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Contents

42/14-39 EN

Sensyflow iG, Version 1.00

3

Contents

Sensyflow iG

1

Correct use, general safety instructions 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1

Range of applications, proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Equipment and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical applications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2

General safety instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2.1

Safe operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2.2

Notice according to the German Hazardous Material Directive   . . . . . . . . . . . . . . . . . . . . 6

2

Important information in advance 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2

In case of questions   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.3

Accompanying documentation   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4

The calibration certificate   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3

System description 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1

Pipe components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.2

Transducer   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.3

Evaluation electronics  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4

Mechanical installation 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.1

Pipe component and transducer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.1.1

Recommended steadying run lengths for inlet run disturbances   . . . . . . . . . . . . . . . . . . 11

4.1.2

Adaption of a Sensyflow iG transducer by using a weld-on adapter  . . . . . . . . . . . . . . . . 12

4.2

Installating the transducer in areas with high ambient temperature   . . . . . . . . . . . . . . . . 13

4.3

Aligning housing head and display  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.4

Mounting the evaluation electronics (remote version) . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5

Electrical installation 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.1

General information about PROFIBUS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.2

PROFIBUS bus design  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.3

Connection, power supply, and communication  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.4

Connecting PROFIBUS DP via PROFIBUS M12 bus connector   . . . . . . . . . . . . . . . . . . 18

5.5

PROFIBUS bus terminator and cable  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.5.1

PROFIBUS DP bus terminator   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.5.2

PROFIBUS cable DP   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.6

Cable connection between sensor and evaluation electronics (remote version)   . . . . . . 19

6

Commissioning 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7

Operation, configuration and communication 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7.1

PROFIBUS communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7.1.1

PROFIBUS slave addresses  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7.1.2

Module configuration for cyclic data communication (DP)   . . . . . . . . . . . . . . . . . . . . . . . 22

7.1.2.1 GSD file  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.1.2.2 Status byte message overview  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.1.2.3 Hexadecimal status byte messages  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.1.2.4 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.1.3

Acyclic data communication (DPV1)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.1.3.1 Device Management Block  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.1.3.2 Physical Block  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.1.3.3 Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Transducer Block Flow (TB Flow)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Function Block Flow Analog Input (AI)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7.1.3.4 Gas temperature  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Transducer Block Gas Temperature (TB Temp.)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Function Block Gas Temperature Analog Input (AI)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.1.3.5 Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Function Block Totalizer (TOT)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7.2

Description of function blocks  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

7.3

SMART VISION DTM configuration   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Summary of Contents for Sensyflow iG

Page 1: ...Sensyflow iG Intelligent gas mass flowmeter PROFIBUS DPV1 PA Profile 3 0 Version 1 00 Preliminary Operating manual 42 14 39 EN Rev 00 ...

Page 2: ... 3210 Copyright 2002 by ABB Automation Products GmbH Subject to changes without notice This technical documentation is protected by copyright Translating photocopying and diseminating it in any form whatsoever even editings or excerpts thereof especially as reprint photomechanical or elec tronic reproduction or storage on data processing systems or networks is not allowed without the permis sion o...

Page 3: ... 5 Electrical installation 16 5 1 General information about PROFIBUS 16 5 2 PROFIBUS bus design 16 5 3 Connection power supply and communication 16 5 4 Connecting PROFIBUS DP via PROFIBUS M12 bus connector 18 5 5 PROFIBUS bus terminator and cable 19 5 5 1 PROFIBUS DP bus terminator 19 5 5 2 PROFIBUS cable DP 19 5 6 Cable connection between sensor and evaluation electronics remote version 19 6 Comm...

Page 4: ...S MENU 44 Submenu level 1 SERVICE MENU 44 7 7 2 Submenu level 2 45 Submenu level 2 TB FLOW MENU 45 Submenu level 2 AI FLOW MENU 46 Submenu level 2 TB GAS TEMP MENU 47 Submenu level 2 AI GAS TEMP MENU 48 Submenu level 2 TOTAL MENU 49 8 Maintenance and service 50 8 1 Cleaning the transducer 50 9 Sensyflow iG measuring principle 51 9 1 Physical basics of the measurement 51 9 2 The digital Sensyflow m...

