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Tension Electronics PFEA113, User Manual
Appendix F PFCL 201 - Designing the Load Cell Installation

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Summary of Contents for PFEA 113

Page 1: ... ABB MEASUREMENT ANALY TICS Web Tension Systems with Tension Electronics PFEA 113 User Manual 3BSE029382R0101 en Rev C ...

Page 2: ...or direct indirect special incidental or consequential damages of any nature or kind arising from the use of this document nor shall ABB AB be liable for incidental or consequential damages arising from use of any software or hardware described in this document This document and parts thereof must not be reproduced or copied without ABB AB s written permission and the contents thereof must not be ...

Page 3: ...ells 2 1 2 4 Installing the Electronic Unit 2 2 2 4 1 Selecting and Routing the Cabling 2 2 2 4 1 1 Recommended Cabling 2 2 2 4 1 2 Interference 2 4 2 4 1 3 Synchronization 2 4 2 4 2 Mounting the Tension Electronics PFEA113 2 5 2 4 2 1 IP 65 version NEMA 4 2 5 2 4 2 2 IP 20 version Unsealed 2 6 2 4 3 Earthing 2 7 2 5 Installing MNS Select Floor Cabinet 2 8 2 5 1 Mounting Cabinets Together 2 8 2 5 ...

Page 4: ... Load Cell Signal Polarity 3 10 3 10 Checking Load Cell Function 3 11 3 11 Performing a Complete Setup 3 12 3 11 1 Overview 3 12 3 12 Complete Setup Sequence 3 14 3 12 1 Presentation Menu 3 14 3 12 1 1 Set Language 3 14 3 12 1 2 Set Unit 3 14 3 12 1 3 Set Web Width 3 15 3 12 1 4 Set Decimals 3 15 3 12 2 System Definition 3 16 3 12 2 1 Wrap Gain Scheduling 3 16 3 12 3 Setting Object Type 3 17 3 12 ...

Page 5: ...f Profibus Measuring Values 3 43 3 13 5 3 Filtering of Profibus Measuring Values 3 46 3 13 5 4 Input Buffer Communication Block from PFEA113 to PLC 3 46 3 13 5 5 Output Buffer Communication Block from PLC to PFEA113 3 47 3 14 Commissioning of Optional Units 3 48 3 14 1 Insulation Amplifier PXUB 201 3 48 Chapter 4 Operation 4 1 About this Chapter 4 1 4 2 Safety Instructions 4 1 4 3 Operating Device...

Page 6: ...rror 6 6 6 8 1 3 Supply Error 6 6 6 8 1 4 Load Cell Excitation Error 6 7 6 8 2 Warnings 6 7 6 8 2 1 Profibus Communication Problem 6 7 6 8 2 2 Synchronization Problem 6 7 6 8 3 Changing to Single Side Measurement If One Load Cell Is Faulty 6 8 6 8 3 1 Menus for Changing from Standard Roll to Single Side Measurement 6 9 6 9 Changing Load Cells 6 11 Appendix A Technical Data for Tension Electronics ...

Page 7: ...able B 8 B 8 Technical Data B 9 B 9 Cable Diagram 3BSE028144D0065 page 5 7 Rev D B 11 B 10 Cable Diagram 3BSE028144D0065 page 6 7 Rev D B 12 B 11 Mounting Instruction Cable Connector 3BSE019064 Rev A B 13 B 12 Dimension Drawing 3BSE015955D0094 Rev D B 14 B 13 Assembly Drawing 3BSE015955D0096 Rev C B 15 Appendix C PFTL 301E Designing the Load Cell Installation C 1 About This Appendix C 1 C 2 Basic ...

Page 8: ... with Brackets D 11 D 8 2 Mounting Screws for the Load Cells D 12 D 8 3 Routing the Load Cell Cable D 12 D 9 Technical Data D 13 D 10 Cable Diagram 3BSE028144D0065 Page 1 7 Rev D D 15 D 11 Cable Diagram 3BSE028144D0065 Page 2 7 Rev D D 16 D 12 Cable Diagram 3BSE028144D0065 Page 3 7 Rev D D 17 D 13 Cable Diagram 3BSE028144D0065 Page 7 7 Rev D D 18 D 14 Dimension Drawing 3BSE004042D0003 page 1 2 rev...

Page 9: ...ion Drawing 3BSE023223D0064 Rev B E 22 E 20 Dimension Drawing 3BSE012173 Rev F E 23 E 21 Dimension Drawing 3BSE012172 Rev F E 24 E 22 Dimension Drawing 3BSE012171 Rev F E 25 E 23 Dimension Drawing 3BSE012170 Rev F E 26 Appendix F PFCL 201 Designing the Load Cell Installation F 1 About This Appendix F 1 F 2 Basic Application Considerations F 1 F 3 Step by Step Guide for Designing the Load Cell Inst...

Page 10: ...ntal Mounting G 4 G 5 2 Inclined Mounting G 5 G 6 Force Calculation for Measurement with a Single Load Cell G 6 G 6 1 The Most Common and Simple Solution G 6 G 6 2 Force Calculation when the Web is not Centered on the Roll G 7 G 7 Mounting the Load Cells G 8 G 7 1 Preparations G 8 G 7 2 Adapter plates G 8 G 7 3 Mounting G 8 G 7 4 Cabling G 10 G 8 Technical data load cell PFTL 201 G 11 G 9 Cable Di...

