background image

 

and

 

the

 

on

 

board

 

sensors

 

continuously

 

monitor

 

and

 

adapt

 

the

 

performance

 

of

 

the

 

inverter

 

compressor,

 

of

 

the

 

pump

 

and

 

of

 

the

 

conditions

 

requested

 

by

 

the

 

user.

 

All

 

internal

 

units

 

are

 

standard

 

supplied

 

with

 

the

 

following

 

monitoring

 

and

 

protection

 

devices:

 

return

 

water

 

temperature

 

sensor

 

installed

 

at

 

the

 

return

 

water

 

pipe

 

line

 

from

 

the

 

plant,

 

operating

 

and

 

antifreeze

 

sensor

 

installed

 

at

 

the

 

outlet

 

pipe

 

of

 

the

 

water

 

to

 

the

 

plant

 

and

 

on

 

water

 

side

 

a

 

water

 

flow

 

switch

 

is

 

installed

 

to

 

protect

 

the

 

evaporator.

 

All

 

internal

 

units

 

are

 

supplied

 

with

 

high

 

pressure

 

transducer,

 

low

 

pressure

 

transducer,

 

compressor’s

 

inlet

 

and

 

outlet

 

temperature

 

sensors,

 

compressors

 

thermal

 

protection

 

device,

 

fans

 

thermal

 

protection

 

device,

 

high

 

pressure

 

flow

 

switch.

 

 

4.10

 

HYDRAULIC

 

CIRCUIT

 

water

 

utilization

 

and

 

directly

 

run

 

by

 

the

 

microprocessor

 

that

 

controls

 

the

 

related

 

start

 

up

 

and

 

proper

 

running.

 

The

 

hydraulic

 

circuit

 

also

 

includes:

 

expansion

 

vessel,

 

safety

 

valve

 

(3

 

bar)

 

and

 

the

 

automatic

 

air

 

release

 

valve.

 

4.11

 

FAN

 

SPEED

 

CONTROLLER

 

This

 

device

 

is

 

required

 

with

 

the

 

unit

 

running

 

in

 

cooling

 

mode

 

when

 

the

 

outside

 

air

 

temperature

 

is

 

below

 

20°C,

 

thus

 

reducing

 

the

 

air

 

flow

 

rate

 

of

 

the

 

condensor

 

and

 

adapting

 

the

 

evaporating

 

pressure

 

in

 

order

 

to

 

allow

 

proper

 

running

 

of

 

the

 

unit.

 

This

 

device

 

can

 

also

 

be

 

used

 

to

 

reduce

 

the

 

noise

 

level

 

of

 

the

 

unit

 

when

 

the

 

outside

 

air

 

temperature

 

decreases

 

(e.g.

 

during

 

night

 

operation

 

period).

 

5

 

AVAILABLE

 

VERSIONS

 

pump,

 

flow

 

switch,

 

automatic

 

air

 

release

 

valve

 

load/unload

 

valve).

 

5.1

 

ACCESSORIES

 

AG

 

 

Anti

vibration

 

rubber

 

pad

 

to

 

be

 

installed

 

in

 

the

 

chassis

 

of

 

the

 

unit

 

for

 

possible

 

shock

 

absorption.

 

KAS

 ‐ 

antifreezing

 

kit

 

(this

 

accessory

 

have

 

to

 

be

 

required

 

when

 

the

 

order

 

is

 

placed

 

and

 

have

 

to

 

be

 

factory

 

installed).

 

It

 

is

 

made

 

up

 

of

 

an

 

auto

heating

 

cable

 

thermostated

 

at

 

5°C

 

and

 

wrapped

 

around

 

the

 

base

 

of

 

the

 

unit

 

near

 

the

 

condensing

 

coil.

 

6

 

INSTALLATION

 

 

WARNING:

 

All

 

the

 

operation

 

described

 

in

 

next

 

chapters

 

MUST

 

BE

 

DONE

 

BY

 

TRAINED

 

PEOPLE

 

ONLY.

 

Before

 

any

 

operation

 

on

 

the

 

unit,

 

be

 

sure

 

that

 

the

 

electric

 

supply

 

is

 

disconnected.

 

6.1

 

GENERALITY

 

When

 

installing

 

or

 

servicing

 

the

 

unit,

 

it

 

is

 

necessary

 

to

 

strictly

 

follow

 

the

 

rules

 

listed

 

in

 

this

 

manual,

 

to

 

conform

 

to

 

all

 

the

 

specifications

 

of

 

the

 

labels

 

on

 

the

 

unit,

 

and

 

to

 

take

 

any

 

possible

 

precautions.

