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 BusWorks

 Model 903MB/902MB/901MB Network I/O Module User’s Manual                                        Digital I/O 

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6.0  SPECIFICATIONS 

 

General:

  Series 901/902/903MB network modules include up 

to twelve digital inputs (901MB), digital outputs (902MB), or 
combined input and output channels (903MB), and provide an 
isolated RS485/Modbus network interface.  Outputs are 
open-drain, low-side switches and inputs are active-low.  
Isolation is supplied between channel I/O, the network, and 
power.  The high-voltage, high-current outputs provide 
discrete on/off control of external devices, while the non-
inverting, buffered inputs provide support for digital level 
sensing or for simple readback of the outputs (903MB).  
Inputs and outputs share common.  Socketed I/O pullup 
resistors are tied to the EXC+ terminal.  This network module 
is DIN-rail mounted. 

 
The unit is configured and controlled with our user-friendly 
Windows 95/98

 or NT

 900MB Configuration Program.  

Optionally, you may use your own software as long as you 
adhere to the Modbus command/response format for 
supported commands.  A push button on the module allows 
communication with a module when its address, baud rate, 
and parity settings are unknown.  Non-volatile 
reprogrammable memory in the module stores configuration 
information. 

 

MODEL NUMBER DEFINITION 

 

Transmitters are color coded with a white label.  The prefix 

“9” denotes the  Series 900, while the “MB” suffix specifies that 
this device is primarily a process transmitter for Modbus 
networks. 

 
901MB:

  Transmits and isolates up to 12 digital input channels. 

902MB:

  Transmits and isolates up to 12 digital output channels. 

903MB: 

 Transmits and isolates up to 12 digital I/O channels. 

 
-0900:

    The four digits of this model suffix represent the 

following options, respectively: 

 

0 = No Options; 
9 = Output: RS485/Modbus; 
0 = Enclosure: DIN rail mount; 
0 = Approvals: CE, UL, and cUL Listed. 

 
I/O SPECIFICATIONS 

 

Input and output circuits are connected in tandem to an I/O 

terminal of the fully populated 903MB models.  The same circuit 
board is used to build all three models.  Input circuitry is removed 
for 902MB models (output only), and output circuitry is removed 
for 901MB models (input only).  Supported outputs are the open 
drains of n-channel mosfets and intended for low-side switching 
applications.  Input buffers include series 100K

 buffer resistors, 

plus diode over-voltage clamps to +5V, and are active-low.  
Transient protection is provided at each I/O terminal.  Sockets for 
installation of optional pullup resistor SIP’s are also provided.  A 
5.6K pullup resistor SIP is installed from the factory.  The unit 
must be properly wired and configured for the intended I/O type 
(see Installation Section for details).  Outputs may also be read 
back via the corresponding input (903MB).  The unit is easily 
configured via the Modbus Configuration Program.  

 
The following paragraphs summarize this model’s I/O types 

and applicable specifications. 

 
Digital Inputs (901MB & 903MB):

  Supports up to 12 active-low, 

buffered inputs, with a common connection (RTN).  For DC 
voltage applications only.  Observe proper polarity.   

Inputs include transient suppression devices and series 
connected 100K

 resistors, plus diode over-voltage clamps 

to the in5V supply.  Sockets are provided for 
installation of optional SIP resistor networks to act as pullups 
to the EXC+ terminal for the port.  5.6K pullup resistors are 
installed from the factory.  An excitation supply is typically 
connected between the EXC+ and RTN terminals of the port. 

Input Signal Voltage Range:  

0 to +35VDC. 

Input Current:

  293uA, typical at 35VDC.  This is computed 

as the applied input voltage minus 5.7V, divided by the series 
100K

 input resistance.

 

Input Signal Threshold:

  TTL compatible with 100mV of 

hysteresis, typical.  Low-to-High threshold is 1.7VDC typical, 
High-to-Low threshold is 1.6VDC, typical.  Limit logic 
transition to TTL levels of 0.8VDC (Max LOW level) and 
2.0VDC (Min HIGH level). 

Input Resistance:  

100K

, typical. 

Input Hysteresis:  

100mVDC typical. 

Input Response Time:

  800ns typical, input transition to 

logic level at microcontroller.  The microcontroller then 
samples the inputs (as a group) approximately every 650us.  
The actual input sampling rate will vary as interrupts may 
occur. 