Page 11: ... to installation of firewalls application of authentication measures encryption of data installation of antivirus programs etc to protect the product and the network its system and interface included against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB is not liable for any such damages and or losses 1 3 WEEE Waste Electri...

Page 12: ...sing load cell PFTL 201 Appendix G Each appendix contains detailed information about one of the above load cell types when used in web tension systems with Tension Electronics PFEA113 1 4 1 Getting Started You can use the Fast Setup sequence to set up your system for basic measurement The Fast Setup guides you through a minimum number of steps to set up the tension electronics Perform the actions ...

Page 13: ...12 are described in a separate manual with different levels of performance and functionality All three versions have multi language digital display and configuration keys The configuration keys being used for setting different parameters and to check the status of the tension system The 2 x 16 character display can present sum difference or individual load cell signals All three versions are avail...

Page 14: ...switch off and lock the operating switch of the drive section for the measuring roll DANGER Switch off and lock the mains operating switch to the tension electronics before performing any work on the tension electronics When the work is completed check that there are no loose wires and that all units are properly secured NOTE All personnel working with the installation must know the location of th...

Page 15: ... a magnetic field Unlike other types of load cell technologies physical movement such as compression bending or stretching is not required for signal generation A Pressductor transducer the sensor inside the load cell is a simple and elegant design Essentially two perpendicular windings of copper wire around a steel core combine to provide a measurement signal An electromagnetic field is created b...

Page 16: ...Tension Electronics PFEA113 User Manual Chapter 1 Introduction 1 6 3BSE029382R0101 Rev C Figure 1 2 The Sensor Based on Pressductor Technology ...

Page 17: ...ch although intended for severe operating conditions must be handled with care 2 2 Safety Instructions Read and follow the safety instructions given in Chapter 1 Introduction before starting any installation work However local statutory regulations if stricter are to take precedence 2 3 Mounting the Load Cells Installation requirements and mounting instructions are given in Appendix B PFCL 301E De...

Page 18: ...ee the appendix for your type of load cell or according to order specific documentation Figure 2 1 Recommended Cabling n 0 5 mm2 screen To control system Mains supply 3 1 5 mm2 Junction Box Load cell signals 4 2 0 5 mm2 screen Load cell excitation 2 2 5 mm2 4 1 0 mm2 screen max 50 m Externalindicating instrument not included in the ABB delivery Load cells PFEA113 IP 65 version Profibus DP Cable sc...

Page 19: ...itation must be routed in separate cables For example a 2 2 5 mm2 cable for the excitation and a shielded 4 2 0 5 mm2 cable with twisted pair cores for the load cell signals Cable for synchronization of two of more tension electronics IP 20 version unsealed must be screened or a twisted pair The signal cable between the tension electronics and instruments or process equipment must be a screened 0 ...

Page 20: ... is not required for the wall mounted IP 65 version NEMA 4 of the tension electronics If two or more IP 20 version unsealed tension electronics are mounted in the same cabinet they must be synchronized Synchronization is done by interconnecting the SYNC terminals screw terminal X3 15 of all the units and interconnecting screw terminal X3 16 of all units A twisted pair cable or a screened cable mus...

Page 21: ...The enclosure is fitted with 13 cable glands Figure 2 4 Installation Dimensions Connect the cables to terminals according cable diagrams in Appendix B C D E F or G depending on installed load cell type NOTE Do not connect solid conductors to terminals Do not crimp pins to stranded cores NOTE The incoming mains voltage must be provided with fuses and a means of disconnection outside the tension ele...

Page 22: ... serves as the Tension Electronics earth connector This is to ensure a good earth connection both for internal logic and for the EMI immunity and RF emission of the electronics The DIN rail must have a good connection to the PE Protective Earth of the cabinet To achieve the best possible corrosion resistance DIN rails should be chromium plated for instance yellow chromium treated Use star washers ...

Page 23: ...h bar and the length of the screen connection must be less than 50 mm 2 in NOTE The cable screens must be earthed at one end only Since the signal earth of the measurement system is connected to the chassis earth of the tension electronics the input of a superior system connected to the control system must not be earthed The best ways of interconnecting the measurement system and a superior system...

Page 24: ...on 2 5 2 Mounting Cabinets to the Floor When fixing the cabinet to the floor use four or six M12 screws where Figure 2 9 indicates one at each corner in the first left hand cabinet in a row of cabinets and screw the following cabinets with two screws each at the right hand side The bottom angle hinges features holes 14 mm 0 6 in diameter These holes permit you to adjust the cabinet location after ...

Page 25: ...between the rear of the cabinet and the wall and between the sides of the cabinet and the wall To permit a frame with hinge or a door to an outer encapsulation to open fully without catching on the adjacent wall the distance to the wall must be increased to 500 mm on the hinge side left of the frame or 300 mm on the hinge side right of the door There must be at least 1 meter of free space in front...

Page 26: ...to be connected to the junction box The junction box PFXC 141 shall be mounted adjacent to the load cells and located in a protected position easily accessible for service The junction box is mounted according to an order specific drawing The dimensions of the junction box are shown in Figure 2 10 Holes not used must be plugged For circuit diagram see Appendix A 6 4 Junction Box PFXC 141 Figure 2 ...

Page 27: ...nnections X1 1 X1 2 0V X1 3 X1 4 X2 1 X2 8 Connectors for the wiring to the load cell excitation circuits X3 1 X3 16 X3 1 X3 8 Connectors with signals from load cells X3 9 X3 12 are AI1 and AI2 X3 13 X3 14 is DI1 X3 15 X3 16 is the Synchronization Signal Input X4 1 X4 16 Analog outputs X5 1 X5 4 Digital outputs X6 1 X6 4 Digital out supply 1 and three 0VD X7 PROFIBUS D Sub connector X8 RS232 Conne...