Page 5: ...asurement Gas balancing at air decomposers N2 O2 Ar Hydrogen measurement in the process 1 2 General safety instructions 1 2 1 Safe operation The technology of the mass flow meter is state of the art It is constructed and tested according to DIN VDE 0411 Part 1 Safety Requirements for Electronic Mea surement Apparatus and has left the factory in a safe condition To maintain this state and guarantee...

Page 6: ... years The examinations can be skipped if the electrical system is continuously monitored by a responsible en gineer Duties of the operator maintain the system in proper condition continuously monitor the system execute required maintenance and repair work immediately carry out required safety measures If the devices are used in areas where dusts can cause explosion hazards you must clean the devi...

Page 7: ...f the Ex conformity certificate for devices manufactured according to DVGW a copy of the DVGW approval for devices used in gaseous oxygen security clearance in form of a manufacturer s certificate 2 4 The calibration certificate For every measuring system leaving our factory a file documenting the production process is kept The most important document in this case is the calibration certificate It...

Page 8: ...ibration certificate sample Calibration subject sensor data and serial fabrication number Customer data regarding the application Calibration data Data regarding test bench and boundary conditions Calibration result Tolerances determined on the test bench in form of tables and diagrams ...

Page 9: ...nics and a pipe component in different construction types In the remote version the sensor and the evalua tion electronics are separate units that can be mounted max 25 m apart Sensyflow iG transducer with display compact version Fig 3 1 Pipe component 1 in wafer flange version intermediate flange DN 40 to DN 200 ANSI 1 to 8 Sensyflow iG transducer with display remote version Fig 3 2 Pipe componen...

Page 10: ... sensor unit and the connection housing with termi nal block Dimensions and technical data of the transducers are shown in see section 10 Type overview technical data on page 53 3 3 Evaluation electronics The flame proof encapsulated housing of the evaluation electronics contains apart from power supply display optional and sensor control also the entire bus interface for PROFIBUS DPV1 communicati...

Page 11: ...nt at the transducer Straight undisturbed pipe lengths are used as steadying run lengths their length depends on the type of the inlet run disturbance 4 1 1 Recommended steadying run lengths for inlet run disturbances The inlet and outlet run lengths are stated as multiples of the pipe diameter D Recommended insatallation requirements according to DIN EN ISO 5167 1 Expansion X 15 Reducer X 15 90 e...

Page 12: ... of the measuring value is still provided Under certain circumstances special calibration can be performed for insufficient steadying run lengths For this purpose and in individual cases consult ABB s DKD Calibration Department at Alzenau For gases with extremely low density hydrogen helium the stated steadying run lengths must be dou bled 4 1 2 Adaption of a Sensyflow iG transducer by using a wel...

Page 13: ... the permissible ambient temperature Usually there are no problems for devices of the remote version as the electronics unit can normally be mounted at a sufficient distance to the hot pipelines If a compact version device must be mounted directly to a hot pipeline the lateral installation is recom mended In such cases you should avoid mounting the device in 12 o clock position since otherwise the...

Page 14: ...nment can be changed in steps of 90 For this purpose you must screw off the front lid and pull off the display cover Caution For devices with long range power supply unit it is mandatory to remove all power from the device before opening the front lid Regardless of the device type you must take ESD precautions before touching the components After loosening the four fastening screws you can pull ou...

Page 15: ...ith the mounting plate observing the maximum permissible ambient temperature to an even wall surface see Fig 4 5 for dimensions Fig 4 5 Dimensions of the Sensyflow iG mounting plate Remote Version Due to the rotating housing head the rear terminal box is still accessible The connection between sensor and evaluation electronics is made via 10 pole numbered terminal blocks that can be accessed after...

Page 16: ...r process automation the protocol type DP and PA are of importance PROFIBUS DP Decentral Periphery PROFIBUS PA Process Automation PROFIBUS FMS Field Message Specification 5 2 PROFIBUS bus design Fig 5 1 PROFIBUS bus design 5 3 Connection power supply and communication In the device version described in this section the PROFIBUS cable is directly connected The description of the devices with PROFIB...