 

Not

 

observing

 

the

 

rules

 

reported

 

on

 

this

 

manual

 

can

 

fan

 

(2

 

fans

 

as

 

for

 

the

 

PACK

DUE

 

16

 

models)

 

according

 

to

 

the

 

value

 

of

 

cooling

 

power

 

at

 

any

 

working

 

The

 

PACK DUE

 

INVERTER

 

system

 

firm

 

reduces

 

the

 

plant’s

 

water

 

content

 

to

 

the

 

minimum,

 

that

 

is

 

from

 

the

 

usual

 

value

 

of

 

cooling

 

12

15

 

l/kW

 

to

 

10

 

liters

 

(as

 

for

 

the

 

PACK DUE

 

7

 

and

 

PACK DUE

 

9

 

model

 

types)

 

or

 

to

 

16

 

liters

 

(as

 

for

 

the

 

model

 

PACK DUE

 

12)

 

or

 

to

 

20

 

liters

 

(as

 

for

 

the

 

model

 

PACK DUE

 

16),

 

IN

 

ABSOLUTE,

 

as

 

for

 

the

 

PACK DUE

 

units.

 

Because

 

of

 

the

 

appliance’s

 

reduced

 

size,

 

the

 

installation

 

space,

 

heat

 

loss

 

and

 

installation

 

costs.

 

4.9

 

MONITORING

 

AND

 

PROTECTION

 

DEVICES

 

reduced

 

water

 

content,

 

the

 

PACK DUE

 

units

 

can

 

be

 

installed

 

in

 

plants

 

without

 

water

 

tank

 

with

 

advantages

 

in

 

terms

 

of

 

the

 

DUE

 

12

 

and

 

PACK

up

 

to

 

a

 

value

 

of

  

10

 

liters

 

(as

 

for

 

the

 

models

 

PACK DUE

 

7

 

and

 

PACK DUE

 

9),

 

or

 

of

 

16

 

liters

 

(as

 

for

 

the

 

model

 

absolute

 

value

 

and

 

not

 

to

 

any

 

kW

 

of

 

installed

 

power.

 

CAUTION:

 

Having

 

a

 

fixed

 ∆

T(°C),

 

the

 

INVERTER

 

control

 

system

 

is

 

able

 

to

 

manage

 

plant’s

 

minimum

 

water

 

contents

 

PACK DUE

 

12),

 

and

 

of

 

20

 

liters

 

(as

 

for

 

the

 

model

 

PACK DUE

 

16).

 

This

 

value

 

makes

 

reference

 

to

 

the

 

liters’

 

The

 

PACK DUE

 

chillers

 

units

 

are

 

supplied

 

with

 

an

 

integrated

 

hydraulic

 

circuit

 

including

 

the

 

circulating

 

pump,

 

suitable

 

for

 

chilled

 

PACK.DUE

 ‐ 

reversible

 

heat

 

pump

 

with

 

integrated

 

hydronic

 

system

 

(expansion

 

vessel,

 

safety

 

valve,

 

pressure

 

gauge,

 

circulating

 

any

 

eventual

 

damage

 

has

 

to

 

be

 

questioned

 

to

 

the

 

carrier

 

and

 

recorded

 

on

 

the

 

Delivery

 

Note

 

before

 

signing

 

it.

 

A2B ACCORRONI

 

severe

 

damage.

 

create

 

dangerous

 

situations.

 

After

 

receiving

 

the

 

unit,

 

immediately

 

check

 

its

 

integrity.

 

The

 

unit

 

left

 

the

 

factory

 

in

 

perfect

 

condition;

 

E.G. to

 

be

 

informed,

 

within

 

8

 

days,

 

of

 

the

 

extent

 

of

 

the

 

damage.

 

The

 

customer

 

should

 

prepare

 

a

 

written

 

statement

 

of

 

any

 

Summary of Contents for PACK DUE 12

Page 1: ......

Page 2: ...the model 16 and we updated the dimensions of the packing of the models 12 and 16 In the section 15 the curve is updated The section 17 is improved with descriptions more clear and tables Wiring diag...

Page 3: ...DRAULIC CIRCUIT 9 4 11 FAN SPEED CONTROLLER 9 5 AVAILABLE VERSIONS 9 5 1 ACCESSORIES 9 6 INSTALLATION 9 6 1 GENERALITY 9 6 2 LIFTING AND HANDLING 10 6 2 1 INDOOR UNIT 10 6 2 2 OUTDOOR UNIT 10 6 3 LOCA...