Page 28: ... the other kept as voltage This is illustrated in Figure 2 12 where for example X4 1 is the voltage output and X4 2 is the current output The allowed load current of the voltage output is max 5 mA The allowed load resistance of the current output is max 550 ohms Figure 2 12 shows AO1 connected for voltage output and AO2 for current output Figure 2 12 Connecting Analog Outputs Type of load cell Cab...

Page 29: ...1 DO4 The four digital outputs DO1 DO4 are insulated as a group See Figure 2 14 The digital outputs are current driving and can be supplied from an external 24 V DC or from the 24 V DC supply used for PFEA113 The current at state 1 is maximum 0 1 A per output Figure 2 14 Connecting Digital Outputs 2 12 Connecting the Digital Input DI The digital input is a differential input with the following dat...

Page 30: ...necessary to use a screened cable between the tension electronics and PXUB 201 Figure 2 16 Typical Connection of Insulation Amplifier PXUB 201 2 13 2 Relay Board PXKB 201 The digital outputs on PFEA113 are isolated as a group and should not be connected to more than 24 V DC In the following applications should relays be connected to the digital outputs The digital outputs must be isolated from eac...

Page 31: ...the IP 20 versions The power supply unit is intended to be installed on a DIN rail The main supply voltage for all the three power supply units are 115 V AC 90 132 V 100 V 10 to 120 V 10 230 V AC 180 264 V 200 V 10 to 240 V 10 Table 2 5 Number of PFEA113 that can be supplied Power Supply Unit PFEA113 Remarks SD 831 3 A 3 Supply of digital outputs not included SD 832 5 A 6 Supply of digital outputs...

Page 32: ...Tension Electronics PFEA113 User Manual Chapter 2 Installation 2 16 3BSE029382R0101 Rev C ...

Page 33: ...or two different web paths One roll Two rolls only Roll 1 and Segmented roll 3 Object type see Section 3 12 3 Standard roll Roll 1 load cells A and B or Roll 2 load cells C and D Single side measurement Roll 1 load cell A or B and Roll 2 load cell C or D Segmented roll Up to 12 load cells connected to max three PFEA113 can be handled The load cell inputs must be connected to PFEA113 as follows One...

Page 34: ... not be stored If is pressed the old value is displayed without brackets To change a numerical value press so that brackets appear around the value Then the first digit can be changed with and When the first digit has the desired value press then the second digit can be changed with and When pressing after the last digit has been set the new value is saved and displayed without brackets Using when...

Page 35: ...and Gain scheduling in this menu Check the nominal load on the load cell name plate Select nominal load from the list with or Confirm with Zero set is used to compensate for load cell zero signal and tare weight Wrap gain can be determined by using hanging weights or by calculating Select Off U Voltage I Current or Profibus only Connect signals and set filter settings high and low Tension Output a...

Page 36: ...e cable diagrams Appendix B C D E F or G 3 Check the supply voltage 3 7 DIN rail mounted IP20 unit unsealed Nominal 24 V DC Working range 18 36 V DC X1 1 2 Wall mounted IP65 unit NEMA 4 85 264 V AC 100 V 15 to 240 V 10 45 65 Hz X9 1 2 Nominal 24 V DC Working range 18 36 V DC X1 1 2 4 Perform basic settings if necessary 3 7 5 Perform setup Fast setup 3 8 Complete setup 3 11 6 Check load cell signal...

Page 37: ...tup All other parameters are set as factory default values See Appendix A 5 Factory Default Settings Fast setup can be done in two ways depending on how the wrap gain is set The wrap gain can be set by selecting HangWeight or EnterWrapGain Using Hanging Weights see Section 3 8 1 Using Wrap Gain see Section 3 8 2 Hanging Weights and Wrap Gain are explained in Section 3 12 6 1 Select desired languag...

Page 38: ... pli The same width is applied to Roll 1 and Roll 2 4 Select number of rolls 1 or 2 5 Select roll 1 or 2 The menu is hidden if NumberOfRolls is set to 1 6 Zero set is used to compensate for load cell zero signal and tare weight Zero set must be done with no tension applied to the roll 7 1 Check that no load is applied on the roll 2 Press to zero set ActionDone is shown on the display for one secon...

Page 39: ...f the known weight Confirm with 12 Select Voltage or Current from the list with or Confirm with 13 Voltage selected Enter the tension value corresponding to 10 V or Current selected Enter the tension value corresponding to 20 mA Confirm with 14 Select filter setting 5 15 30 75 250 750 or 1500 ms from the list with or Confirm with 15 FastSetUp of a system with one roll is now completed Press to fin...

Page 40: ...eck that no load is applied on the roll 2 Press to zero set ActionDone is shown on the display for one second to confirm the zero setting action 8 Select WrapGain from the list with and Confirm with 9 Select the load cells 2 SingleSideA or SingleSideB that support the roll from the list with or Confirm with 10 Check the nominal load on the load cell name plate Select nominal load from the list wit...

Page 41: ...Select filter setting 5 15 30 75 250 750 or 1500 ms from the list with or Confirm with 15 FastSetUp of a system with one roll is now completed Press to finish the fast setup and go to the operator menu Proceed with the FastSetUp for Roll 2 In step 4 select the load cells 2 SingleSideC or SingleSideD that support Roll 2 from the list with or Confirm with SetTensionAt10V XXXXXX N SetTensionAt20mA XX...

