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Accutrol AccuValve AVR6000, Installation & Operation Manual

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Installation & Operation Manual - Model AVR6000 

Contents of this Manual are Subject to Change Without Notification 

 

 

 

 

 

       

 

 

                

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manufactured by:   

 

 

      Accutrol Representative: 

 

 

 

 

 

       

   

AVR6000 MANUAL REV D 12-2-2021  ECN2751 

 

 

 

21 Commerce Drive 

Danbury, CT 06810 USA 

WWW.ACCUTROLLLC.COM 

 

Airflow Control Valve 

Patented: U.S. 6,991,177 & 7,543,759 

Summary of Contents for AccuValve AVR6000

Page 1: ...of this Manual are Subject to Change Without Notification Manufactured by Accutrol Representative AVR6000 MANUAL REV D 12 2 2021 ECN2751 21 Commerce Drive Danbury CT 06810 USA WWW ACCUTROLLLC COM Air...

Page 2: ...ainst defects or damages arising from improper installation where installation is by persons other than Manufacturer against defects in products or components not manufactured by Manufacturer or again...

Page 3: ...BLE OF CONTENTS iii SECTION 1 INTRODUCTION 4 SECTION 2 SPECIFICATIONS 5 SECTION 3 PHYSICAL DIMENSIONS WEIGHTS 11 SECTION 4 INSTALLATION 12 SECTION 5 WIRING 15 SECTION 6 ACCUVALVE INSIGHT CONFIGURATION...

Page 4: ...rovide a highly repeatable digital pulse train with a frequency that is directly proportional to the air flow velocity in each chamber of the AccuValve The digital signal generated by each vortex shed...

Page 5: ...iameter 12 12 Diameter 14 14 Diameter 18 12 h x 18 w 24 12 h x 24 w 36 12 h x 36 w 48 12 h x 48 w ACTUATOR 03 Fail Last Position FLP 2 sec full cycle 05 Fail Open Closed FSP 2 sec full cycle 07 Fail L...

Page 6: ...AI 2 GEV RET GEX Return Airflow Volume Signal From AVT AccuValve Signal Types Software Selectable Voltage 0 10v Range Input Impedance 100K ohms Current 0 20mA Range Input Impedance 500 ohms AI 3 FHV F...

Page 7: ...tion is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired...

Page 8: ...5 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 25 50 75 100 125 150 175 200 225 250 275 300 325 Valve DP wc Max Airflow CFM 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 100 150 200 250 300 350 400 450...

Page 9: ...CFM 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 300 600 900 1200 1500 1800 2100 2400 2700 Valve DP wc Max Airflow CFM 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 400 800 1200 1600 2000 24...

Page 10: ...0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 800 1600 2400 3200 4000 4800 5600 6400 Valve DP wc Max Airflow CFM 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 1000 2000 3000 4000 5000 6000 700...

Page 11: ...Lbs kg Lbs kg Lbs kg 06 5 88 149 22 559 10 254 13 5 9 9 4 1 2 0 0 9 08 7 88 200 24 610 13 330 16 7 3 12 5 4 2 6 1 2 10 9 88 250 24 610 15 381 20 9 1 14 6 4 3 2 1 5 12 11 88 300 27 686 17 432 26 11 8 1...

Page 12: ...that will provide a minimum clearance of 14 356mm unobstructed access to the control module actuator and valve access cover 3 Provide an opening in the duct section sized appropriately for the valve...

Page 13: ...into the duct far enough to allow the valve to be lifted into the duct opening 3 Slip the discharge end of the valve into the duct engaging valve into duct 1 at each end 4 Position valve to provide u...

Page 14: ...erly 2 Lift valve into position to provide unobstructed access to the control module actuator and access panel The 36 and 48 wide valves are provided with integral mounting struts to help support the...

Page 15: ...trol Module SAV OR Power Source GEV Return EV Power Common Ctrl Sig In Feedback Actuator Power Common Signal Xmitter AVT6000 24v 24v Control Module AVC6000 24v Power Common Ana Out Common AccuNet Accu...

Page 16: ...iring Diagram Notes 1 POWER WIRING Consult local building codes and project specifications for wiring requirements CAUTION Maintain power source polarity otherwise equipment may be damaged WARNING Swi...