Page 17: ...ce EMC interference to a minimum the cable shield of the PROFIBUS lines should be connected to the corresponding terminals in the connection box For additional EMC interference suppression the housing grounding screw M6 thread should be used to establish a low resistance connection wire cross section 4 mm Note When disconnecting the PROFIBUS cable from the unit the entire bus connection is interru...

Page 18: ...rsion allows pulling the T plug and disconnecting the device from PROFIBUS DP without interfering with the bus operation Note Suitable T plugs and cable sockets plugs are available as accessories see Sensyflow iG data sheets and PROFIBUS accessories DP M12 connecting socket DP M12 1 2 3 4 5 Plug T piece Socket Pin Signal Description 1 VP Supply voltage positive P 5 V 2 RxD TxD N Receive transmit d...

Page 19: ...ions and malfunctions Note To ensure safe operation of the PROFIBUS communication you must take the PROFIBUS DP FMS gui deline installation into consideration 5 6 Cable connection between sensor and evaluation electronics remote version With the remote version you can use cables with a length up to 25 m between sensor and evaluation elec tronics The connection is made via 10 pole numbered terminal...

Page 20: ... 2 master with the appropriate parameterizing and configuration tool via the SET SLAVE address telegram Set up PROFIBUS DP configuration for cyclic data communication with the Class 1 master of the pro cess control system see section 7 Load the device data GSD file into the process control system and save it in the appropriate sub directory for GSD file see Appendix Set the parameters and configur...

Page 21: ...sed as default master address Slave address 126 should not be used either as it is used as default slave address for commissioning slaves that allow address setting via PROFIBUS Note that Class 2 master devices for diagnosis and configuration that are permanently or temporarily operated in the PROFIBUS network also need a PROFIBUS address Sensyflow iG with PROFIBUS connection provides two alternat...

Page 22: ...e Input Byte Output Data type Output 1 Empty_Module 0 0 2 Mass flow 5 Byte Float Status Byte 0 3 Float Byte 4 Status 0 3 Gas temp 5 Byte Float Status Byte 0 3 Float Byte 4 Status 0 4 Total 5 Byte Float Status Byte 0 3 Float Byte 4 Status 0 5 SET_Total 5 Byte Float Status Byte 0 3 Float Byte 4 Status 1 Byte Byte 0 0 Totalize 1 Reset 2 PRESET 6 SET MODE_Total 5 Byte Float Status Byte 0 3 Float Byte ...

Page 23: ...ocess control system PCS the GSD file is con tained in the Appendix file name ABB_05CA GSD The current version of the GSD file is revision 3 0 Note If the PCS cannot process GSD file revision 3 0 you can edit the GDS file with a text editor such as Word pad in order to load the file into the PCS The corresponding sections are described in the GSD file 7 1 2 2 Status byte message overview only for ...

Page 24: ...0 0 1 0 1 X X Unacknowledged advisory alarm 1 0 0 1 1 0 X X Unacknowledged critical alarm 1 0 1 0 0 1 X X Maintenance required Bit 7 Bit6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Type X X X X X X 0 0 Ok X X X X X X 0 1 Low limited X X X X X X 1 0 High limited X X X X X X 1 1 Constant Hexadecimal status messages Type 0x00 0x03 Non specific 0x04 0x07 Configuration error 0x0C 0x0F Device failure 0x10 0x13...

Page 25: ...vice not initialized 7 Self calibration failed Diagnostic byte Bit Type 2 0 Zero point error 1 Power supply failed 2 Configuration not valid 3 Restart 4 Cold start with default data 5 Maintenance required 6 Characteristics invalid 7 Ident_Number violation Diagnostic byte Bit Type 3 0 Reserved 1 Reserved 2 Reserved 3 Reserved 4 Reserved 5 Reserved 6 Reserved 7 Reserved Diagnostic byte Bit Type 4 0 ...

Page 26: ...ed 7 Reserved Diagnostic byte Bit Type 6 0 CAL data error 1 Gas temp error 2 Heater temp error 3 Res temp error 4 Sensor wire error 5 Max gas temp error 6 Reserved 7 Reserved Diagnostic byte Bit Type 7 0 Total overflow 1 Reserved 2 Reserved 3 Reserved 4 Reserved 5 Reserved 6 Reserved 7 Reserved Diagnostic byte Bit Type 8 0 Reserved 1 Reserved 2 Reserved 3 Reserved 4 Reserved 5 Reserved 6 Reserved ...

