Acdeos AXS - FL Step Manual Download Page 2

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AXS

–

FL Step Manual

AXS

–

STEP Manual vers 3.0

Index

Environment

.................................................................................................................... 2

Technical specifications

............................................................................................... 3

Safety instructions

......................................................................................................... 3

Constraints

....................................................................................................................... 4

Controls

............................................................................................................................ 4

5.1

Step Control

.......................................................................................................................................... 4

5.2

Signals

................................................................................................................................................... 4

5.3

Legal requirement according R 107 UN Bus directive:

.................................................................. 4

5.4

Electrical Components

........................................................................................................................ 4

5.5

Power

..................................................................................................................................................... 4

5.6

Current control

...................................................................................................................................... 4

5.7

Motor

...................................................................................................................................................... 4

Operation

.......................................................................................................................... 5

6.1

Deploy Operation procedure

.............................................................................................................. 5

6.2

Stow operation procedure

................................................................................................................... 5

Manual Operation

........................................................................................................... 6

Mounting / Installation

.................................................................................................. 6

8.1

Mechanical Installation

........................................................................................................................ 6

8.2

Electrical Installation

............................................................................................................................ 8

8.3

Installation of the LED (optional):

..................................................................................................... 11

8.4

Testing the Step:

................................................................................................................................ 13

Periodic maintenance / Inspection

.......................................................................... 13

9.1

Cleaning

.............................................................................................................................................. 13

9.2

Periodic maintenance / Inspection

................................................................................................... 13

9.2.1

Small maintenance

.................................................................................................................... 13

9.2.2

Regular inspection

..................................................................................................................... 13

9.2.3

Yearly maintenance / normal maintenance

............................................................................ 13

Repair

........................................................................................................................... 14

10.1

Disassembly

.................................................................................................................................... 14

10.2

Assembly

......................................................................................................................................... 16

Failure search

............................................................................................................ 20

Certification

................................................................................................................ 21

Spare parts

.................................................................................................................. 22

Appendix 1;

........................................................................................................................... 26

Appendix 1 a;

....................................................................................................................... 27

Appendix 2;

........................................................................................................................... 28

Installation drawings:

........................................................................................................ 28

Environment

The use of energy from the step is reduced to an absolute minimum.

The AXS - Step is made of durable materials which all can be recycled. All different materials can easily
be separated from each other for separate recycling.

Summary of Contents for AXS - FL Step

Page 1: ...Manual ACDEOS BV Touwbaan 1A 2352 CZ Leiderdorp Netherlands WWW ACDEOS COM Date April 2020 Vers 3 0 AXS FL Step ...

Page 2: ...Installation 8 8 3 Installation of the LED optional 11 8 4 Testing the Step 13 9 Periodic maintenance Inspection 13 9 1 Cleaning 13 9 2 Periodic maintenance Inspection 13 9 2 1 Small maintenance 13 9 2 2 Regular inspection 13 9 2 3 Yearly maintenance normal maintenance 13 10 Repair 14 10 1 Disassembly 14 10 2 Assembly 16 11 Failure search 20 12 Certification 21 13 Spare parts 22 Appendix 1 26 Appe...

Page 3: ... vehicle It should be used appropriately by passengers as long as they are not heavier as the maximum load to enter or exit a minibus taxi camper or other vehicle 1 Before you can operate the step you have to stop the Vehicle and make sure that the hand or park brake is on 2 Before you operate the step make sure that there is no person or obstacle at or close to the step Look out that there is no ...

Page 4: ... kg Extension of the step in the horizontal direction shall be protected by a safety device In the event of a safety devices coming into operation the movement of the step shall immediately be stopped The Step On fulfils all these requirements 5 4 Electrical Components All electrical components in or outside the step cassette are water resistant to IP 65 5 5 Power 12 volt commercial vehicle electr...

Page 5: ...counters an obstacle it automatically stops It will move backwards for a few centimeters and then move forward again If there is still an obstacle it will repeat this procedure three times then it will stop in the position where it encountered the obstacle 6 2 Stow operation procedure To stow the step the door should be closed or the driver has to give a signal that the step should stow The same r...

Page 6: ...ter approval of the vehicle builder constructor You need to consult the vehicle builder for these kinds of changes Acdeos cannot be made responsible or held accountable for any vehicle chassis changes Exact measurements of the product should be taken from the official installation drawings Ask Acdeos for the last revision and official installation drawing Figures drawings in this manual are only f...

Page 7: ...e step to the bottom of the vehicle It is recommended to find a strong point at the vehicle floor Mount the brackets in such a way that they bridge the gap between step and vehicle floor chassis This fixing requires some technical knowledge and own interpretation Adjust the step to be horizontal under the vehicle Finally fit all bolts and nuts to mount the step completely When the possibility of a...

Page 8: ...nual appendix I There are two possible operations of the step 1 Door switch Steps moves out automatically when the door opens 2 Driver operated switch on the dashboard where the driver operates the step In this case it is still recommended that the door switch in installed Without the door switch the driver could forget to close the step when the door is closed and drive away with an open step Con...

Page 9: ... plastic holder This is a tight fit You need to screw the holder around the switch Mechanical Installation of door switch Find the right place on the door to install the door switch preferably around the area in the doorpost where you find the original door switch Make sure there is minimum around 10 12 mm free space between the door and the door post when the door is closed Drill a hole of 12 5 m...

Page 10: ...p is moving in or out Connect the black wire to ground Connect the red wire to 12V power You need to add a fuse of 20 Amp between the battery and the power cable Decide whether to connect the step to constant power or to power behind the main switch We recommend placing the step behind the main switch The step ECU has a sleep mode using less than 1 mAmp in standby mode Connect the cable loom to th...