Page 17: ...cation to AccuValve with W wireless option 6 2 Installing the AccuValve Insight Software Before starting the install process close any programs running on the computer Download the AccuValve Insight S...

Page 18: ...le Provided with ARS ARS AVR6000 USB C Data Cable Sold Separately Configuration Computer with AccuValve Insight 73 Factory Cable Provided with ARS ARS AVR6000 W Configuration Computer with AccuValve I...

Page 19: ...VR6000 from the computer s USB 5vdc power source when 24v filed power is not connected The AVR controller will not fully function with the Power Source Switch in the USB position Note The Power Source...

Page 20: ...cable and cable connections are correct then load the USB drivers as follows Go to the AccuValve Insight folder that was previously downloaded and unzipped to your computer during the install process...

Page 21: ...rior to configuring the AVR APP confirm installation and field configuration and wiring of all devices matches the submittal drawings and design documentation For APPs 3 and 4 fume hood controllers sh...

Page 22: ...ng the field startup process otherwise the AVR will not function properly Each item in the AVR6000 Configuration Menu is described in the following paragraphs 6 5 3 1 1 Setpoint Configuration The AVR...

Page 23: ...description for Setpoint Modes 1 and 2 using 10 characters max for each This description will appear on the ARS display to indicate the active mode Step 2 In the MODE 1 and 2 columns enter the control...

Page 24: ...ired to achieve the desired pressurization Negative room offset values are used to maintain negatively pressurized spaces and positive room offset values are used to maintain positively pressurized sp...

Page 25: ...Status Background Color Set display background color Text Color Set display text color Display Decimal Set room temp value to display integer or with one decimal Humidity Show hide room RH Heating Ico...

Page 26: ...trol signal Step 4 Select Update Controller to save changes 6 5 3 1 4 Oth Exh AccuNet Configuration For applications that include Fume Hoods and or other independently controlled exhaust valves this m...

Page 27: ...ntrol system as configured for the application The logic diagram shows how the individual control loops interact while providing access to key parameters required for monitoring evaluating and trouble...

Page 28: ...odel AVR6000 Contents of this Manual are Subject to Change Without Notification Page 28 Supply Airflow Control Loop General Exhaust Return Airflow Control Loop Room Temp Cooling Loop Room Temp Heating...

Page 29: ...trol loop stability by holding the control output constant until the calculated error exceeds the DB value The dead band also serves to extend the life of the actuator by eliminating unnecessary actua...

Page 30: ...supply valve and a reheat system that does not include a duct temperature sensor The AVR6 AccuValve controls the supply airflow volume and discharge temperature required to maintain the active contro...

Page 31: ...Supply airflow volume is controlled to maintain the active minimum supply airflow setpoint The room temperature sensor and duct temperature sensor for the reheat coil that is associated with the room...

Page 32: ...es comfort in the space while improving energy efficiency The AVR6 AccuValve can be configured to operate with multiple user defined setpoint modes i e occupied unoccupied decontamination override tha...

Page 33: ...with DTS Reheat Control GE Return and Multiple Fume Hoods and or other Specialized Exhaust 2 20 using AccuNet This App provides room temperature and airflow control for a room with a single supply va...

Page 34: ...temperature setpoint while modulating open the supply air duct reheat control valve as required to maintain the room temperature heating setpoint The cooling control loop is set to zero and the GE Re...

Page 35: ...stallation Operation Manual Model AVR6000 Contents of this Manual are Subject to Change Without Notification Page 35 DMC logic can only be selected for Apps that use supply discharge temperature contr...

Page 36: ...ors Left Side of Dashboard Supply Airflow Gauge Shows the active supply airflow measurement and setpoint The range of this gauge matches the full scale range of the AVR6000 valve Supply Valve Position...

Page 37: ...x icons indicate that there is a minimum or maximum setpoint associated with the range of the measurement for that given mode of operation GE Return Gauge Shows the active airflow measurement and setp...

Page 38: ...nfig file that resides in the AVR nonvolatile memory FLASH into the AVR volatile memory RAM From Configuration File loads the config file that resides in a nonvolatile storage device i e hard drive or...

Page 39: ...hat resides in the AVR controller s volatile memory RAM to a nonvolatile storage device i e hard drive or USB flash drive 6 5 3 3 3 Print Parameters Report prints a timestamped PDF document of the pri...

