background image

 

 

8

4

 

TECHNICAL

 

CHARACTERISTICS

 

units

 

are

 

extremely

 

versatile

 

and

 

can

 

operate

 

in

 

heat

 

pump

 

mode

 

with

 

the

 

ability

 

of

 

producing

 

hot

 

water

 

at

 

a

 

temperature

 

of

 

55°C

 

for

 

environmental

 

heating

 

and

 

sanitary

 

applications.

 

The

 

INVERTER

 

compressor

 

with

 

brushless

 

DC

 

motor

 

technology,

 

matched

 

with

 

electronic

 

expansion

 

valve,

 

pump

 

and

 

variable

 

speed

 

blower

 

are

 

generally

 

used

 

for

 

optimizing

 

the

 

power

 

consumption

 

and

 

efficient

 

operation

 

of

 

the

 

refrigerating

 

components.

 

4.1

 

FRAME

 

ensure

 

the

 

best

 

resistance

 

against

 

atmospheric

 

agents.

 

The

 

frame

 

is

 

self

supporting

 

with

 

removable

 

panels.

 

All

 

screws

 

and

 

rivets

 

for

 

outdoor

 

installations

 

are

 

in

 

stainless

 

steel.

 

4.2

 

REFRIGERANT

 

CIRCUIT

 

The

 

refrigerant

 

gas

 

used

 

in

 

these

 

units

 

is

 

R410A.

 

The

 

refrigerant

 

circuit

 

has

 

been

 

manufactured

 

by

 

means

 

of

 

international

 

primary

 

brands

 

components

 

and

 

according

 

to

 

the

 

UNI

 

EN

 

13134

 

rule

 

concerning

 

welding

 

procedures.

 

The

 

refrigerant

 

circuit

 

includes:

 

Safety

 

device

 

on

 

the

 

gas

 

side,

 

4

 

way

 

reverse

 

cycle

 

valve,

 

electronic

 

expansion

 

valve,

 

liquid

 

receiver,

 

valves

 

for

 

maintenance

 

and

 

control,

 

pressure

 

safety

 

device

 

according

 

to

 

PED

 

regulation

 

(high

 

pressure

 

switch),

 

pressure

 

transducers

 

to

 

accurately

 

adjust

 

the

 

evaporating

 

and

 

condensing

 

pressures,

 

filters

 

for

 

throttling

 

valve

 

to

 

avoid

 

its

 

clogging.

 

4.3

 

COMPRESSORS

 

used

 

with

 

R410

 

refrigerant.

 

The

 

compressors

 

are

 

all

 

supplied

 

with

 

crankcase

 

heater

 

and

 

thermal

 

overload

 

protection.

 

They

 

are

 

mounted

 

on

 

a

 

rubber

 

material

 

acting

 

as

 

a

 

shock

 

absorbers.

 

The

 

compressors

 

are

 

mounted

 

in

 

a

 

separate

 

chamber

 

in

 

order

 

to

 

be

 

separated

 

from

 

the

 

air

 

stream

 

to

 

reduce

 

the

 

noise.

 

The

 

crankcase

 

heater

 

is

 

always

 

powered

 

when

 

the

 

compressor

 

is

 

in

 

stand

by.

 

The

 

inspection

 

is

 

possible

 

through

 

the

 

frontal

 

panel

 

of

 

the

 

unit

 

that

 

allow

 

the

 

maintenance

 

of

 

the

 

compressors

 

even

 

if

 

the

 

unit

 

is

 

working.

 

4.4

 

AIR

 

SIDE

 

EXCHANGERS

 

The

 

air

 

side

 

exchangers

 

are

 

made

 

up

 

of

 

copper

 

pipes

 

and

 

aluminium

 

fins.

 

The

 

diameter

 

of

 

the

 

copper

 

pipes

 

is

 

3/8”

 

(except

 

for

 

the

 

tubes

 

are

 

mechanically

 

expanded

 

into

 

the

 

aluminium

 

fins

 

to

 

improve

 

the

 

heat

 

exchange

 

factor.