 
Digital Outputs (902MB & 903MB Only): 

 Up to 12 independent, 

open-drain, DMOS mosfet switches with a common source 
connection at the port terminals labeled RTN.  Channels are 
grouped 4 to a port and include socketed pullup resistor SIP’s 
to the port EXC+ terminal.  A 5.6K pullup SIP resistor is 
installed from the factory at each port.  Outputs are for DC 
voltage and current-sinking applications only, observe proper 
polarity.  To control higher voltages and/or currents, or for 
controlling AC, an interposing relay may be used (see 
Electrical Connections Drawing 4501-813).  Transient 
protection is built-in, but additional external protection is 
recommended when switching inductive loads (see Drawing 
4501-813).  

Note:

  When the outputs are used to control 

interposing relays for switching AC and DC devices of higher 
voltage/current levels, the coil ratings for the interposing relay 
shall not exceed 24VDC, 100mA. 

Output “OFF” Voltage Range:

  0 to 35V DC.  Limit voltage 

to 35V or less or damage to the unit may result. 

Output “OFF” Leakage Current:

 

:

  0.1uA typical, 50uA 

maximum (mosfet only, 25

°

C, 35V).  Does not include the 

tandem input bias current of 903MB models (see below). 

Note (903MB):

  The 100K

 series input buffer resistors in 

combination with the +5V voltage clamps at the input buffers 
will tend to increase the off-state drain current with increased 
drain voltage (up to 0.3mA at 35V).  This is due to the fact 
that the input buffer circuitry and output mosfet drain circuitry 
are connected in tandem to the same I/O pin for the Model 
903MB. 

Output “ON” Current Range:

  0 to 500mA DC, continuous 

(up to 6A total for all 12 channels combined).  No deration 
required at elevated ambients.  Group one RTN per each 
group of 4 outputs. 

Output R

ds

 ON Resistance:

  0.13

 typical, 0.28

 

Maximum. 

Output Response Time:

  An output is updated within 250us 

of receipt of a Force Single Coil command.  For Force 
Multiple Coils command, the first coil will update in about 
250us, followed successively by each additional coil every 
180us.  For 903MB units, the output logic transition to input 
logic level time is 3us typical.  Actual switching time will vary 
with output load and interrupts. 

Summary of Contents for 901MB

Page 1: ...t With Sinking Outputs And Active Low Inputs USER S MANUAL ACROMAG INCORPORATED 30765 South Wixom Road P O BOX 437 Wixom MI 48393 7037 U S A Tel 248 295 0880 Fax 248 624 9234 Copyright 2000 Acromag In...

Page 2: ...ning any type of control or monitoring system This is especially important where economic property loss or human life is involved It is important that the user employ satisfactory overall system desig...

Page 3: ...m with open drain outputs for convenient loopback monitoring of the output state High Speed Data Rates Supports half duplex RS485 baud rates up to 115K baud Key 903MB Module Features continued Conveni...

Page 4: ...LE INSTALLATION This transmitter module is packaged in a general purpose plastic enclosure Use an auxiliary enclosure to protect the unit in unfavorable environments or vulnerable locations or to main...

Page 5: ...ck wire insulation 1 4 inch on each lead before installing into the terminal block Since common mode voltages can exist on signal wiring adequate wire insulation should be used and proper wiring pract...

Page 6: ...s not require advanced familiarity with the Modbus protocol REGISTER MAP Modbus registers are organized into the following reference types identified by the leading number of the reference address Ref...

Page 7: ...bps Default 3 14400bps 4 19200bps 5 28800bps 6 38400bps 7 57600bps 8 76800bps 9 115200bps 40003 2 0002 Parity Default 0 None 0 None 1 or 2 stop bits 1 Odd Parity Checking 2 Even Parity Checking Model...

Page 8: ...mapping mirroring to the Holding Register space The format of the registers are identical and you only need to offset your address by 43000 For example if you want to read Input Register 1 through the...

Page 9: ...itional stop bit is normally transmitted to fill out the character frame for no parity Acromag units will accept one or two stop bits with no parity Modbus Addresses The master device addresses a spec...

Page 10: ...s Example Response Field Name Example Value Hex Slave Address 247 F7 Function Code 1 01 Byte Count 2 02 Data Coils 7 0 170 AA Data Coils 11 08 10 0A Error Check LRC or CRC To summarize the status of c...