Page 40: ...ent function that is described below The Equal Cal Adj is a single step field calibration method which does not overwrite the factory calibration of the AVR6000 Using this function is not normally req...

Page 41: ...g the automatic control loop output with a manually entered value between 0 and 100 To view the status of all the AVR control loops the Override Status menu item is provided A detailed description of...

Page 42: ...CAV exhaust snorkels transfer grills and gaps around doors To include these unmeasured airflows into the AVR Room Offset calculation they must first be quantified by a certified Balancer using a means...

Page 43: ...l 6 5 3 6 2 Measurement Units provides a means to set the units for Airflow Volume and Temperature for BACnet the ARS with display and AccuValve Insight Each item can be configured to provide differen...

Page 44: ...back Calibration process which will include modulating the valve position to fully open and fully closed therefore it s important to verify the control override will not adversely impact the room cond...

Page 45: ...errides Menu and follow the same instructions as provided above for the Supply Valve Override 6 5 3 6 8 3Reheat Valve Override To Override the Return Valve Actuator to Manual Control Select Reheat Val...

Page 46: ...BI4 and BI5 and can also be tied to the Alarm Relay on the AVR6000 control module BACnet status of the deviation alarm points are provided as Binary Inputs and BACnet status of the room temperature al...

Page 47: ...necessary The level of filtering can be set from Min to Max using the slider located next to the parameter Most applications will not require filtering however there are times when the filter function...

Page 48: ...indicates whether the Present_Value is Read Only R Writable W or a Commanded C point The standard objects DEV AI AV AO BI BV and MSI support required properties for those object types Object_Name is w...

Page 49: ...ow Volume Active Mode Room Temperature Heating Set Point R Temperature Active Mode Room Temperature Cooling Set Point R Temperature Active Mode Min Discharge Temperature Set Point R Temperature Active...

Page 50: ...Heating Output Command R W C Cooling Output Command R W C Hardware Digital Input 1 State R Binary Hardware Digital Input 2 State R Binary Supply Airflow Set Point Deviation Alarm State R Binary Genera...

Page 51: ...RAM memory during the power up sequence of the controller Writing a value of one 1 to the BACnet Object BV1 will cause the controller to copy the values stored in RAM to Flash memory which is retained...

Page 52: ...ion meets the design documentation It s advantageous to identify and correct problems at this phase rather than wait until startup Step 4 Configure the AVR per the Application Initial Startup After Wi...

Page 53: ...o heating and or cooling by temporarily changing the room temperature setpoint Verify the control loops respond as required to satisfy the heating and cooling demand Step 8 Verify System Performance A...

Page 54: ...3 8 bolt enough to allow the access door to slide forward CAUTION If the bolt is removed from the captive nut the access cover can spring open possibly causing injury 9 1 2 Using two hands squeeze the...

Page 55: ...y 9 2 1 The access cover is secured to the valve using 4 2 blunt head Phillips head screws To inspect the sensors remove the access cover by removing the screws using a 2 Phillips head screwdriver Put...

Page 56: ...ot effected by drafts from door ways supply diffusers equipment or direct sunlight The ARS is provided with 2 mounting screws for securing to a standard single gang electrical box on the wall within t...

Page 57: ...S or ADS is shipped with a factory prefabricated plenum rated cable for connecting directly to the AVR6000 control module The ARS1 type is configured using the AccuValve Insight Software All configura...

Page 58: ...ing construction Because the AccuValve is typically installed in locations that have sheet metal duct work metal trusses ceiling grids and concrete with metal mesh Accutrol recommends technicians carr...

Page 59: ...uator Slide the actuator over the AccuValve drive shaft as shown below 2 Secure Actuator to Shaft and Mounting Plate Finger tighten the 10mm nuts on the U bolt and make sure the shaft flat is correctl...

Page 60: ...open position then release the clutch Loosen screw located on the top of the Stop and slide the Stop against the U bolt until the two parts come in contact Secure the Stop in position by tightening t...

Page 61: ...valve is in the fully closed position then release the clutch Loosen the screw located on the top of the End Stop slide the Stop towards the U bolt so the two parts come in contact then secure the End...

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