Page 42: ... positive If the display reading is negative invert the load cell signal connection to the tension electronics NOTE If you don t know in which direction the force is acting Connect load cells A and B with the same force direction Connect load cells C and D with the same force direction To change the polarity of load cell A invert X3 1 and 2 In A and In A To change the polarity of load cell B inver...

Page 43: ...g Weight procedure can also be used as a function test on load cells see Section 3 8 1 The rope should then be placed in the web path but as close as possible to one of the load cells The output signal should be noted and the rope moved close to the other load cell Check that the difference in output signal is small Figure 3 2 Load Cell Function Test ...

Page 44: ...setup sequence is described in Section 3 12 Main menus Selections and parameter settings See details in section Set language Set unit web width Set decimals 3 12 1 Load cell combination One roll Two rolls or Segmented roll Gain scheduling Yes No 3 12 2 Set object type Standard roll Roll 1 load cells A and B or Roll 2 load cells C and D Single side measurement Roll 1 load cell A or B Roll 2 load ce...

Page 45: ...l detectors 1 4 Set Status OK to indicate that the system is running normally 3 12 8 Used to connect PFEA113 units to one another when 2 or 3 are used Set High Tension N kN kg lbs N m kN m kg m pli High Input V 3 12 9 Can be used for Zero set or Gain scheduling 3 12 10 Set Profibus address and measuring range Reset all values to factory default 3 12 11 Read service information Reset maximum load f...

Page 46: ...Z from list The menu SetWebWidth will only be available when unit N m kN m kg m or pli is selected 3 12 1 1 Set Language The following languages are available English German Italian French Portuguese and Japanese 3 12 1 2 Set Unit The following units can be set N Newton kN kiloNewton kg kilogram FastSetUp WebTension Presentation Menu SetNominal Load ServiceMenu ZeroSet SetWrapGain 5 s AO 1 AO 6 Mi...

Page 47: ... only be available when the selected unit is N m kN m kg m or pli Default Web Width is 2m 78 740 inch The format is XX XXX if the width is entered in meter and XXXX XX if the width is entered in inch Maximum Web Width is 50m 1968 5 inch 3 12 1 4 Set Decimals The number of displayed decimals can be set in this menu The number of decimals may be set to a number between 0 5 depending on the load cell...

Page 48: ...erent web paths on one measuring roll Two pre defined values for wrap gain can be set Wrap gain 1 is used for wrap angle 1 and wrap gain 2 for wrap angle 2 Which of the two wrap gains that is to be used is selected with a digital input signal or via Profibus For load cell combination TwoRolls gain scheduling is available only for Roll 1 Wrap gain parameter 1 is used if the digital input is set to ...

Page 49: ...A connected 3 SingleSideB only load cell B connected When single side measurement is selected the measured signal is multiplied by two and presented as web tension on display and analog output 3 12 3 1 Object Types for One Roll Figure 3 6 Object Types for One Roll FastSetUp WebTension Presentation Menu SetNominal Load ServiceMenu ZeroSet SetWrapGain 5 s AO 1 AO 6 Miscellaneous Menu System Definiti...

Page 50: ...lected the measured signal is multiplied by two and presented as web tension on display and analog output Figure 3 7 Object Types for Two Rolls Roll 1 SetObject ZZ SetObject ZZ AreYouSure ZZ AreYouSure ZZ Setting Object Types for Two Rolls Roll 2 ObjectType To SetNominalLoad SetObject ZZ SetObject ZZ Roll 1 A B PFEA113 A B Standard roll Input C D A B PFEA113 A Single side A measurement Input C D A...

Page 51: ...Input TwoInputs ThreeInputs or FourInputs Segmented Roll Scale Factor SRSF is used to compensate the total measured tension and present an estimate of total tension when not all rolls are supported by load cells in a segmented roll application For calculations of SRSF refer to Appendix A 3 1 Segmented Roll Scale Factor SRSF Figure 3 9 Segmented Roll Connected to One PFEA113 FastSetUp WebTension Pr...

Page 52: ... 3 12 7 Set the filter settings to 5 ms the shortest selectable time Set HighTension N kN kg lbs N m kN m kg m or pli and HighOutput V 2 Configuration rules for the AI1 and AI2 on PFEA113 3 Set HighTension N kN kg lbs N m kN m kg m or pli of AI1 HighTension of PFEA113 1 Set HighInput V of AI1 HighOutput V of PFEA113 1 Set HighTension N kN kg lbs N m kN m kg m or pli of AI2 HighTension of PFEA113 2...

Page 53: ...ame row The following nominal loads can be selected Table 3 1 Nominal Loads kN lbs 0 1 22 0 2 45 0 5 112 1 0 225 2 0 450 5 0 1125 10 2250 20 4500 50 11250 100 22500 200 45000 FastSetUp WebTension Presentation Menu SetNominal Load ServiceMenu ZeroSet SetWrapGain 5 s AO 1 AO 6 Miscellaneous Menu System Definition ObjectType DO 1 DO 4 AI 1 AI 2 DI NominalLoad ZZ kN ZZ lbs NominalLoad ZZ kN ZZ lbs Set...

