  has  been  under  water.  Immediately 

call  a  qualified  service  technician  to 

inspect  the  furnace  and  to  replace  any 

part  of  the  control  system  and  any  gas 

control which has been under water.

 

 

Danger of explosion. Can cause injury or 

product or property damage. If overheating 

occurs or if gas supply fails to shut off, shut 

off the manual gas valve to the appliance 

before shutting off electrical supply.

 

11

Summary of Contents for HED Series

Page 1: ...mplate 17 Warranty 18 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exact ly could result in serious injury death or property damage Be sure to read and understand the installation operation and service instructions in this manual Improper installation adjustment alter ation service or maintenance can cause serious injury death or...

Page 2: ... in 31 5 16 32 3 16 41 1 8 3 11 16 40 17 1 2 3 1 4 25 39 1 8 15 3 8 35 1 16 9 HED 250 A S mm 795 817 1045 97 1016 445 83 635 994 391 891 229 HED 300 A S A Heat Exchanger Aluminum Steel S Heat Exchanger Stainless Steel Shipping The heater is completely assembled and is shipped with installation and operating instructions warranty certificate and flue transition Check the unit for shipping damage Th...

Page 3: ...e area clearance from the heater to combustible materials must be such that the combustible material must not attain a temperature above 160 F 71 C during continuous operation of the unit WARNING These units are CSA international design certified These duct heaters are certified for clearances to combustible material as listed in table 1 and on unit rating plate Accessibility and service clearance...

Page 4: ...onnection and not less than 2 equivalent diameters in length See figure 1 SINGLE BLOWER APPLICATION Top View 155 TRANSITION HED UNIT BLOWER AIR FLOW DUCT LENGTH L The formula for computing duct length L is 4WH W WidthH Height Inlet W H Duct length L is computed as shown by the formula and rounded to the nearest whole number MODEL INLET DUCT in mm DUCT NO WIDTH HEIGHT LENGTH L HED 75 15 13 3 8 29 3...

Page 5: ... rotate the combustion air inducer on HED models 200 250 and 300 Rotate the combustion air inducer assembly as follows 1 Remove the heater from the carton Decide the best duct heater orientation The vent can be installed in one of three discharge positions up left or right 2 If the inducer is to be rotated follow the instructions in this section otherwise refer to instructions under Venting sectio...

Page 6: ...l HED duct heaters are listed as Category 1 appliances for vertical vent installations 1 All HED duct heaters are to be used with NFPA or ANSI approved chimneys or U L listed type B 1 gas vents where applicable as well as the modifications and limitations listed in figure 2 Seal single wall vent material according to General Recommendations and Requirements section 2 Keep the vent connector runs a...

Page 7: ...ct heater If the HED duct heater is to be horizontally vented a positive pressure may be created in the vent The duct heater when installed with horizontal venting will perform as a category III appliance 1 Special vent materials approved for use with Category III appliances may be used with these units Refer to table 7 for venting components 2 If possible do not terminate the horizontal vent thro...

Page 8: ...he vent termination if permitted by authorities Fig 5 13 For horizontal venting the vent pipe must be supported with hangers no more than 3 feet 1m apart to prevent movement after installation 14 All horizontal vent applications which use Category III vent pipe must terminate with an approved Category III tee Opening end must face downward 15 When termination is routed through an exterior combusti...

Page 9: ...ructions OR listed special vent for Category III appliances SLOPE 1 4 IN PER FOOT RUN MAXIMUM NOTE Minimum horizontal length equals 5 feet 1 53 m This does not include termination tee Refer to table 6 for maximum length and number of elbows 12 INCHES 30 5 cm MINIMUM DOUBLE MALE VENT TERMINATION ADAPTER TEE Cat III kits only FIGURE 6 TABLE 5 Category III Horizontal Venting Components Required for H...

Page 10: ...fused disconnect switch with the fuse sized according to blower motor size Connect wiring through knockout on the junction box located on the side of the duct heater Refer to heater wiring diagram for connection information Use 18 gauge wire or larger for thermostat connections NOTE Electrically ground unit in accordance with local codes or in the absence of local codes in accordance with the curr...

Page 11: ...hese devices should be properly labeled by the installer GAS SUPPLY TO UNIT HEATER MANUAL MAIN SHUT OFF DISCONNECT GAS VALVE WILL NOT HOLD NORMAL TEST VALVE WHEN TEST PRESSURES OF 1 2 psig PRESSURES OF 1 2 psig 3 45kPa 3 45kPa OR HIGHER OR HIGHER WILL BE USED CAP UNIT HEATER FIGURE 8 Unit Start Up FOR YOUR SAFETY READ BEFORE LIGHTING WARNING Electric shock hazard Can cause injury or death Do not u...

Page 12: ...ttempt to light the burners manually 5 Honeywell VR8205 series turn manual knob on gas valve clockwise to OFF Do not force For White Rodgers 36 series gas valve move lever to OFF 6 Wait five minutes to clear out any gas If you then smell gas STOP Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you do not smell gas go to next step 7 Honeywell VR8...

Page 13: ...ximately centered in the tubes with no apparent impingement taking place 7 The ignition control will energize the ACC terminals approximately 45 seconds after ignition is established 8 After the thermostat demand is satisfied the gas valve is closed Five seconds after the demand is satisfied the combustion air inducer is shut off 9 The ignition control will de energize the ACC terminals approximat...

Page 14: ...e switch is factory set and no field adjustment is necessary Service LUBRICATION Combustion air inducer motor bearings are pre lubricated and sealed No further lubrication is necessary BURNERS 1 Periodically examine burner flames for proper appearance during the heating season 2 Before each heating season examine the burners for any deposits or blockage that may have occurred 3 Clean burners as fo...

Page 15: ...nit unit operating 3 Check amperage draw FLUE AND CHIMNEY Check all vent and vent connector joints for tightness Ensure that connections are sealed and that there are no blockages FAILURE TO OPERATE If unit fails to operate check the following 1 Is thermostat calling for heat 2 Is main disconnect closed 3 Is there a breaker tripped or a fuse blown 4 Is gas turned on at meter 5 Is manual shutoff va...

Page 16: ...l No Serial No Service Technician Electrical Connections Tight Air Shutters Properly Adjusted If Installed Supply Voltage Flue Connections Tight Blower Motor Lubrication O K Gas Piping Connections Tight Leak Tested THERMOSTAT Furnace Btu Input Calibrated Heat Anticipator Properly Set Line Pressure Manifold Pressure w c Level 16 ...

Page 17: ...TEMPLATE Location of Combustion Air Inducer Mounting Holes for Rotated Inducer EXISTING HOLE EXISTING HOLE EXISTING HOLE 17 ...

Page 18: ... credit in the amount of the heat exchanger original selling price toward the purchase of a new ADP unit heater No extended coverage granted for HED series heat exchangers For information on this product s warranty including accessing complete warranty terms registering for an extended warranty or obtaining instructions on filing a warranty claim please go to www ADPwarranty com In such states or ...

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