Adp HED Series Installation Instructions Manual Download Page 6

 

Venting

 

 

NOTE

  − The vent  is  a passageway, vertical or  nearly 

so, used to convey flue gases from an appliance, or its 

vent  connector,  to  the  outside  atmosphere.  The  vent 

connector is the  pipe or duct that connects a  fuel-gas 

burning appliance to a vent or chimney.

 

 

NOTE

  −  Local  codes  may  supersede  any  of  these 

provisions.

 

 

GENERAL RECOMMENDATION AND 

REQUIREMENTS

 

 

HED duct heaters must be vented in compliance with the 

latest edition of the National Fuel Gas Code (NFPA 54 /

 

 

ANSI Z223.1) in the USA and with CSA−B149.1 codes in

 

 

Canada,  as  well  as  applicable  provisions  of  local 

building codes, and the following instructions.

 

 

A  sheet  metal  flue  transition  is  supplied  with  this 

certified unit. It must not be modified or altered and 

must  be  installed  on  the  outlet  of  the  combustion 

air inducer assembly prior to the installation of the 

vent  connector.  Failure  to  comply  with  this 

requirement will void the certification of the unit by 

the approval agencies.

 

 

A  single-wall  vent  connector  may  be  used  in  all 

applications between the furnace and the vertical vent 

pipe.

 

 

UL−approved  Category  III  venting  materials  must 

be used in all horizontal vent piping applications.

 

 

A single−wall vent pipe used as a vent connector or as a 

vertical  vent  must  have  all  seams  and  joints  sealed  with 

pressure−sensitive  aluminum  tape  or  silicone  rubber 

sealant. Aluminum tape must meet the provisions of

 

 

SMACNA AFTS-100-73 Standards. The aluminum tape 

must have a temperature rating of 400°F (204°C).

 

 

Silicone rubber sealant must have a temperature rating of

 

 

482°F (250°C), i.e., Dow Corning RTV−736 or equivalent.

 

 

All  joints  must  be  secured  with  at  least  two  corrosion 

resistant  screws.  All  joints  must  be  checked  for  gas 

tightness  after  installation.  Single-wall  vent  pipe  used 

as vertical vent must not pass through any attic, interior 

wall, concealed space, or floor.

 

 

VERTICAL VENTS USING METAL VENT PIPE

 

 

All  HED  duct  heaters  are  listed  as  Category  1 

appliances for vertical vent installations.

 

 

1 − All HED duct heaters are to be used with NFPA− or 

ANSI−  approved  chimneys  or  U.L.−listed  type  B−1 

gas  vents  where  applicable,  as  well  as  the 

modifications  and  limitations  listed  in  figure  2.  Seal 

single−wall  vent  material  according  to 

General 

Recommendations and Requirements 

section.

 

2 − Keep the vent connector runs as short as possible 

with  a  minimum  number  of  elbows.  Refer  to  the 

current  edition  of  ANSI  Z223.1  or  CSA-B149 

installation  compliance  codes  for  maximum  vent 

and vent connector lengths. Horizontal run of the 

vent  connector  from  the  combustion  air  inducer 

outlet to the chimney/vent pipe cannot exceed the 

values in table 3.

 

 

A single 3" (76 mm), 4" (102mm), or 5" (127 mm) 

elbow is equivalent to 5 feet (1.53 m) of vent pipe. 

A single 6" (152mm) elbow is equivalent to 9 feet 

(2.75 m) of vent pipe.

 

 

Single−wall vent connector shall not be insulated.

 

 

TABLE 2

 

 

VENT CONNECTOR DIAMETERS

 

 

Model Number

 

Connector Diameter

 

 

HED−100

 

HED−115

 

4" (102mm)

 

HED−145

 

 

HED−175

 

HED−200

 

HED−230

 

5" (127mm)

 

HED−250

 

HED−300

 

 

3 − All HED models may be vented vertically as a single 

appliance, or as a common vent with other gas−fired 

appliances.  In  a  common  venting  situation,  vent 

connectors  for  other  appliances  must  be  joined  to 

the vent at least 4" (102 mm) above the connected 

HED  connection.  When  common  venting  with 

another  HED  unit,  maintain  at  least  a  4"  (102  mm) 

vertical separation between the vent connectors.