Page 54: ...olls Figure 3 12 Zero Set Menus FastSetUp WebTension Presentation Menu SetNominal Load ServiceMenu ZeroSet SetWrapGain 5 s AO 1 AO 6 Miscellaneous Menu System Definition ObjectType DO 1 DO 4 AI 1 AI 2 DI ZeroSet A B AreYouSure ActionDone shown for 1 s To SetWrapGain 1 Zero setting One Roll 3 Zero setting Segmented Roll ZeroSet C D AreYouSure ActionDone shown for 1 s ZeroSet A B AreYouSure ActionDo...

Page 55: ...s Menu HangWeight String a rope that follows the web path exactly and apply a known weight The applied known weight simulates the actual web tension and the electronics measures the resulting force on the load cells caused by the applied weight When both web tension T and the corresponding measured force FR are known the tension electronics calculates the ratio T FR and stores the value as Wrap Ga...

Page 56: ...ide this range the message WrapGainTooLow or WrapGainTooHigh will be shown on the display The wrap gain can be set with a resolution of 0 01 Examples describing the principle of calculating Wrap Gain See calculation of Wrap Gain in Appendix B C D E F G or H for installed load cell type T T T T T T FR FR FR FR 2T FR T FR T Installations where FR is lower than T Wrap angle Wrap angle Wrap gain 0 50 ...

Page 57: ...tting Wrap Gain for One Roll FastSetUp WebTension Presentation Menu SetNominal Load ServiceMenu ZeroSet SetWrapGain 5 s AO 1 AO 6 Miscellaneous Menu System Definition ObjectType DO 1 DO 4 AI 1 AI 2 DI SetWrapGain HangWeight XXXXXX X N EnterWrapGain XX XX HangWeight XXXXXX X N EnterWrapGain XX XX 1 Setting Wrap Gain One Roll Gain Scheduling No To AO 1 EnterWrapGain EnterWrapGain 1 XXXXXX X N EnterW...

Page 58: ...X EnterWrapGain XX XX SetWrapGain Roll 2 EnterWrapGain To AO 1 3 Setting Wrap Gain Two Rolls Gain Scheduling No SetWrapGain SetWrapGain Roll 1 EnterWrapGain 1 XX XX EnterWrapGain 2 XX XX EnterWrapGain 1 XX XX EnterWrapGain 2 XX XX EnterWrapGain To AO 1 EnterWrapGain XX XX EnterWrapGain XX XX SetWrapGain Roll 2 SetWrapGain Roll 1 HangWeight 1 XXXXXX X N HangWeight 2 XXXXXX X N HangWeight 1 XXXXXX X...

Page 59: ... XX XX HangWeight XXXXXX X N EnterWrapGain XX XX 5 Setting Wrap Gain Segmented Roll Gain Scheduling No To AO 1 SetWrapGain EnterWrapGain EnterWrapGain 1 XX XX EnterWrapGain 2 XX XX EnterWrapGain 1 XX XX EnterWrapGain 2 XX XX To AO 1 HangWeight HangWeight 1 XXXXXX X N HangWeight 2 XXXXXX X N HangWeight 1 XXXXXX X N HangWeight 2 XXXXXX X N 6 Setting Wrap Gain Segmented Roll Gain Scheduling Yes ...

Page 60: ...eMenu ZeroSet SetWrapGain 5 s AO 1 AO 6 Miscellaneous Menu System Definition ObjectType DO 1 DO 4 AI 1 AI 2 DI To AO 2 AO 1 FilterSettings ZZ HighTension XXXXXX X N HighOutput XX XX V LowOutput XX XX V LowTension XXXXXX X N LowLimit XX XX V HighLimit XX XX V FilterSettings ZZ HighTension XXXXXX X N HighOutput XX XX V LowOutput XX XX V LowTension XXXXXX X N LowLimit XX XX V HighLimit XX XX V Choose...

Page 61: ...als can be used System definition Object Type AO1 AO6 can be connected to One roll Standard roll A B A B A B Single side TensionRoll 1 Two rolls Roll 1 standard roll Roll 2 standard roll A B A B A B C D C D C D Roll 1 single side Roll 2 single side TensionRoll 1 TensionRoll 2 Roll 1 standard roll Roll 2 single side A B A B A B TensionRoll 2 Roll 1 single side Roll 2 standard roll TensionRoll 1 C D...

Page 62: ...mit factory default 11 V or 21 mA Low Limit factory default 5 V or 0 mA Figure 3 18 Parameter Definitions Filtering may be used if the voltage or current output signal is too fast or if roll imbalance needs to be compensated The filters are of type linear phase maximum flat 20 dB decade Table 3 2 Filter settings Step Response time 0 90 Cut off frequency 3dB 15 ms 35 Hz 30 ms 15 Hz 75 ms 5 Hz 250 m...

Page 63: ...e Level detector High And Low level detection set to Active Status The digital output indicates Status OK when the system is running normally States when a digital output is set up for status indication When the system is running normally no warnings or errors DO is set to high state 1 When a warning or error is detected level detectors will also affect the status signal DO is set to low state 0 I...

Page 64: ...s XXXXXX X N LowLevel XXXXXX X N DefineFunction ZZ DefineFunction ZZ 1 DefineFunction is the last menu if Off or Status is selected High level Time Hysteresis Low level Off High Off On On High Off Low Off Low High On Low High and Low Level detector 1 Web Tension FastSetUp WebTension Presentation Menu SetNominal Load ServiceMenu ZeroSet SetWrapGain 5 s AO 1 AO 6 Miscellaneous Menu System Definition...

