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FEP630, FEH630

ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D

Flowmeter sensor in high temperature version

***

Lining material

Flange material

Ambient temperature range (T

amb

)

Measuring medium temperature (T

medium

)

Minimum

Maximum

Minimum

Maximum

Thick PTFE***

Steel

-10 °C (14 °F)

60 °C (140 °F)

-10 °C (14 °F)

180 °C (356 °F)

Thick PTFE***

Stainless steel

-20 °C (-4 °F)

60 °C (140 °F)

-20 °C (-4 °F)

180 °C (356 °F)

40 °C (-40 °F)**

PFA***

Steel

-10 °C (14 °F)

60 °C (140 °F)

-10 °C (14 °F)

180 °C (356 °F)

PFA***

Stainless steel

-20 °C (-4 °F)

60 °C (140 °F)

-20 °C (-4 °F)

180 °C (356 °F)

40 °C (-40 °F)**

ETFE***

Steel

-10 °C (14 °F)

60 °C (140 °F)

-10 °C (14 °F)

130 °C (266 °F)

ETFE***

Stainless steel

-20 °C (-4 °F)

60 °C (140 °F)

-20 °C (-4 °F)

130 °C (266 °F)

40 °C (

40 °F)**

* Only for China production site
** For (optional) low-temperature version only
*** Only for design level ‘A’

Summary of Contents for ProcessMaster FEP630 series

Page 1: ...xtended functions for efficient system operation at reduced costs and with higher profitability ProcessMaster FEP630 The first choice for demanding applications in the processing industry HygienicMast...

Page 2: ...nstructions 23 Use in Potentially Explosive Atmospheres 23 Sensor grounding 23 General information on grounding 23 Metal pipe with fixed flanges 24 Metal pipe with loose flanges 24 Plastic pipes non m...

Page 3: ...ter monitoring 66 Monitoring the grounding 66 Verification 67 Fingerprint database 67 8 Maintenance 67 Safety instructions 67 9 Recycling and disposal 68 Dismounting 68 Disposal 68 10 Specification 69...

Page 4: ...the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be fully legible at all times...

Page 5: ...etc For use as a climbing aid for example for mounting purposes For use as a bracket for external loads for example as a support for piping etc Material application for example by painting over the h...

Page 6: ...Products that are marked with the adjacent symbol may not be disposed of as unsorted municipal waste domestic waste They should be disposed of through separate collection of electric and electronic d...

Page 7: ...ERE IS PRESENT AVERTISSEMENT Ne pas ouvrir en presence d une atmosphere explosive Achtung Heisse Oberfl che Warning Hot Surface Attention Surface tres chaude Cable entries M20 x 1 5 1 2 3 4 1 WARNING...

Page 8: ...on Observe the permitted ambient conditions for transport and storage Avoid storing the device in direct sunlight In principle the devices may be stored for an unlimited period However the warranty co...

Page 9: ...General The following points must be observed during installation The flow direction must correspond to the marking if present The maximum torque for all flange screws must be complied with Secure fl...

Page 10: ...ohibited This is because in some instances an electrically conductive coating may form on the inside of the meter tube Devices with hard rubber or soft rubber liner Devices with a hard soft rubber lin...

Page 11: ...nic applications the vertical mounting position is preferred For a horizontal mounting position make sure that the sensor is installed to be self draining Minimum spacing of the devices Spacing D 1 0...

Page 12: ...tlet section turn off devices The measuring principle is independent of the flow profile as long as standing eddies do not extend into the measured value formation such as may for example occur after...

Page 13: ...ated measuring media Figure 14 Bypass line For strongly contaminated measuring media a bypass line in accordance with the figure is recommended so that operation of the system can continue to run with...

Page 14: ...bracket 2 Leakage hole Figure 18 3A compliant installation Please observe the following points A Do not install the device vertically with the terminal box or transmitter housing pointing downward B T...

Page 15: ...e leakage make sure that the liner on the flange is not cut or damaged 2 Position the flowmeter sensor plane parallel and centered between the piping 3 Install gaskets between the surfaces see Gaskets...

Page 16: ...t If necessary provide a sun screen on site Do not up scale the maximum signal cable length between the transmitter and the sensor 1 Drill mounting holes at mounting location 2 Attach transmitter secu...