Page 11: ...ee step 1 and 2 of chapter 9 1 Then remove front yellow strip Do not remove the side corners Push the wires through the hole on the right side of the step to make it easier by bending the wires beforehand Use nose pliers to pick up the wires at the bottom side Make sure you pick up both wires Pick up the two wire cable in the step from the step cable loom pre wired at the front of the step ...

Page 12: ...nectors using a heat gun to make them shrink to make the connections water proof DO NOT solder the wires Peel of the glue protection tape and place the LED in the slot Place the yellow transparent plastic cover in the slot Check the light Move the Step out and the LED should blink The LED must light constantly when the step is complete out Close the bottom cover and you are done ...

Page 13: ...e water cleaners Do not use aggressive solvents these could affect the paint rubber and glue used on the step 9 2 Periodic maintenance Inspection 9 2 1 Small maintenance The product is very low maintenance This means that it is not necessary to grease any of the moving parts on a monthly basis apart from the yearly maintenance 9 2 2 Regular inspection Following the vehicle inspection schedule chec...

Page 14: ...rap We strongly recommend MOTIP White PTFE grease part nr 090204 for all parts in the step do not use WD40 or silicon sprays Other similar PTFE grease sprays can also be used This spray is also available at Acdeos under part number S150 310 10 Repair The repair of the step is simple and can be done with the normal available workshop equipment The most repairs can be done under the vehicle but this...

Page 15: ...urn over the black base motor base plate and unscrew the three screws holding the motor Remove the ECU remove the two screws holding the ECU To remove the cable loom detach the ends of the protection chain carefully squeezing cable chain and remove from the fixed chain links Remove the bolts of the pushing rods ...

Page 16: ... nylon washer at the gear and place the reinforcement plate Let the motor run and check the Amps Nominal 2 5 Amp max 2 8 Amp Fit the two Magnetic switches at the motor base plate Motor assembly is now ready for final assembly When placing the two round rubber grummets in the opening of the rear step profile Use liquid soap to make the job go easy Take the two arm gears take a paint brush with a fi...

Page 17: ...nd tight up the first nut than check if the arm gear can turn freely without too much friction If the arm is too tight remove the nut and washer and place a 0 2 mm shim ring at the distance bushing Tight up again and check again Repeat this until the arm has the proper freedom of movement Than tight up the second nut and check if the motor base plate can move free in the slot If the motor base pla...

Page 18: ... Place the welding assembly upside down at a table and fixate it Take the step assembly and slide it in the chassis Make sure the push rods are completely retracted Slide the assembly a few time s in and out feel if it runs free Then slide in Check if the rear and front profile are aligned at the side Check if the tubes from the chassis in the holes in the rear profile are in the centre The Alumin...

Page 19: ...tep move in and out by the motor In closed position the step should stay on the plastic end lock of the sliding assembly and the tube s of the chassis Pull out the assembly in the out position Connect the push rods to the chassis Re connect the cable chain at the chassis and the platform If the step is not running parallel with the chassis it could be that the gear arms are one tooth off line Chec...

Page 20: ...ly Put Screwdriver in the motor lock and turn it clockwise while step is moving in or out Step does not come out when door is open Hand brake not applied Put the vehicle at the handbrake This can only be the case when the step is installed with a handbrake interlock At the end of the out movement step starts moving in and out Open switch defect Replace end switch Step does not move out Fuse burned...

Page 21: ...of Company Acdeos BV Address Touwbaan 1A City 2352 CZ Leiderdorp Country Netherlands Website WWW ACDEOS COM Legal represented by Mr A de Moes Conformity Product is designed tested and produced confirm The loading recommendations in the Machine directive 98 37 EG Step is tested for a maximum weight of 200 Kg On behalf of producer Name Function A de Moes Engineering Date 15 September 2009 Place Leid...

Page 22: ...Rubber seal S150 192 3 Distance piece S150 119 4 Fixation point rear S150 115 5 Turning point S150 114 The turning fixation and distance pieces can be replaced with the newer S150 01 046 page 25 item Part Part number 1 Mounting parts S150 01 001 2 Mounting bracket right S130 01 004 3 Mounting bracket left S130 01 005 ...

Page 23: ...Bottom cover 1000 mm S150 231 2 End cap kit S150 01 037 3 Rubber grummet S150 014 4 Front edge black 600 mm S150 187 4 Front edge black 900 mm S150 223 4 Front edge black 1000 mm S150 232 5 Sliding part S150 206 6 Max weight sticker S150 202 Sliding assembly item Part Part number 1 Sliding shoe S150 216 2 Sliding chassis S150 01 022 Motor assembly ...

Page 24: ...ent int cable loom S150 293 3 Motor S150 101 4 Magnetic switch S132 016 5 Ex centre part S150 166 6 Lock spring S150 165 Cable loom parts item Part Part number Cable loom with double wire magnetic door switch Car side S150 001 2 Repair kit 4 pin connector S150 019 Repair kit with magnetic door switch S150 01 016 ...

Page 25: ...t number 1 Washer S150 039 2 Gear arm S150 208 3 Ring S150 042 4 Magnet S150 151 5 Nylon magnet holder S132 017 6 Push rod S150 116 7 Fixation point rear S150 115 8 Turning point S150 114 Old S150 114 and S150 115 and new below turning points are interchangeable ...

Page 26: ...AXS FL Step Manual AXS STEP Manual vers 3 0 26 Appendix 1 Electric schedule serial number 11000 ...

Page 27: ...AXS FL Step Manual AXS STEP Manual vers 3 0 27 Appendix 1 a Electric schedule serial number 11000 ...

Page 28: ...AXS FL Step Manual AXS STEP Manual vers 3 0 28 Appendix 2 Installation drawings AXS FL600A AXS FL900A AXS FL1000A ...

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