 

The

 

geometry

 

of

 

these

 

condensers

 

guarantee

 

a

 

low

 

air

 

side

 

pressure

 

drop

 

and

 

then

 

aerofoil

 

blades.

 

They

 

are

 

statically

 

and

 

dynamically

 

balanced

 

and

 

supplied

 

complete

 

of

 

the

 

safety

 

fan

 

guard

 

according

 

to

 

the

 

EN

 

60335

 

Rule.

 

They

 

are

 

mounted

 

on

 

the

 

unit

 

frame

 

by

 

interposition

 

of

 

rubber

 

vibration

 

dampers.

 

The

 

electric

 

motors

 

are

 

all

 

at

 

6

 

poles

 

(about

 

800/900

 

rpm).

 

The

 

motors

 

are

 

directly

 

driven

 

with

 

an

 

integrated

 

thermal

 

overload

 

protection.

 

The

 

protection

 

class

 

of

 

the

 

motors

 

is

 

IP

 

54.

 

4.5

 

FANS

 

The

 

fans

 

are

 

axial

 

type

 

with

 

aluminium

 

aerofoil

 

blades.

 

They

 

are

 

statically

 

and

 

dynamically

 

balanced

 

and

 

supplied

 

complete

 

of

 

the

 

safety

 

fan

 

guard

 

according

 

to

 

the

 

EN

 

60335

 

rule

 

(safety

 

for

 

electrical

 

apparatus

 

of

 

domestic

 

and

 

similar

 

use).

 

They

 

are

 

mounted

 

on

 

the

 

unit

 

frame

 

by

 

interposition

 

of

 

rubber

 

vibration

 

dampers.

 

The

 

electric

 

motors

 

are

 

all

 

at

 

6

 

poles

 

(about

 

800/900

 

rpm).

 

The

 

motors

 

are

 

directly

 

driven

 

with

 

an

 

integrated

 

thermal

 

overload

 

protection.

 

The

 

protection

 

class

 

of

 

the

 

motors

 

is

 

IP

 

54.

 

4.6

 

USER

 

HEAT

 

EXCHANGERS

 

The

 

user

 

heat

 

exchangers

 

are

 

made

 

up

 

of

 

AISI

 

316

 

stainless

 

steel

 

braze

welded

 

plates

 

type.

 

The

 

use

 

of

 

these

 

kind

 

of

 

heat

 

exchangers

 

allows

 

a

 

massive

 

reduction

 

of

 

the

 

refrigerant

 

charge

 

of

 

the

 

unit

 

compared

 

to

 

the

 

traditional

 

shell

in

tube

 

evaporators

 

and

 

also

 

a

 

reduction

 

of

 

the

 

overall

 

dimensions

 

of

 

the

 

unit.

 

The

 

user

 

heat

 

exchangers

 

are

 

factory

 

insulated

 

with

 

flexible

 

close

 

cell

 

material.

 

Each

 

heat

 

exchanger

 

is

 

provided

 

with

 

a

 

temperature

 

sensor

 

working

 

as

 

antifreeze

 

protection.

 

4.7

 

ELECTRIC

 

BOX

 

The

 

electric

 

box

 

is

 

manufactured

 

according

 

to

 

current

 

European

 

Union

 

laws.

 

The

 

accessibility

 

to

 

the

 

board

 

is

 

possible

 

after

 

removing

 

the

 

front

 

panel

 

of

 

the

 

unit.

 

The

 

protection

 

degree

 

is

 

IP55.

 

The

 

outdoor

 

unit

 

terminal

 

board

 

is

 

supplied

 

with

 

voltage

 

free

 

contacts

 

for

 

general

 

alarm,

 

outdoor

 

temperature

 

sensor

 

(when

 

expected).

 

The

 

indoor

 

unit

 

terminal

 

board

 

is

 

supplied

 

with

 

sanitary

 

water

 

temperature

 

sensor

 

and

 

handling

 

of

 

3

way

 

valve.

 

4.8

 

MICROPROCESSORS

 

electronic

 

expansion

 

valve

 

which

 

is

 

driven

 

by

 

the

 

pressure

 

transducers

 

signals.