Page 17: ...is open contact protection is not provided and EMC protection is limited Before opening the housing switch off the power supply NOTICE Potential adverse effect on the IP rating Check the O ring gaske...

Page 18: ...ing the transmitter position Depending on the installation position the transmitter housing or LCD display can be rotated to enable horizontal readings In addition the display in the LCD indicator can...

Page 19: ...ng and closing the housing on page 17 Turn the LCD indicator Perform steps A to F Figure 25 Rotating the LCD indicator Rotate LCD indicator single compartment housing The LCD indicator can be rotated...

Page 20: ...be inserted to extend inputs and outputs The slots are located on the transmitter motherboard and can be accessed after removing the front housing cover Plug in card Description Quantity Current outpu...

Page 21: ...C FLOWMETER CI FEP630 FEH630 EN REV D 21 1 Cover 2 LCD indicator 3 Frontend board FEB with integral mount design only 4 Slot OC2 5 Slot OC1 6 Plug in cards Figure 27 Installation of plug in cards exam...

Page 22: ...delines Make sure that the static electricity in your body is discharged before touching electronic components 1 Switch off the power supply 2 Unscrew remove the cover 3 Remove the LCD indicator Ensur...

Page 23: ...ual As a result it is crucial that the installation guidelines and connection values it lists are also observed The icon on the name plate indicates the following Sensor grounding General information...

Page 24: ...sh the connection between the ground terminal of the sensor and a suited grounding point in accordance with the figure Plastic pipes non metallic pipes or pipes with insulating liner G12023 2 1 1 3 A...

Page 25: ...ns on page 63 Installation and grounding in piping with cathodic corrosion protection The installation of electromagnetic flowmeters in systems with cathodic corrosion protection must be made in compl...

Page 26: ...nges and connect them to the flowmeter sensor and to functional ground The screw bolts for flange connections should be mounted with insulation The insulation plates and the insulation pipe are not in...

Page 27: ...Note Adhere to the limit values of the power supply in accordance with the information on the name plate Observe the voltage drop for large cable lengths and small conductor cross sections The voltage...

Page 28: ...cable conduit G12036 Figure 36 Installation set for cable conduit Conduit NOTICE Condensate formation in terminal box If the flowmeter sensor is permanently connected to cable conduits there is a poss...

Page 29: ...0 24 to 0 47 in Cable design Two wire pairs as a star quad cable Conductor cross section Length dependent Shield Copper braid with approximately 85 coverage Temperature range Depends on application Ma...

Page 30: ...S63 In case of an accident due to inhaling take the injured person out into the fresh air to rest If the terminal box is to be potted subsequently on site a special two component potting compound can...

Page 31: ...ents L Phase N Neutral conductor PE Protective earth PE DC voltage supply Terminal Function comments 1 2 PE Protective earth PE Connections for inputs and outputs Terminal Function comments Uco 32 31...

Page 32: ...Current output Uco 32 31 32 Can be configured for outputting mass flow and volume flow via the on site software G11596 02 A B I E 32 Uco 32 I E 31 RB RB Uq 31 Uco A Current output Uco 32 active B Curr...

Page 33: ...re not electrically isolated from each other If an additional electrically isolated digital output is required a corresponding plug in module must be used If you are using a mechanical counter we reco...

Page 34: ...or OC2 Binary output passive Terminals V1 V2 V3 V4 Output closed 0 V UCEL 3 V 2 mA ICEL 30 mA Output open 16 V UCEH 30 V DC 0 mA ICEH 0 2 mA Switching function Parameterization possible Digital input...

Page 35: ...nently short circuit proof Note If the device is used in potentially explosive atmospheres the plug in card for the loop power supply may only be used to supply a passive output It is not allowed to c...

Page 36: ...mple shows usage for digital output 41 42 the same applies to usage for digital output 51 52 G11913 A V2 V1 I E 24 V max 25 mA DC 0V B RB V4 V3 OC2 OC1 A Loop power supply blue plug in card in slot 1...

Page 37: ...DC 0V B V4 V3 OC2 OC1 A Loop power supply blue plug in card in slot 1 B Passive digital input yellow plug in card in slot 2 Figure 54 Active digital output V3 V4 example Connection versions digital o...

Page 38: ...240 V AC 24 V DC HART Iout 1 2 DI DO 100 240 V AC 24 V DC PA PA 1 2 4 3 1 4 3 6 6 5 Single compartment housing 1 Terminals for power supply 2 Cover for power supply terminals 3 Terminals for inputs a...