Page 27: ...w A M 0 22 6 Mode_BLK actual permitted normal DS 37 D 3 r A Block specific M 0 23 7 Alarm_SUM DS 42 D 8 r A 0 0 0 0 M 0 24 8 SOFTWARE REVISION String Cst 16 r A M 0 25 9 HARDWARE REVISION String Cst 16 r A M 0 26 10 DEVICE MAN ID Uint16 Cst 2 r A VALUE M 0 27 11 DEVICE ID String Cst 16 r A iG M 0 28 12 DEVICE SER NUM String Cst 16 r A M 0 29 13 DIAGNOSIS String D 4 r A 0 M 0 30 14 DIAGNOSIS EXTENS...

Page 28: ...Slot Index Relative index Parameter Object data type Store Size Access Transport type Default value allowed range Mandatory M Optional O 4 51 0 Block Object DS 32 C 20 r C a M 4 52 1 ST_REV uint16 N 2 r C a 0 M 4 53 2 TAG_DESC String S 32 r w C a M 4 54 3 Strategy uint16 S 2 r w C a 0 M 4 55 4 Alert_Key uint8 S 1 r w C a 0 M 4 56 5 Target_Mode uint8 S 1 r w C a M 4 57 6 Mode_BLK actual permitted n...

Page 29: ...ect data type Store Size Access Transport type Default value allowed range Mandatory M Optional O Slot Index Relative index Parameter Object data type Store Size Access Transport type Default value allowed range Mandatory M Optional O 1 16 0 Block Object float S 4 r w C a Max value M 1 17 1 ST_REV 1 18 2 TAG_DESC float S 4 r w C a Max value M 1 19 3 Strategy 1 20 4 Alert_Key float S 4 r w C a Min ...

Page 30: ...pe Default value Allowed range Mandatory M Optional O 5 51 0 Block Object DS 32 C 20 r C a M 5 52 1 ST_REV Uint16 N 2 r C a 0 M 5 53 2 TAG_DESC String S 32 r w C a M 5 54 3 Strategy Uint16 S 2 r w C a 0 M 5 55 4 Alert_Key Uint8 S 1 r w C a 0 M 5 56 5 Target_Mode Uint8 S 1 r w C a M 5 57 6 Mode_BLK actual permitted normal DS 37 D 3 r C a block specific M 5 58 7 Alarm_SUM DS 42 D 8 r C a 0 0 0 0 M 5...

Page 31: ...Relative index Parameter Object data type Store Size Access Transport type Default value Allowed range Mandatory M Optional O 2 16 0 Block Object float S 4 r w C a Max Value M 2 17 1 ST_REV 2 18 2 TAG_DESC float S 4 r w C a Max Value M 2 19 3 Strategy 2 20 4 Alert_Key float S 4 r w C a Min Value M 2 21 5 Target_Mode 2 22 6 Mode_BLK actual permitted normal float S 4 r w C a Min Value M 2 23 7 Alarm...

Page 32: ... 42 2 43 27 LO_LO_LIM Float S 4 R W A M 2 44 2 45 2 46 30 HI_HI_ALM DS 39 16 R A O 2 47 31 HI_ALM DS 39 16 R A O 2 48 32 LO_ALM DS 39 16 R A O 2 49 33 LO_LO_ALM DS 39 16 R A O 2 50 34 Simulate DS 50 6 R W A O 2 51 35 OUT_UNIT_TEXT String 16 R W A O 2 36 44 Reserved by PNO 2 61 45 First Manufacturer Parameter 2 62 2 63 2 64 ...

Page 33: ...r w C a 0 0 0 0 M 3 25 3 26 10 Total DS 33 N 5 r O cyc 0 M 3 27 11 UNIT_TOT uint16 S 2 r w C a Direct Integral of the Channel M 3 28 12 Channel S 2 r w C a M 3 29 13 Set_Tot Uint8 0 Totalize 1 Reset 2 PRESET N 1 r w I cyc 0 Totalize M 3 30 14 Mode_Tot uint8 0 Balan ced 1 Pos_only 2 Neg_only 3 Hold N 1 r w I cyc 0 Balanced M 3 31 15 Fail_Tot uint8 0 Run 1 Hold 2 Me mory S 1 r w C a 0 Run M 3 32 16 ...