 

The

 

microprocessor

 

is

 

also

 

capable

 

of

 

controlling

 

the

 

following

 

functions:

 

water

 

temperature

 

regulation,

 

antifreeze

 

protection,

 

compressor’s

 

time

 

setting,

 

compressor

 

automatic

 

starting

 

sequence,

 

alarm

 

reset,

 

alarm

 

management

 

and

 

operating

 

LED.

 

The

 

control

 

system

 

together

 

with

 

the

 

INVERTER

 

technology

 

The

 

PACK DUE

 

water

 

chillers

 

and

 

heat

 

pumps

 

series

 

are

 

designed

 

for

 

applications

 

in

 

residential

 

and

 

commercial

 

areas,

 

These

 

All

 

PACK DUE

 

units

 

are

 

made

 

up

 

of

 

hot

galvanised

 

thick

 

sheet

 

metal,

 

painted

 

with

 

polyurethane

 

powder

 

enamels

 

at

 

180°C

 

to

 

The

 

used

 

DC

 

inverter

 

compressors

 

are

 

a

 

rotary

 

hermetic

 

single

phase

 

type

 

(only

 

for

 

the

 

models

 

PACK DUE

 

7

 

and

 

PACK DUE

 

9)

 

and

 

twin

 

rotary

 

single

phase

 

(for

 

the

 

model

 

PACK DUE

 

12),

 

and

 

scroll

 

3

phases

 

type

 

(for

 

PACK DUE

 

16)

 

designed

 

to

 

be

 

model

 

PACK DUE

 

7

 

in

 

which

 

the

 

diameter

 

of

 

the

 

copper

 

pipes

 

is

 

5/16”)

 

and

 

the

 

thickness

 

of

 

the

 

aluminium

 

fins

 

is

 

0,1mm.

 

The

 

All

 

PACK DUE

 

units

 

are

 

standard

 

supplied

 

with

 

a

 

microprocessor

 

adopting

 

an

 

overheating

 

control

 

logic

 

program

 

through

 

the

 

Summary of Contents for PACK DUE 12

Page 1: ......

Page 2: ...the model 16 and we updated the dimensions of the packing of the models 12 and 16 In the section 15 the curve is updated The section 17 is improved with descriptions more clear and tables Wiring diag...

Page 3: ...DRAULIC CIRCUIT 9 4 11 FAN SPEED CONTROLLER 9 5 AVAILABLE VERSIONS 9 5 1 ACCESSORIES 9 6 INSTALLATION 9 6 1 GENERALITY 9 6 2 LIFTING AND HANDLING 10 6 2 1 INDOOR UNIT 10 6 2 2 OUTDOOR UNIT 10 6 3 LOCA...

Page 4: ...19 9 5 POWER FAILURE 19 9 6 ALARMS LIST 20 10 SHUTDOWNS FOR LONG PERIODS 20 11 MAINTENANCE AND PERIODIC CHECKS 20 11 1 ENVIRONMENTAL PROTECTION 21 12 WHEN THE UNIT GOES OUT OF SERVICE 21 13 TECHNICAL...

Page 5: ...OOR UNITS 36 21 1 INDOOR UNIT 36 21 2 OUTDOOR UNIT 36 22 WIRING DIAGRAMS 37 22 1 22 2 22 2 1 22 2 2 22 2 3 23 SOLAR MODULE OPTIONAL ACCESSORY 41 23 1 23 2 WIRING DIAGRAM 42 ASSEMBLY 41 OUTDOOR UNITS 3...

Page 6: ...00 6 1 Rule EN CEI 61000 6 3 Rule 97 23 CE 2006 95 CE 2004 108 CE 2002 95 CE Community Directives 3 GENERAL SAFETY GUIDELINES equipment and its controls and has to have read and understood the informa...

Page 7: ...he work place shall be provided so as to allow the operator to carry out the required operations safely Poor or too strong lighting can cause risks Ensure that work places are always adequately ventil...