Page 39: ...l supply Lead the power supply cable into the housing through the top cable entry Lead the cables for signal inputs and signal outputs into the housing through the middle and where necessary bottom ca...

Page 40: ...compartment housing A Upper terminal box back side B Lower terminal box C Signal cable to sensor 1 Terminals for power supply 2 Cover for power supply terminals 3 Terminals for signal cable 4 Terminal...

Page 41: ...ollow the instructions in Opening and closing the housing on page 17 to open and close the housing safely Terminal ABB signal cable 3KQZ407123U0100 HELKAMA signal cable 20522 GND Blue Blue 4 UFE White...

Page 42: ...protection class Follow the instructions in Opening and closing the housing on page 17 to open and close the housing safely Terminal ABB signal cable 3KQZ407123U0100 HELKAMA signal cable 20522 GND Blu...

Page 43: ...m Measuring medium temperature The process values of the HART variables can be set in the device menu Modbus communication Note The Modbus protocol are not secure as such the intended application shou...

Page 44: ...imum length of 600 m 1968 ft For the symmetrical pairs in RS485 systems a surge impedance of more than 100 is preferred especially at a baud rate of 19200 and above PROFIBUS DP communication Note The...

Page 45: ...er rate of the DP line Number of PROFIBUS DP and PA nodes 126 addresses 0 to 125 Per PROFIBUS DP segment Number of DP nodes 32 Node Devices with without PROFIBUS address Bus termination required at th...

Page 46: ...potentially explosive atmospheres Ex safety instructions are an integral part of this manual As a result it is crucial that the installation guidelines and connection values it lists are also observe...

Page 47: ...parameterization cannot be changed via the LCD indicator Activating and sealing the write protection switch protects the device against tampering Number Function On Write protection active Off Write p...

Page 48: ...tional LCD indicator for parameterization can be connected Parameterization via the local operating interface DANGER Explosion hazard Risk of explosion during operation of the device with open termina...

Page 49: ...hown 2 Insert USB interface cable into a free USB female connector on the PC notebook 3 Switch on the device power supply 4 Start ABB AssetVision and perform the parameterization of the equipment Deta...

Page 50: ...20 5 mA Off Low Flow Cut Off 1 EPD Alarm Off Switching on the power supply Switch on the power supply The LCD display shows the following display during the startup process System Startup Processing...

Page 51: ...14 Use to set the desired upper range value 15 Confirm the selection with The device is factory calibrated to the flow range end value QmaxDN unless other customer information is available The ideal u...

Page 52: ...p Dig Out 41 42 Mode Pulse Next Edit 28 Use to call up the edit mode 29 Use to select the desired operating modeOff Logic Pulse Frequencyfor the digital output 30 Confirm the selection with Easy Setup...

Page 53: ...sor close all valves shut off devices etc The sensor is completely filled with the medium to be measured Easy Setup System Zero Next OK Use to start automatic adjustment of the zero point for the syst...

Page 54: ...min 150 6 12 m3 h 52 8 US gal min 600 m3 h 2642 US gal min 1200 m3 h 5283 US gal min 200 8 21 6 m3 h 95 1 US gal min 1080 m3 h 4755 US gal min 2160 m3 h 9510 US gal min 250 10 36 m3 h 159 US gal min...

Page 55: ...nary output pulse output follows digital output 41 42 90 or 180 out of phase Digital output 51 52 as binary output for output of the flow direction Curr Out 31 32 4 20mA FWD REV 4 20mA FWD 4 12 20 mA...

Page 56: ...of the device If there is a chance that safe operation is no longer possible take the device out of operation and secure it against unintended startup Menu navigation Note For a detailed description o...

Page 57: ...e assigned to the and operating buttons The function 5 that is currently assigned to them is shown on the LCD display Control button functions Meaning Exit Exit menu Back Go back one submenu Cancel Ca...

Page 58: ...current process values There are two menu levels under the process display Information level Operator Menu The information level contains the parameters and information that are relevant for the opera...

Page 59: ...e icon appears here and the operator pages are automatically displayed one after the other Call up configuration level The device is protected against changes in the parametrization Switching to the i...