Page 34: ... processed in the Transducer Blocks For Sensyflow iG these are the FLOW and TEMP Transducer Blocks Further signal processing is executed in the Ana log Input Function Blocks AI FB and in the Totalizer Block Integrator Within the individual blocks parameters can be set for signal output units limit values etc Fig 7 1 Flow Transducer Block Fig 7 2 Temp Transducer Block ...

Page 35: ...k 7 3 SMART VISION DTM configuration Detailed information about SMART VISION can be found in the corresponding manual The description for the DTM configuration via SMART VISION is currently being prepared 7 4 Display operation and configuration Local operation of Sensyflow iG is performed via the graphical display 120 x 32 pixels and three buttons that are operated with a magnetic pen ...

Page 36: ...rowsing through several functions Going back up one menu level ARROW buttons up down also shown inverted in the display Navigating within a menu level main menu submenu level 1 submenu level 2 ARROW buttons left right Navigating within an input field button Incrementing numerical values Changing characters and special characters Connect a proper cyclic PROFIBUS connection is established Disconnect...

Page 37: ...e ENTER button Fig 7 5 Operating structure overview The menu structure is described in detail in see section 7 6 Menu structure on page 41 Untermenü Ebene 2 STANDARD SERVICE SPEZIALIST Untermenü Ebene 1 Untermenü Ebene 1 Untermenü Ebene 1 Anzeige Gastemperatur Durchflusswert Kennlinie Anzeige Durchflusswert numerisch und als Balkendiagramm Anzeige Integrator und Durchflusswert Anzeige Gastemperatu...

Page 38: ...e them The SERVICE and SPECIALIST modes can be accessed by actuating ENTER and the up down ARROW buttons The SERVICE and SPECIALIST modes allow changes of the parameter settings and are protected by passwords The password is entered by using the left right ARROW buttons cursor position and the button entering the nu meric value To terminate the password input the cursor must be positioned fully to...

Page 39: ...ter To terminate the entry the cursor must be positioned to the right behind the entry field Only at this cursor position the button becomes the ENTER button again and can be used to save the entry and exit the change mode The display switches back to the PARAMETER MENU where you can make further configuration changes To save the entries and changes permanently you must select the menu item SAVE C...

Page 40: ...TION VALUE LAST VALID VALUE output of last valid measuring value ERROR VALUE faulty measuring value SUBSTITUTION VALUE ERROR output of selected FLOW SUBSTITUTION VALUE AI FLOW MENU AI GAS TEMP MENU Filter time FLOW and TEMP FILTER TIME For signal attenuation selectable between 0 2 s and 100 s AI FLOW MENU AI GAS TEMP MENU Limit values FLOW TEMP INTEGRATOR MIN MAX ALARM MIN MAX WARNING Selectable f...

Page 41: ...mode password PARAMETER MENU TAG NO INSTALL DATE LANGUAGE DP SLAVE ADDRESS PROFIBUS BAUD PROFIBUS STATUS CHARACTER CURVE DEFAULT DISPLAY CONTRAST LOAD DEFAULT CONF LOAD USER CONF SAVE USER CONF IRDA INTERFACE HARDWARE RESET HW SW REV MANUFACTURER ID DEVICE ID SERIAL NO ORDER NO END PARAMETER MENU PROFIBUS MENU TB FLOW MENU level 2 AI FLOW MENU level 2 TB GAS TEMP MENU level 2 AI GAS TEMP MENU leve...

Page 42: ...W FLOW SIMULATION FLOW SIMUL VALUE STATUS QUALITY STATUS LIMIT END OF AI FLOW TB GAS TEMP MENU TB TEMP STATE TEMPERATURE UNIT GAS S1 STATE HEATER S2 ST SENSOR MEAS TYPE ZERO POINT CORR GAS ZERO POINT CORR HEATER END TB GAS TEMP AI GAS TEMP MENU AI TEMP STATE TEMP PV_SCALE HIGH TEMP PV_SCALE LOW OUT_SCALE AT 100 OUT_SCALE AT 0 TEMP FAILSAFE TYPE TEMP FAIL VALUE TEMP FILTER FACTOR TEMP HYSTERESIS TE...