Page 8: ...TWA 1000 ml m for each of the two components Respiratory protection For rescue and maintenance operation in storage tanks use self contained respirator apparatus The vapors are heavier than air and ca...

Page 9: ...l overload protection The protection class of the motors is IP 54 4 5 FANS The fans are axial type with aluminium aerofoil blades They are statically and dynamically balanced and supplied complete of...

Page 10: ...xt chapters MUST BE DONE BY TRAINED PEOPLE ONLY Before any operation on the unit be sure that the electric supply is disconnected 6 1 GENERALITY When installing or servicing the unit it is necessary t...

Page 11: ...s also possible to install anti vibration supports springs or rubbers to keep vibrations at a very low level Absolute care has to be taken to ensure adequate air volume to the condenser Re circulation...

Page 12: ...espondence with the connection labelled WATER INLET otherwise the evaporator may freeze It is compulsory to install on the WATER INLET connection a metallic filter with a mesh not larger than 1 mm Sho...

Page 13: ...CONNECTION 6 4 4 1 INDOOR UNIT The indoor units are designed so that the base in which there are connections to the same act of the water tray Connect a pipe to the predisposed joint on the unit cfr C...

Page 14: ...working near them even if the unit is off The temperatures of heads and exhaust piping of the compressor are usually high Therefore be careful when working near condensing coils The aluminum fins are...

Page 15: ...cable supplied with the solar expansion kit fitting A3 Output 230Vac 1A MAX for resistance R2 of contactor control KM2 UD0 N For the connection please use a cable with a minimum section of 1 5mm YV1 3...

Page 16: ...pplicable regulations including grounding The voltage must be specified on the nameplate of the unit Ensure that the voltage is within the tolerance limits of 10 Check that the heating elements of the...

Page 17: ...ulic pump of solar system 8 2 FUNCTIONS OF BUTTONS Esc Alarm reset Menu exit User menu scrolling MODE ON OFF Change in heat pump mode To power on and off the heat pump Prg To select parameters To stor...

Page 18: ...heating Production of hot water for heating Heating and sanitary water Production of hot water for heating and sanitary hot water Only sanitary water Production of sanitary hot water 8 4 1 OPERATION...

Page 19: ...er towards the water tank or to a heat exchanger If the set point of sanitary water is reached the valve returns in rest period Contact UD1 N 3 way valve close valve energized and water flow deviated...

Page 20: ...1 Sensor alarms The alarm will be activated in the case of a short or open circuit of any connected and enabled sensor The alarm will be activated also when the temperature becomes higher than the se...

Page 21: ...unds Be very careful when operating in their surroundings After servicing operations re install the cover panels and fix them by means of screws The refrigerant circuits must not be filled with refrig...

Page 22: ...gerant R410A is mentioned among controlled substances and for this reason it has to be subjected to the mentioned norms A particular care is recommended during service operations in order to reduce as...

Page 23: ...depth condenser mm 778 660 38 1 758 813 44 887 1220 44 887 1220 44 Condenser Number of circuits 2 2 8 8 Type R410A R410A R410A R410A Refrigerant charge 5 kg 1 60 1 80 3 30 4 20 Refrigerant Pressure de...

Page 24: ...Refrigerant circuit Gas side connection inch 1 2 SAE 5 8 SAE 5 8 SAE 5 8 SAE Power input kW 3 0 3 0 4 0 4 0 Integrative resistance Current input A 13 10 13 10 17 40 17 40 Dimensions L A P mm 515 816 2...

Page 25: ...pondingly with the working data indicated above 0 10 20 30 40 50 60 70 0 6 0 8 1 1 2 1 4 1 6 1 8 2 2 2 2 4 2 6 2 8 3 Flowrate m 3 h Head Pressure Kpa 07 12 09 16 Optimum operating point for PACK DUE 7...

Page 26: ...utlet temperature C air temp 45 C air temp 40 C air temp 35 C air temp 30 C 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 Input power in cooling operation kW Water outl...

Page 27: ...49 51 53 55 57 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 Input power in heating operation kW Water outlet temperature C air temp 21 C air temp 14 C air temp 7 C air temp 0 C air temp 7 C...