Page 60: ...ubleshooting refer to the chapter titled Diagnosis Error messages in the operating instruction Switching to the configuration level parameterization Note For a detailed description of the individual p...

Page 61: ...e set password has been forgotten the password can be reset and reassigned A one time password is needed for this purpose and can be generated by ABB Service upon request To reset the password the pas...

Page 62: ...se to call up the parameter for editing The decimal place that is currently selected is highlighted Parameter name 12 3456 unit Next OK 3 Use to select the decimal place to change 4 Use to set the des...

Page 63: ...in accordance with requirement Input Output Dig Out 51 52 Mode Follow DO 41 42 Extended diagnostic functions Overview Note The extended diagnostic functions are only available on the ProcessMaster FEP...

Page 64: ...Tfe Adjust Manual adjustment of the TFE function Tfe Threshold Manual fine adjustment of the switching threshold Actual Tfe Value Display of the current TFE value Above the TFE threshold an alarm occu...

Page 65: ...e Cond Iout Min Value Set the 4 mA and 20 mA value which correspond to the upper and lower range of the conductivity value Cond Iout Max Value Cond Min Alarm Value Set the alarm for minimum and maximu...

Page 66: ...x alarm for the sensor temperature coil temperature Can be used to monitor the temperature limit of the meter tube liner Coil Temp Max Alarm Transmitter monitoring Monitoring the temperature of the el...

Page 67: ...mp E2 8 Maintenance Safety instructions WARNING Risk of injury due to live parts When the housing is open contact protection is not provided and EMC protection is limited Before opening the housing sw...

Page 68: ...deration If the device is to be used at another location the device should preferably be packaged in its original packing so that it cannot be damaged Observe the notices in Returning devices on page...

Page 69: ...ctors These factors include the measuring medium temperature Tmedium the ambient temperature Tamb operating pressure Pmedium liner material and the approval for explosion protection Storage temperatur...

Page 70: ...ess steel 20 C 4 F 60 C 140 F 25 C 13 F 90 C 194 F 40 C 40 F 45 C 113 F 130 C 266 F Thick PTFE Steel 10 C 14 F 60 C 140 F 10 C 14 F 90 C 194 F 45 C 113 F 130 C 266 F Thick PTFE Stainless steel 20 C 4...

Page 71: ...C 14 F 60 C 140 F 10 C 14 F 180 C 356 F Thick PTFE Stainless steel 20 C 4 F 60 C 140 F 20 C 4 F 180 C 356 F 40 C 40 F PFA Steel 10 C 14 F 60 C 140 F 10 C 14 F 180 C 356 F PFA Stainless steel 20 C 4 F...

Page 72: ...10 C 14 F 130 C 266 F PTFE Stainless steel 25 C 13 F 60 C 140 F 25 C 13 F 130 C 266 F 40 C 40 F Thick PTFE Steel 10 C 14 F 60 C 140 F 10 C 14 F 130 C 266 F Thick PTFE Stainless steel 25 C 13 F 60 C 14...

Page 73: ...10 C 14 F 180 C 356 F Thick PTFE Stainless steel 25 C 13 F 60 C 140 F 25 C 13 F 180 C 356 F 40 C 40 F PFA Steel 10 C 14 F 60 C 140 F 10 C 14 F 180 C 356 F PFA Stainless steel 25 C 13 F 60 C 140 F 25 C...

Page 74: ...60 C 140 F PTFE DN 10 to DN 600 to 24 in 270 20 C 68 F 400 100 C 212 F 500 130 C 266 F Thick PTFE DN 25 to DN 80 1 to 3 in 0 180 C 356 F DN 100 to DN 250 4 to 10 in 67 180 C 356 F DN 300 12 in 27 180...

Page 75: ...N 400 16 in CL150 300 to DN 1000 40 in CL150 Design Level A G10588 0 10 20 30 40 50 60 70 80 90 100 110 30 22 10 14 10 50 30 122 50 122 70 158 90 194 110 230 130 266 150 302 170 C 338 F PN 40 PN 25 PN...

Page 76: ...32 50 68 86 104 122 140 158 176 194 F 87 0 101 5 116 0 130 5 145 0 159 5 174 0 188 5 203 0 217 5 232 0 246 5 A DN 1000 PN 10 B DN 700 DN800 DN900 PN 10 C DN 1000 PN 16 D DN 900 DN 800 PN 16 E DN 700 P...