Page 43: ...r factory set characteristics option DEFAULT DISPLAY SP Select the display screen that is shown at device start up CONTRAST SP Display contrast setting dependant on ambient temperature adjustable by repeatedly pressing the ENTER button LOAD FACTORY CONF SP The factory configuration overwrites the currently set configu ration LOAD USER CONF SP The stored user configuration overwrites the currently ...

Page 44: ...ES D Indication of the maximum mass flow and gas temperature va lues since commissioning MIN VALUES D Indication of the minimum mass flow and gas temperature va lues since commissioning DEVICE TEMP MAX TEMP D Indication of current housing temperature Indication of maximum housing temperature value since com missioning CAL DATE TIME D Indication of date of last calibration Indication of device oper...

Page 45: ...ult 0 ZERO POINT COORECT ZERO_POINT SE Input of the zero offset compensation value in the selected mass flow unit e g 1 kg h Caution This function shifts the entire characteristics curve Default 0 ZERO POINT ON OFF ZERO_POINT_ADJUST SE Activation of the set zero offset compensation Default OFF MASS FLOW STATE MASS FLOW STATE D Display of status message for mass flow in hexadecimal no tation Displa...

Page 46: ...ect measuring value This is only sent to the out put if option ERROR SUBSTITUTION VALUE has been selected in FLOW ERROR SIGNAL FLOW FILTER FACTOR PV_FTIME SP Filter factor for signal attenuation adjustable between 0 2 s and 100 s FLOW HYSTERESIS ALARM_HYS SP Hysteresis for limit value monitoring input in the selected mass flow unit e g 1 kg h FLOW ALARM HIGH HI_HI_LIM SP Upper alarm limit alarm is...

Page 47: ...see also section 7 1 2 2 and 7 1 2 3 HEATER S2 STATE SECONDARY_VALUE_2 D Display of status message for the heater temperature in hexadecimal notation Display 0x80 0x83 OK see section 7 1 2 2 and see section 7 1 2 3 SENSOR MEASURING TYPE SENSOR_MEAS_TYPE SE Select from PV SV1 PV SV2 PV SV2 SV1 SV1 gas temperature SV2 heater temperature ZERO OFFSET COMP GAS BIAS_1 SP Input of a zero offset compensat...

Page 48: ...t measuring value This is only sent to the output if option ERROR SUBSTITUTION VALUE has been selected in TEMP ERROR SIGNAL TEMP FILTER FACTOR PV_FTIME SP Filter factor for signal attenuation adjustable between 0 2 s and 100 s TEMP HYSTERESIS ALARM_HYS SP Hysteresis for limit value monitoring input in the selected temperature unit e g 5 C TEMP ALARM HIGH HI_HI_LIM SP Upper alarm limit alarm is tri...

Page 49: ...e select from kg g lb Nm3 Nl SCF TOTAL SET SET_TOT SP Select from TOTAL normal integrator function RESET TOTAL Reset integrator value to 0 PRESET TOTAL Preset an integrator value TOTAL RUN STOP MODE_TOT SP Select from HOLD stop TOTAL Normal function TOTAL FAILSAFE TYPE FAIL_TOT SP Select from RUN continue with faulty measuring value HOLD integrator stops MEMORY continue with last valid mass flow v...

Page 50: ...ucer from the pipe component respectively weld on adapter 3 Clean the sensor unit with warm water or alcoholic solutions It is recommended to use a soft brush or cotton bud for this purpose 4 Allow the sensor unit to dry a few minutes or blow dry 5 Check the sealing between transducer and pipe component or weld on adapter for proper condition and cleanliness and replace with a new sealing if neces...

Page 51: ...heated sensor which can thus be used to compensate the temperature dependency on gas charac teristics By storing the gas data in the measuring system it is possible to calculate and perform an opti mum adaptation at any operating time 9 3 Advantages of the digital concept By providing several primary and secondary signals these signals can be output in parallel at the field bus connection This mak...