 

 

4 − Clearance to combustible material is 6" (152mm) 

for single−wall vent material except where a listed 

clearance  thimble  is  used.  Clearance  to 

combustible  material  for  type  B-1  vent  or 

factory−built  chimney  is  per  manufacturer’s 

instructions.

 

 

5 − The vent connector must be supported with hangers 

no  more  than  three  feet  (1m)  apart  to  prevent 

movement  after  installation.  All  horizontal  vent 

connector runs must have a slope up to the vertical 

vent of at least 1/4" per foot (1mm per 50mm).

 

 

6 − All vertical vents must be terminated with a listed 

vent  cap  or  rain  shield  assembly  unless  local 

codes permit otherwise.

 

 

 

 

 

 
 

6

Summary of Contents for HED Series

Page 1: ...mplate 17 Warranty 18 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exact ly could result in serious injury death or property damage Be sure to read and understand the installation operation and service instructions in this manual Improper installation adjustment alter ation service or maintenance can cause serious injury death or...

Page 2: ... in 31 5 16 32 3 16 41 1 8 3 11 16 40 17 1 2 3 1 4 25 39 1 8 15 3 8 35 1 16 9 HED 250 A S mm 795 817 1045 97 1016 445 83 635 994 391 891 229 HED 300 A S A Heat Exchanger Aluminum Steel S Heat Exchanger Stainless Steel Shipping The heater is completely assembled and is shipped with installation and operating instructions warranty certificate and flue transition Check the unit for shipping damage Th...

Page 3: ...e area clearance from the heater to combustible materials must be such that the combustible material must not attain a temperature above 160 F 71 C during continuous operation of the unit WARNING These units are CSA international design certified These duct heaters are certified for clearances to combustible material as listed in table 1 and on unit rating plate Accessibility and service clearance...

Page 4: ...onnection and not less than 2 equivalent diameters in length See figure 1 SINGLE BLOWER APPLICATION Top View 155 TRANSITION HED UNIT BLOWER AIR FLOW DUCT LENGTH L The formula for computing duct length L is 4WH W WidthH Height Inlet W H Duct length L is computed as shown by the formula and rounded to the nearest whole number MODEL INLET DUCT in mm DUCT NO WIDTH HEIGHT LENGTH L HED 75 15 13 3 8 29 3...

Page 5: ... rotate the combustion air inducer on HED models 200 250 and 300 Rotate the combustion air inducer assembly as follows 1 Remove the heater from the carton Decide the best duct heater orientation The vent can be installed in one of three discharge positions up left or right 2 If the inducer is to be rotated follow the instructions in this section otherwise refer to instructions under Venting sectio...

Page 6: ...l HED duct heaters are listed as Category 1 appliances for vertical vent installations 1 All HED duct heaters are to be used with NFPA or ANSI approved chimneys or U L listed type B 1 gas vents where applicable as well as the modifications and limitations listed in figure 2 Seal single wall vent material according to General Recommendations and Requirements section 2 Keep the vent connector runs a...

Page 7: ...ct heater If the HED duct heater is to be horizontally vented a positive pressure may be created in the vent The duct heater when installed with horizontal venting will perform as a category III appliance 1 Special vent materials approved for use with Category III appliances may be used with these units Refer to table 7 for venting components 2 If possible do not terminate the horizontal vent thro...

Page 8: ...he vent termination if permitted by authorities Fig 5 13 For horizontal venting the vent pipe must be supported with hangers no more than 3 feet 1m apart to prevent movement after installation 14 All horizontal vent applications which use Category III vent pipe must terminate with an approved Category III tee Opening end must face downward 15 When termination is routed through an exterior combusti...