Page 77: ...58 90 194 80 176 100 212 110 230 120 248 130 C 266 F Tmedium Pmedium bar Pmedium psi Figure 79 Cast iron housing DN 25 to 600 1 to 24 in Design Level B G11336 10 14 0 32 10 50 20 68 30 86 40 104 50 12...

Page 78: ...mum allowable temperature shock difference in C Any Temperature gradient C min Any Change from two to one column Maximum ambient temperature depending on measuring medium temperature Integral mount de...

Page 79: ...s connection DN Pmedium max Tmedium Wafer type DN 3 to 50 10 to 2 in 40 bar 580 psi 25 to 130 C 13 to 266 F DN 65 to 100 2 to 4 in 16 bar 232 psi Welded spuds DIN 2463 ISO 1127 DIN 11850 DN 3 to 40 10...

Page 80: ...0 230 130 266 C F PN 40 300 CL PN 25 PN 16 Cl150 PN 10 Tmedium Pmedium bar Pmedium psi 0 72 5 145 217 5 290 362 6 435 507 6 580 652 6 Figure 83 Wafer type design JIS 10K B2210 wafer type design DN Mat...

Page 81: ...y Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or ri...

Page 82: ...65 12 98 12 98 CL300 4 94 3 86 17 38 17 38 CL600 9 73 9 73 JIS 10K 2 84 1 37 14 68 14 68 DN 20 in PN40 9 78 7 27 20 75 20 75 PN63 100 24 57 20 42 42 15 42 15 CL150 5 29 5 29 18 49 18 49 CL300 9 77 9 7...

Page 83: ...5 81 66 75 72 81 66 75 72 CL150 30 96 30 96 89 93 89 93 89 93 89 93 CL300 38 38 27 04 61 21 61 21 61 21 61 21 CL600 53 91 53 91 JIS 10K 14 94 8 37 02 39 1 37 02 39 1 DN 80 3 in PN40 38 3 26 04 51 9 53...

Page 84: ...61 71 99 42 103 1 99 42 103 1 PN25 137 4 117 6 166 5 133 9 166 5 133 9 PN40 359 6 275 9 279 9 241 279 9 241 CL150 55 18 27 31 146 1 148 3 146 1 148 3 CL300 202 7 113 2 246 4 246 4 246 4 246 4 DN 300...

Page 85: ...23 8 380 9 CL300 1886 On request On request On request 1886 On request DN 800 32 in PN10 391 7 304 2 On request On request 391 7 304 2 PN16 646 4 511 8 On request On request 646 4 511 8 PN25 1358 1087...

Page 86: ...3 7 CL300 5624 On request DN 1400 56 in PN 6 515 On request PN10 956 3 On request PN16 1558 On request DN 1500 60 in CL150 1284 1166 CL300 6139 On request DN 1600 64 in PN 6 570 7 On request PN10 1215...

Page 87: ...45 08 45 08 DN 40 1 in PN40 56 06 56 06 CL150 36 12 36 12 CL300 73 99 73 99 JIS 10K 56 06 56 06 DN 50 1 in PN40 71 45 71 45 CL150 66 22 66 22 CL300 38 46 38 46 JIS 10K 71 45 71 45 DN 65 2 in PN16 37...

Page 88: ...0 12 in PN10 91 29 94 65 PN16 113 9 114 8 PN25 151 1 106 9 PN40 254 6 252 7 CL150 203 5 198 CL300 421 7 259 1 DN 350 14 in PN10 72 49 75 22 PN16 124 9 104 4 PN25 226 9 167 9 CL150 270 5 263 CL300 463...

Page 89: ...s for HygienicMaster with variable process connections Nominal diameter Maximum tightening torque mm in Nm DN 3 to DN 10 in 8 DN 15 in 10 DN 20 in 21 DN 25 1 31 DN 32 1 in 60 DN 40 1 in 80 DN 50 2 5 D...

Page 90: ...90 FEP630 FEH630 ELECTROMAGNETIC FLOWMETER CI FEP630 FEH630 EN REV D Notes...

Page 91: ...FEP630 FEH630 ELECTROMAGNETIC FLOWMETER CI FEP630 FEH630 EN REV D 91 Notes...

Page 92: ...r local ABB contact visit abb com contacts CI FEP630 FEH630 EN Rev D 08 2018 We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to...

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