Page 52: ... the diagnostic possibilities of the digital Sen syflow The functions provided allow for preventive maintenance of the measuring system and the equip ment as operating times temperature peaks and loads in the system can be evaluated stored and reported This leads to direct cost savings by preventing failures and equipment downtime ...

Page 53: ... Measuring ranges DN 25 DN 40 DN 50 DN 80 DN 100 DN 150 DN 200 bis 3000 mm square ducts and larger diameters on request qmin qmax 0 1 5 180 0 3 450 0 5 750 0 15 2 000 0 25 3 200 0 60 9 000 0 100 15 000 0 20 000 3 000 000 For air or nitrogen in kg h other gases on request in preparation The above values are guide values for applications involving air under atmospheric conditions Mass flow measureme...

Page 54: ...ssure loss logarithmic diagram 1 0 kPa 10 mbar typical value 0 1 kPa 1 mbar Electrical power values Universal power supply unit 110 230 V AC DC 10 f 48 62 Hz Low voltage power supply unit 24 V AC DC 20 f 48 62 Hz Power dissipation 20 VA 15 VA Connections M20 x 1 5 or NPT Cable remote version Round signal line with braided copper shield LIYCY 10 x 0 5 mm2 max 25 m between transducer and electronics...

Page 55: ...ation GSD Geräte Stamm Datei device data file DP Decentral periphery DPV1Protocol cyclic and acyclic communication DVGWDeutscher Verband Gas Wasser German Gas and Water Association C1 Class 1 C2 Class 2 PA Process Automation PCS Process Control System PTB Physikalisch Technische Bundesanstalt German Federal Institute of Weights and Measures Rev Revision TOT Totalizer Integrator ...

Page 56: ...d with a shock absorbing material e g foam rubber The thickness of the shock absorber should be in accordance with the device weight and the type of shipment The box must be handled with care and has to be labeled accordingly For overseas shipment always add a desiccant e g silica gel and wrap the device and the desiccant bag in apolyethylene foil of 0 2 mm Adapt the amount of desiccant to the pac...

Page 57: ...the line Disable by insert character in front of the line next line GSD_Revision 3 only for GSD Rev 2 0 Enable by removing the character in front of the line Disable by insert character in front of the line next line GSD_Revision 2 Vendor_Name ABB Automation max 32 characters Model_Name ABB Sensyflow iG max 32 characters Revision Version 1 0 0 Version of this file see HISTORY Ident_Number 0x05CA P...

Page 58: ...oducts user defined keyword known in COM Profibus Ext_User_Prm_Data_Ref Max_User_Prm_Data_Len 3 Ext_User_Prm_Data_Const 0 0x84 0x00 0x00 DPV1 parameters DPV1 status1 0x84 Bit2 0 WD_Base 10ms 1ms 1 Bit7 1 DPV1 Enable Disable 0 DPV1 status2 0x00 Bit0 0 ChkCfg nach EN50170 User specific 1 DPV1 tatus3 0x00 alarm not implemented Module Definition Modular_Station 1 Max_Module 4 Max_Input_Len 15 4 x 4 By...

Page 59: ...t 54 Reserved Unit_Diag_Bit 55 Extention available Gerätespezifische Diagnose Byte 5 Unit_Diag_Bit 56 KOM Modul Unit_Diag_Bit 57 MT Modul Unit_Diag_Bit 58 Internal CAN error Unit_Diag_Bit 59 Serial EEPROM error Unit_Diag_Bit 60 Reserved Unit_Diag_Bit 61 Reserved Unit_Diag_Bit 62 Reserved Unit_Diag_Bit 63 Reserved Gerätespezifische Diagnose Byte 6 Unit_Diag_Bit 64 Kal Data error Unit_Diag_Bit 65 Ga...

Page 60: ...ssflow 0x42 0x84 0x08 0x05 2 EndModule Module Gastemp 0x42 0x84 0x08 0x05 3 EndModule Module Total 0x41 0x84 0x85 4 EndModule Module SET_Total 0xC1 0x80 0x84 0x85 5 EndModule Module SET MODE_Total 0xC1 0x81 0x84 0x85 6 EndModule Special iG Feature Enable by removing the character in front of the line Disable by insert character in front of the line Warning Removing insert the character only in the...

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