Page 65: ... ZZ HighLevel XXXXXX X N Hysteresis XXXXXX X N DefineFunction ZZ DefineFunction ZZ 1 DefineFunction is the last menu if Off or Status is selected To DO 2 DO 1 ConnectSignals ZZ LowLevel XXXXXX X N Hysteresis XXXXXX X N ConnectSignals ZZ LowLevel XXXXXX X N Hysteresis XXXXXX X N DefineFunction ZZ DefineFunction ZZ 1 1 DefineFunction is the last menu if Off or Status is selected Low level Hysteresis...

Page 66: ... for segmented roll application 3 12 10 Setting the Digital Input The digital input is used for Zero Set or Gain Scheduling The input is set to Off if not used Use up and down keys to select Off ZeroSet or GainScheduling AI 1 HighInput XX XX V HighInput XX XX V HighTension XXXXXX X N HighTension XXXXXX X N To DI AI 2 HighInput XX XX V HighInput XX XX V HighTension XXXXXX X N HighTension XXXXXX X N...

Page 67: ...ry default The parameters are set as on delivery except Maximum load A Maximum load B Maximum load C and Maximum load D Read more in Appendix A 5 Factory Default Settings FastSetUp WebTension Presentation Menu SetNominal Load ServiceMenu ZeroSet SetWrapGain 5 s AO 1 AO 6 Miscellaneous Menu System Definition ObjectType DO 1 DO 4 AI 1 AI 2 DI To Miscellaneous Menu Profibus On Off ZZ ProfibusAddress ...

Page 68: ...tem Definition ObjectType DO 1 DO 4 AI 1 AI 2 DI ServiceMenu AreYouSure ActionDone shown for 1 s PFEA113 Version XX X MaximumLoad A N PresentOffset A XX XX N Reset A AreYouSure ActionDone shown for 1 s MaximumLoad B N PresentOffset B XX XX N Reset B AreYouSure ActionDone shown for 1 s MaximumLoad C N PresentOffset C XX XX N Reset C AreYouSure ActionDone shown for 1 s MaximumLoad D N PresentOffset ...

Page 69: ...umLoad B MaximumLoad C MaximumLoad D Displays maximum load for connected load cells since last reset PresentOffset A PresentOffset B PresentOffset C PresentOffset D Displays zero offset for connected load cells at last zero set Parameters that can be set for connected load cells Reset A zero sets MaximumLoad A Reset B zero sets MaximumLoad B Reset C zero sets MaximumLoad C Reset D zero sets Maximu...

Page 70: ...3 12 12 3 Simulation function Simulation can be set to ON or OFF If simulation is set to ON the parameters PercentOfFnomA and PercentOfFnomB will be displayed PercentOfFnomB is not shown if Single side A has been selected in ObjectType and PercentOfFnomA is not shown if Single side B has been selected in ObjectType The parameter PercentOfFnom can be set between 100 and 200 in steps of one When sim...

Page 71: ...time interval even when no new data is available from the PFEA113 Each slave has an address in the range 0 to 125 Profibus requires that the message format communication parameters and error codes of slaves are made available in a so called type file also known as GSD file See Appendix A 8 Profibus DP GSD File for PFEA113 This file is then stored in the Profibus Master At start up the Profibus Mas...

Page 72: ...bination is as shown in Figure 3 23 so that a defined idle state potential is ensured on the line Table 3 3 Line Parameters Parameter Line type A Line type B Avoid if possible Impedance in 135 to 165 100 to 130 Capacitance per unit length pF m 30 60 Loop resistance km 110 Core diameter mm 0 64 0 53 Core cross section mm2 0 34 0 22 Table 3 4 Maximum Cable Lengths per Segment Maximum bus segment len...

Page 73: ...tween the two transmission techniques within one system if necessary You can connect up to 126 stations to one Profibus system To be able to handle this number of participants on the bus the bus system must be divided into individual segments containing maximum 32 stations each These segments are linked by repeaters x 3 13 4 Commands through Profibus Commands that can be performed through Profibus...

Page 74: ...scellaneous Menu Profibus On Off ZZ ProfibusAddress ZZZ Profibus On Off ZZ ProfibusAddress ZZZ Only shown if Profibus is On MeasuringRange Roll 1 Only shown if Profibus is On ServiceMenu SetFactory Default AreYouSure ActionDone shown for 1 s LoadDivision XXX XXX N MeasuringRange XXX XXX N MeasuringRange XXX XXX N MeasuringRange Roll 2 Only shown if Profibus is On LoadDivision XXX XXX N MeasuringRa...

Page 75: ...n Off The Profibus can be enabled and disabled Profibus Address If the Profibus is enabled the Profibus address must be set in the range 000 125 Measuring Range If the Profibus is enabled the Profibus Measuring Range and load division can be set for Roll1 and Roll2 separately SetFactory Default AreYouSure ActionDone shown for 1 s MeasuringRange SegmentedRoll Only shown if Profibus is On LoadDivisi...

Page 76: ... SW1 8 or later unit In the case of 9 12 load cells the scaling is the same for all SW Table 3 6 Scaling of Profibus Measurement Values Example for 1 kN load cells SW1 8 With 1 kN load cells and with AI1 A B AI1 2 load cells connected to the AO 1 the value of the least significant bit is 0 001 12 1000 12 N Measuring range 60 000 N Number of load cells connected to the analog output channel Value o...

Page 77: ...ndle max 32768 to 32767 216 divisions Example 1 a Profibus Measuring Range set by user 15 500 N estimated web tension during normal operation b Load Division calculated by PFEA113 5 N value of least significant bit on Profibus c Profibus Measuring Range Load Division 15500 5 3100 the measuring range is divided into 3100 divisions Example 2 If the Load Division 5 N in Example 1 is not sufficient th...