Page 9: ...ructions OR listed special vent for Category III appliances SLOPE 1 4 IN PER FOOT RUN MAXIMUM NOTE Minimum horizontal length equals 5 feet 1 53 m This does not include termination tee Refer to table 6 for maximum length and number of elbows 12 INCHES 30 5 cm MINIMUM DOUBLE MALE VENT TERMINATION ADAPTER TEE Cat III kits only FIGURE 6 TABLE 5 Category III Horizontal Venting Components Required for H...

Page 10: ...fused disconnect switch with the fuse sized according to blower motor size Connect wiring through knockout on the junction box located on the side of the duct heater Refer to heater wiring diagram for connection information Use 18 gauge wire or larger for thermostat connections NOTE Electrically ground unit in accordance with local codes or in the absence of local codes in accordance with the curr...

Page 11: ...hese devices should be properly labeled by the installer GAS SUPPLY TO UNIT HEATER MANUAL MAIN SHUT OFF DISCONNECT GAS VALVE WILL NOT HOLD NORMAL TEST VALVE WHEN TEST PRESSURES OF 1 2 psig PRESSURES OF 1 2 psig 3 45kPa 3 45kPa OR HIGHER OR HIGHER WILL BE USED CAP UNIT HEATER FIGURE 8 Unit Start Up FOR YOUR SAFETY READ BEFORE LIGHTING WARNING Electric shock hazard Can cause injury or death Do not u...

Page 12: ...ttempt to light the burners manually 5 Honeywell VR8205 series turn manual knob on gas valve clockwise to OFF Do not force For White Rodgers 36 series gas valve move lever to OFF 6 Wait five minutes to clear out any gas If you then smell gas STOP Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you do not smell gas go to next step 7 Honeywell VR8...

Page 13: ...ximately centered in the tubes with no apparent impingement taking place 7 The ignition control will energize the ACC terminals approximately 45 seconds after ignition is established 8 After the thermostat demand is satisfied the gas valve is closed Five seconds after the demand is satisfied the combustion air inducer is shut off 9 The ignition control will de energize the ACC terminals approximat...

Page 14: ...e switch is factory set and no field adjustment is necessary Service LUBRICATION Combustion air inducer motor bearings are pre lubricated and sealed No further lubrication is necessary BURNERS 1 Periodically examine burner flames for proper appearance during the heating season 2 Before each heating season examine the burners for any deposits or blockage that may have occurred 3 Clean burners as fo...

Page 15: ...nit unit operating 3 Check amperage draw FLUE AND CHIMNEY Check all vent and vent connector joints for tightness Ensure that connections are sealed and that there are no blockages FAILURE TO OPERATE If unit fails to operate check the following 1 Is thermostat calling for heat 2 Is main disconnect closed 3 Is there a breaker tripped or a fuse blown 4 Is gas turned on at meter 5 Is manual shutoff va...

Page 16: ...l No Serial No Service Technician Electrical Connections Tight Air Shutters Properly Adjusted If Installed Supply Voltage Flue Connections Tight Blower Motor Lubrication O K Gas Piping Connections Tight Leak Tested THERMOSTAT Furnace Btu Input Calibrated Heat Anticipator Properly Set Line Pressure Manifold Pressure w c Level 16 ...

Page 17: ...TEMPLATE Location of Combustion Air Inducer Mounting Holes for Rotated Inducer EXISTING HOLE EXISTING HOLE EXISTING HOLE 17 ...

Page 18: ... credit in the amount of the heat exchanger original selling price toward the purchase of a new ADP unit heater No extended coverage granted for HED series heat exchangers For information on this product s warranty including accessing complete warranty terms registering for an extended warranty or obtaining instructions on filing a warranty claim please go to www ADPwarranty com In such states or ...

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