Page 4: ...19 9 5 POWER FAILURE 19 9 6 ALARMS LIST 20 10 SHUTDOWNS FOR LONG PERIODS 20 11 MAINTENANCE AND PERIODIC CHECKS 20 11 1 ENVIRONMENTAL PROTECTION 21 12 WHEN THE UNIT GOES OUT OF SERVICE 21 13 TECHNICAL...

Page 5: ...OOR UNITS 36 21 1 INDOOR UNIT 36 21 2 OUTDOOR UNIT 36 22 WIRING DIAGRAMS 37 22 1 22 2 22 2 1 22 2 2 22 2 3 23 SOLAR MODULE OPTIONAL ACCESSORY 41 23 1 23 2 WIRING DIAGRAM 42 ASSEMBLY 41 OUTDOOR UNITS 3...

Page 6: ...00 6 1 Rule EN CEI 61000 6 3 Rule 97 23 CE 2006 95 CE 2004 108 CE 2002 95 CE Community Directives 3 GENERAL SAFETY GUIDELINES equipment and its controls and has to have read and understood the informa...

Page 7: ...he work place shall be provided so as to allow the operator to carry out the required operations safely Poor or too strong lighting can cause risks Ensure that work places are always adequately ventil...

Page 8: ...TWA 1000 ml m for each of the two components Respiratory protection For rescue and maintenance operation in storage tanks use self contained respirator apparatus The vapors are heavier than air and ca...

Page 9: ...l overload protection The protection class of the motors is IP 54 4 5 FANS The fans are axial type with aluminium aerofoil blades They are statically and dynamically balanced and supplied complete of...

Page 10: ...xt chapters MUST BE DONE BY TRAINED PEOPLE ONLY Before any operation on the unit be sure that the electric supply is disconnected 6 1 GENERALITY When installing or servicing the unit it is necessary t...

Page 11: ...s also possible to install anti vibration supports springs or rubbers to keep vibrations at a very low level Absolute care has to be taken to ensure adequate air volume to the condenser Re circulation...

Page 12: ...espondence with the connection labelled WATER INLET otherwise the evaporator may freeze It is compulsory to install on the WATER INLET connection a metallic filter with a mesh not larger than 1 mm Sho...

Page 13: ...CONNECTION 6 4 4 1 INDOOR UNIT The indoor units are designed so that the base in which there are connections to the same act of the water tray Connect a pipe to the predisposed joint on the unit cfr C...

Page 14: ...working near them even if the unit is off The temperatures of heads and exhaust piping of the compressor are usually high Therefore be careful when working near condensing coils The aluminum fins are...

Page 15: ...cable supplied with the solar expansion kit fitting A3 Output 230Vac 1A MAX for resistance R2 of contactor control KM2 UD0 N For the connection please use a cable with a minimum section of 1 5mm YV1 3...

Page 16: ...pplicable regulations including grounding The voltage must be specified on the nameplate of the unit Ensure that the voltage is within the tolerance limits of 10 Check that the heating elements of the...

Page 17: ...ulic pump of solar system 8 2 FUNCTIONS OF BUTTONS Esc Alarm reset Menu exit User menu scrolling MODE ON OFF Change in heat pump mode To power on and off the heat pump Prg To select parameters To stor...

Page 18: ...heating Production of hot water for heating Heating and sanitary water Production of hot water for heating and sanitary hot water Only sanitary water Production of sanitary hot water 8 4 1 OPERATION...

Page 19: ...er towards the water tank or to a heat exchanger If the set point of sanitary water is reached the valve returns in rest period Contact UD1 N 3 way valve close valve energized and water flow deviated...

Page 20: ...1 Sensor alarms The alarm will be activated in the case of a short or open circuit of any connected and enabled sensor The alarm will be activated also when the temperature becomes higher than the se...

Page 21: ...unds Be very careful when operating in their surroundings After servicing operations re install the cover panels and fix them by means of screws The refrigerant circuits must not be filled with refrig...

Page 22: ...gerant R410A is mentioned among controlled substances and for this reason it has to be subjected to the mentioned norms A particular care is recommended during service operations in order to reduce as...

Page 23: ...depth condenser mm 778 660 38 1 758 813 44 887 1220 44 887 1220 44 Condenser Number of circuits 2 2 8 8 Type R410A R410A R410A R410A Refrigerant charge 5 kg 1 60 1 80 3 30 4 20 Refrigerant Pressure de...

Page 24: ...Refrigerant circuit Gas side connection inch 1 2 SAE 5 8 SAE 5 8 SAE 5 8 SAE Power input kW 3 0 3 0 4 0 4 0 Integrative resistance Current input A 13 10 13 10 17 40 17 40 Dimensions L A P mm 515 816 2...