Page 78: ... values and Boolean values in the input buffer communication block Data Value 1 AO1 16 bit 2 complement Value 2 AO2 16 bit 2 complement Value 3 AO3 16 bit 2 complement Value 4 AO4 16 bit 2 complement Value 5 AO5 16 bit 2 complement Value 6 AO6 16 bit 2 complement Boolean in not used bits are set to zero Byte No 13 The error or warning is active when the corresponding bit is set to 1 Data Byte No B...

Page 79: ...13 5 5 Output Buffer Communication Block from PLC to PFEA113 This section specifies Boolean values in the output buffer communication block Bit No 0 Zero Set Zero set is performed when the bit is changed from 0 to 1 Zero set of Roll 1 or Zero set of all load cells if Segmented roll is selected Bit No 1 Zero Set Zero set is performed when the bit is changed from 0 to 1 Zero set of Roll 2 Bit No 2 G...

Page 80: ...lected by means of switch S2 position 3 The switches are located inside the unit Figure 3 27 Insulation Amplifier PXUB 201 You must open the insulation amplifier to be able to set the switches S1 and S2 1 Demount the insulation amplifier from the DIN rail Use a screw driver to unload the spring at the bottom of the insulation amplifier 2 Press down the snap locks on both sides of the insulation am...

Page 81: ...3 28 Typical Connection of the Insulation Amplifier Table 3 7 Setting of Input and Output Range Default Range S1 S2 Input Output 1 2 3 1 2 3 0 to 10 V 0 to 10 V 0 to 5 V 4 to 20 mA 0 to 10 V 4 to 20 mA 0 to 5 V 0 to 20 mA 0 10 V 0 20 mA Earth Earth Signal 0 V 24 V 0 V 5 6 3 4 7 8 Signal 0 V 24 V 0 V 5 6 3 4 7 8 PXUB 201 PXUB 201 1 2 3 ON S1 1 2 3 ON S2 1 2 3 ON S1 1 2 3 ON S2 Output 4 to 20 mA Inp...

Page 82: ... 201 or PXKB 201 A B C and D see the figure below can be mounted inside the PFEA113 IP65 version The PXUB 201 outputs are pre set to either voltage or current from factory according to order information Table 3 8 Setting of Bandwidth Default Bandwidth S2 position 3 ON 10 kHz 10 Hz Four PXUB 201 or PXKB 201 ...

Page 83: ...ow how to start and shut down the system see Section 4 4 Start up and shut down 4 2 Safety Instructions Read and follow the safety instructions given in Chapter 1 Introduction before starting any operation work However local statutory regulations if stricter are to take precedence 4 3 Operating Devices The LED indicators and operator keys are described in Figure 4 1 Figure 4 1 Operating Devices Po...

Page 84: ...witch to position ON For the IP 65 version NEMA 4 also set the internal switch to ON 3 Check that the display is illuminated the Power indicator is lit the Status indicator is lit green light Red light indicates an error 4 4 2 Shut down Shut down the tension electronics by setting the external ON OFF switch to position OFF 4 5 Normal Run The measurement equipment should be on permanently to achiev...

Page 85: ...X 1 kN XXX XXX XXX XXX XX XXX X XX XXX X 2 kN XXX XXX XXX XXX XX XXX X XX XXX X 5 kN XXX XXX XXX XXX XX XXX X XX XXX X 10 kN X XXX XX0 X XXX XX XXX XXX XXX XXX 20 kN X XXX XX0 X XXX XX XXX XXX XXX XXX 50 kN X XXX XX0 X XXX XX XXX XXX XXX XXX 100 kN X XXX X00 X XXX X XXX XX0 X XXX XX0 200 kN X XXX X00 X XXX X XXX XX0 X XXX XX0 Load cell nominal load N m kN m kg m pli 0 1 kN XX XXX XX XX XXXXX X XXX...

Page 86: ...Selected unit kN Load cell nominal load 100 kN Measured value 987654 N Value presented on display 987 6 kN Examples of measuring values displayed together with the Set Decimals function Example 1 Selected unit pli Load cell nominal load 1 kN Measured value 46 5987 pli Set Decimals 2 Value presented on display 46 60 pli Example 2 Selected unit pli Load cell nominal load 1 kN Measured value 46 5987 ...

Page 87: ...values is 500 ms Use up and to switch between menus Figure 4 2 Operator Menus TensionRoll 1 Value Tension A Value Tension B Value TensionDiff A B Value AO 1 AO 6 Value Error and warning messages TensionRoll 2 Value Tension C Value Tension D Value TensionDiff C D Value Tension values Roll 1 Tension values Roll 2 Tension values connected to AO1 AO6 Value N kN kg lbs N m kN m kg m or pli ...

Page 88: ...l B TensionDiff A B Shows the difference between Tension A and Tension B Two rolls Tension menus Roll 1 TensionRoll 1 Shows the total web tension measured by load cell A and load cell B Tension A Shows the part of web tension measured by load cell A Tension B Shows the part of web tension measured by load cell B TensionDiff A B Shows the difference between Tension A and Tension B Tension menus Rol...

Page 89: ...n A B Tension A Tension B TensionDiff A B Segmented roll three inputs WebTension total web tension A B C Tension A Tension B Tension C TensionDiff A C Segmented roll four inputs WebTension total web tension A B C D Tension A Tension B Tension C Tension D TensionDiff A D 4 7 1 3 Single Side Measurement One Load Cell The following menus are shown when only one load cell per roll single side measurem...