Page 11: ...mmarize the contents of register 40001 two bytes is slave address 247 00F7H The contents of register 40002 two bytes is the baud rate setting 2 9600bps The contents of register 40003 is the parity set...

Page 12: ...t No response is returned to broadcast queries from a master device Force Multiple Coils 15 902MB 903MB Models Only This command will simultaneously force a sequence of coils 0x reference addresses ei...

Page 13: ...ta High Third Reg 0 00 Preset Data Low Third Reg 2 02 Error Check LRC or CRC Preset Multiple Registers Example Response Field Name Example Value Hex Slave Address 247 F7 Function Code 16 10 Starting R...

Page 14: ...6 bit signed integer value representing an A D count a DAC count or a time value with a range of 32768 to 32767 Percentage A 16 bit signed integer value with resolution of 0 005 lsb 20000 is used to r...

Page 15: ...nt a timeout error from occurring in the master 06 Slave Device Busy The slave is engaged in processing a long duration program command The master should retransmit the message later when the slave is...

Page 16: ...tly loaded configuration file Use File Print Preview to view the current configuration or preview the print documentation Use File Print Setup to select a printer and font style Module Upload Configur...

Page 17: ...g download Select from 1 to 247 Address 247 is reserved for Default Mode Use the Baud Rate scroll bar to select a new baud rate to be used by the module following download Select 2400 4800 9600 Defaul...

Page 18: ...k monitoring of the output state The source leads of each port output channel are tied in common to the port return lead RTN The drain leads are pulled up to the port excitation terminal via resistor...

Page 19: ...f each module Please refer to Acromag s Service Policy Bulletin or contact Acromag for complete details on how to obtain service parts and repair PRELIMINARY SERVICE PROCEDURE Before beginning repair...

Page 20: ...only Observe proper polarity Inputs include transient suppression devices and series connected 100K resistors plus diode over voltage clamps to the internal 5V supply Sockets are provided for installa...

Page 21: ...vision 2 Groups A B C D Consult Factory ENVIRONMENTAL SPECIFICATIONS Operating Temperature 25 C to 70 C 13 F to 158 F Storage Temperature 40 C to 85 C 40 F to 185 F Relative Humidity 5 to 95 non conde...

Page 22: ...ect outside of Default Mode until a software or power on reset has occurred Watchdog Timer A hardware watchdog timer is built into the microcontroller that causes it to initiate a self reset if the co...

Page 23: ...cation flag bits 2 0 of the Module Status register will be set if any of the port output channels have not been written to over the specified time period or if any of the port input channels have not...

Page 24: ...EXC1 100K SIP RES SOCKET INPUT BUFFER CONTROLS MULTIPLEXER 5V 5V 5V MICRO 100K 100K 5V STATUS LED 100K 100K 100K 100K INTEGRATED OUTPUT CONTROLS 5V PWR LED DEFAULT MODE SWITCH PUSH FOR DEFAULT MODE U...

Page 25: ...5 CH 3 42 CH 8 TB2 TB2 21 EXC2 23 CH 5 34 D 24 26 RTN 31 COM TB4 PWR D B A TB3 TB4 PWR D TB3 RS232 PORT COM 11 12 CJC 0 45 RTN OUT3 TB1 15 IN1 TB2 42 OUT1 TB3 COM TB2 23 26 25 IN2 IN3 IN3 INPUTS 2 3 3...

Page 26: ...FLASHES IN DEFAULT MODE PUSH FOR DEFAULT MODE DFT 9 8 7 6 ON WHEN OUTPUT CONDUCTING OR WHEN INPUT LOW DIGITAL CHANNELS STATUS LED YELLOW RUN PWR LED GREEN TB4 ST RUN Acromag DEFAULT MODE SWITCH SHIELD...

Page 27: ...OUTPUT IS OFF 0 FOR INPUT ONLY UNITS MODEL 901MB 0900 902MB 0900 903MB 0900 PAGE 3 OF 4 ELECTRICAL CONNECTIONS LED V 902MB 903MB OFF ON TO OTHER 3 CHAN OF PORT 100K I O RTN SOLID STATE RELAY SSR OR L...

Page 28: ...CTED TO EARTH GROUND AT THE SAME POINT TO AVOID CIRCULATING GROUND CURRENTS NOTE 2 DIODE ADDED LOCAL TO INDUCTIVE LOAD TO SHUNT THE REVERSE EMF THAT IS GENERATED WHEN CURRENT THROUGH THE INDUCTOR RELA...

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