Page 25: ...pondingly with the working data indicated above 0 10 20 30 40 50 60 70 0 6 0 8 1 1 2 1 4 1 6 1 8 2 2 2 2 4 2 6 2 8 3 Flowrate m 3 h Head Pressure Kpa 07 12 09 16 Optimum operating point for PACK DUE 7...

Page 26: ...utlet temperature C air temp 45 C air temp 40 C air temp 35 C air temp 30 C 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 Input power in cooling operation kW Water outl...

Page 27: ...49 51 53 55 57 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 Input power in heating operation kW Water outlet temperature C air temp 21 C air temp 14 C air temp 7 C air temp 0 C air temp 7 C...

Page 28: ...11 12 13 14 15 16 17 18 19 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 Input power in cooling operation kW Water outlet temperature C air temp 45 C air temp 40 C air temp 35 C air temp 30 C 6 7 8 9 10 11...

Page 29: ...mp 10 C 33 35 37 39 41 43 45 47 49 51 53 55 57 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 Coefficient of performance W W Water outlet temperature C air temp 21 C air temp 14 C air temp 7 C air temp 0...

Page 30: ...1 12 13 14 15 16 17 18 19 2 6 2 7 2 8 2 9 3 0 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 Input power in cooling operation kW Water outlet temperature C air temp 30 C air temp 35 C air temp 40 C air temp 45 C...

Page 31: ...3 45 47 49 51 53 55 57 2 9 3 3 3 7 4 1 4 5 4 9 5 3 5 7 Input power in heating operation kW Water outlet temperature C air temp 27 C air temp 20 C air temp 13 C air temp 7 C air temp 2 C air temp 2 C a...

Page 32: ...13 14 15 16 17 18 19 3 1 3 3 3 5 3 7 3 9 4 1 4 3 4 5 Input power in cooling operation kW Water outlet temperature C air temp 30 C air temp 35 C air temp 40 C air temp 45 C 6 7 8 9 10 11 12 13 14 15 16...

Page 33: ...57 2 7 3 0 3 3 3 6 3 9 4 2 4 5 4 8 5 1 5 4 5 7 6 0 6 3 Input power in heating operation kW Water outlet temperature C air temp 27 C air temp 20 C air temp 13 C air temp 7 C air temp 2 C air temp 2 C...

Page 34: ...phases of the system In all cases the maximum electrical input occurs for the heat pump operating mode at a water outlet temperature of 55 C and with outdoor temperature of 10 C see the tables in para...

Page 35: ...7 8 0 98 0 99 1 05 1 12 30 14 1 0 97 0 98 1 10 1 22 40 22 3 0 965 0 97 1 14 1 25 50 33 8 0 955 0 965 1 2 1 33 CCF Capacity correction factor IPCF Input power correction factor WFCF Water flow rate cor...

Page 36: ...the bottom of the unit Remove the cabinet 20 2 OUTDOOR UNIT Remove the connection screws connecting the top panel and the front panel Remove the top panel Remove the screws connecting the front right...

Page 37: ...witch 8 Expansion vessel 9 Pump 10 Heater collector 11 Manual air vent valve 21 2 OUTDOOR UNIT 1 Condensor coil assy 2 Fan motor support 3 Fan motor 4 Fan 5 Transductor 6 Expansion valve 7 Coil of the...

Page 38: ...ntegration resistance and sanitary boiler anti legionnaires BT3 Sanitary water sensor for boiler TH1 Ambient thermostat BT4 Outdoor air temperature sensor THS1 Resistance R1 of safety thermostat actio...

Page 39: ...38 22 2 OUTDOOR UNITS 22 2 1 Wiring diagram of PACK DUE 9...

Page 40: ...39 22 2 2 Wiring diagram of PACK DUE 12...

Page 41: ...40 22 2 3 Wiring diagram of PACK DUE 16...

Page 42: ...ION BOARD IN THE FOUR HOLES OF THE ELECTRIC BOX OF THE INDOOR UNIT AS SHOWN IN THE FRAME C REMOVE THE FOUR SCREWS OF THE CONTROL PANEL WITH A SPECIAL SCREWDRIVER D REMOVE THE CONTROL PANEL TOWARDS LEF...

Page 43: ...ly term inals ground live n eutral m ax 1 5 m m For the conne ction use a cable with a m axim um and m inim um section of 1 5 m m Follow the regulations for the section of the cable E2 Sollar collecto...

Page 44: ......

Page 45: ......

Page 46: ......

Page 47: ......

Page 48: ...Tel 071 723991 Fax 071 7133153 Web Site www accorroni it E mail a2b a 2 b it A2B Accorroni E G S r l Via d Ancona 37 60027 Osimo An...

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