Page 28: ...11 12 13 14 15 16 17 18 19 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 Input power in cooling operation kW Water outlet temperature C air temp 45 C air temp 40 C air temp 35 C air temp 30 C 6 7 8 9 10 11...

Page 29: ...mp 10 C 33 35 37 39 41 43 45 47 49 51 53 55 57 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 Coefficient of performance W W Water outlet temperature C air temp 21 C air temp 14 C air temp 7 C air temp 0...

Page 30: ...1 12 13 14 15 16 17 18 19 2 6 2 7 2 8 2 9 3 0 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 Input power in cooling operation kW Water outlet temperature C air temp 30 C air temp 35 C air temp 40 C air temp 45 C...

Page 31: ...3 45 47 49 51 53 55 57 2 9 3 3 3 7 4 1 4 5 4 9 5 3 5 7 Input power in heating operation kW Water outlet temperature C air temp 27 C air temp 20 C air temp 13 C air temp 7 C air temp 2 C air temp 2 C a...

Page 32: ...13 14 15 16 17 18 19 3 1 3 3 3 5 3 7 3 9 4 1 4 3 4 5 Input power in cooling operation kW Water outlet temperature C air temp 30 C air temp 35 C air temp 40 C air temp 45 C 6 7 8 9 10 11 12 13 14 15 16...

Page 33: ...57 2 7 3 0 3 3 3 6 3 9 4 2 4 5 4 8 5 1 5 4 5 7 6 0 6 3 Input power in heating operation kW Water outlet temperature C air temp 27 C air temp 20 C air temp 13 C air temp 7 C air temp 2 C air temp 2 C...

Page 34: ...phases of the system In all cases the maximum electrical input occurs for the heat pump operating mode at a water outlet temperature of 55 C and with outdoor temperature of 10 C see the tables in para...

Page 35: ...7 8 0 98 0 99 1 05 1 12 30 14 1 0 97 0 98 1 10 1 22 40 22 3 0 965 0 97 1 14 1 25 50 33 8 0 955 0 965 1 2 1 33 CCF Capacity correction factor IPCF Input power correction factor WFCF Water flow rate cor...

Page 36: ...the bottom of the unit Remove the cabinet 20 2 OUTDOOR UNIT Remove the connection screws connecting the top panel and the front panel Remove the top panel Remove the screws connecting the front right...

Page 37: ...witch 8 Expansion vessel 9 Pump 10 Heater collector 11 Manual air vent valve 21 2 OUTDOOR UNIT 1 Condensor coil assy 2 Fan motor support 3 Fan motor 4 Fan 5 Transductor 6 Expansion valve 7 Coil of the...

Page 38: ...ntegration resistance and sanitary boiler anti legionnaires BT3 Sanitary water sensor for boiler TH1 Ambient thermostat BT4 Outdoor air temperature sensor THS1 Resistance R1 of safety thermostat actio...

Page 39: ...38 22 2 OUTDOOR UNITS 22 2 1 Wiring diagram of PACK DUE 9...

Page 40: ...39 22 2 2 Wiring diagram of PACK DUE 12...

Page 41: ...40 22 2 3 Wiring diagram of PACK DUE 16...

Page 42: ...ION BOARD IN THE FOUR HOLES OF THE ELECTRIC BOX OF THE INDOOR UNIT AS SHOWN IN THE FRAME C REMOVE THE FOUR SCREWS OF THE CONTROL PANEL WITH A SPECIAL SCREWDRIVER D REMOVE THE CONTROL PANEL TOWARDS LEF...

Page 43: ...ly term inals ground live n eutral m ax 1 5 m m For the conne ction use a cable with a m axim um and m inim um section of 1 5 m m Follow the regulations for the section of the cable E2 Sollar collecto...

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Page 48: ...Tel 071 723991 Fax 071 7133153 Web Site www accorroni it E mail a2b a 2 b it A2B Accorroni E G S r l Via d Ancona 37 60027 Osimo An...

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