Page 90: ...g that causes the tension electronics to function incorrectly A WARNING is something that might affect the accuracy of the measurement When a warning or an error occurs a warning or an error message is displayed on the Operator Panel and the Status indication turns from green to red When is pressed the message disappears from the display If the problem that activated the warning or error message h...

Page 91: ...Load cells Protect the load cells from prolonged contact with corrosive elements Check the fixing screws and re tighten if necessary Check the gaps between load cell and adapter plates to ensure that they are not clogged with dirt which can cause a shunt force into the load cell Clean the gaps with compressed air if necessary Tension Electronics Check that the circuit boards are properly secured a...

Page 92: ...Tension Electronics PFEA113 User Manual Chapter 5 Maintenance 5 2 3BSE029382R0101 Rev C ...

Page 93: ...tions Read and follow the safety instructions given in Chapter 1 Introduction when tracing faults However local statutory regulations if stricter are to take precedence 6 3 Interchangeability 6 4 Necessary Equipment and Documentation The following items are required to perform fault tracing and repairs Cable diagrams see Appendix B C D E F or G for installed load cell type Service tools Torque wre...

Page 94: ...e such as web breakage may cause an overloading large enough to alter load cell data Depending on the amount of overload it may be sufficient to zero set 1 Read more about the overload capacity for your load cell type in Appendix B C D E F or G Cabling Problems such as malfunctions or unstable zero point may arise from faulty cables or wiring Proximity to noisy cables may cause interference proble...

Page 95: ...sappears from the display If the problem that activated the warning or error message has disappeared the Status indication turns to green If the error or warning remains the Status indication is red Use the to step to the last operator menu where you can read the error or warning message 6 6 1 Error Messages The following errors can be detected Flash memory error EEPROM memory error Supply error L...

Page 96: ...pairs one pair for signal circuit and one pair for excitation circuit see Figure 2 2 If a junction box is installed check that load cell signal and load cell excitation between junction box and electronics are routed in separate cables Check if two or more IP 20 units are mounted close to each other in the same cabinet that they are synchronized cable for synchronizing the units see cable diagram ...

Page 97: ...put signal of the individual load cells have opposite signs polarity when a force is applied on the middle of the roll To check load cell signal polarity see Section 3 9 Checking Load Cell Signal Polarity For connecting the load cells to give positive signals for increased web tension see cable diagram for the installed load cell type 3 Switch off the tension electronics and measure the cable resi...

Page 98: ...hould be 18 36 V If the voltage is lower than 18 V Check the power supplies rating Rating should be 18 36 V DC Check that the power supply has sufficient capacity See power requirements in Section 2 13 2 Relay Board PXKB 201 If the power supply has sufficient capacity check cabling and cable resistance between power supply and PFEA113 If power supply and cabling are correct the tension electronics...

Page 99: ...he resistance is 15 ohms Check that the total cable resistance between electronics and load cells does not exceed 10 ohms If cable resistance does not exceed 10 ohms check cabling and load cells If the resistance is 15 ohms If cabling is correct the electronics is probably defect Replace PFEA113 6 8 2 Warnings 6 8 2 1 Profibus Communication Problem Check that the bus is correctly terminated the Pr...

Page 100: ...a Connect a shorting wire between X2 1 and X2 2 If load cell C is disconnected b Connect a shorting wire between X2 5 and X2 6 Load cell B or D is faulty Disconnect the faulty load cell from the Tension Electronics Connect a shorting wire for the load cell excitation circuit If load cell B is disconnected Connect a shorting wire between X2 3 and X2 4 If load cell D is disconnected Connect a shorti...

Page 101: ...s to change to Single Side Measurement FastSetUp WebTension Presentation Menu SetNominal Load ServiceMenu ZeroSet SetWrapGain 5 s AO 1 AO 6 Miscellaneous Menu System Definition ObjectType DO 1 DO 4 AI 1 AI 2 DI AreYouSure SetObject ZZ SetObject ZZ ObjectType Setting Object Type for One Roll Roll 1 SetObject ZZ SetObject ZZ AreYouSure ZZ AreYouSure ZZ Setting Object Types for Two Rolls Roll 2 Objec...

Page 102: ...Roll 1 A B PFEA113 A B Standard roll Input C D A B PFEA113 A Single side A measurement Input C D A B PFEA113 C D Standard roll Input C D A B PFEA113 C Single side C measurement Input C D Roll 2 A B PFEA113 B Single side B measurement Input C D A B PFEA113 D Single side D measurement Input C D ...

Page 103: ...se cable ends from dirt and damage 3 Clean the old load cell before it is unfastened and removed 4 Unfasten and remove the old load cell 5 Unfasten and remove the adapter plates from the old load cell 6 Clean the support structure adapter plates and other mounting surfaces 7 For mounting instructions for the new load cell see Appendix B PFCL 301E Designing the Load Cell Installation Appendix C PFT...

Page 104: ...Tension Electronics PFEA113 User Manual Chapter 6 Fault tracing 6 12 3BSE029382R0101 Rev C ...

Page 105: ...re given in Appendix B PFCL 301E Designing the Load Cell Installation Appendix C PFTL 301E Designing the Load Cell Installation Appendix D PFRL 101 Designing the Load Cell Installation Appendix E PFTL 101 Designing the Load Cell Installation Appendix F PFCL 201 Designing the Load Cell Installation Appendix G PFTL 201 Designing the Load Cell Installation The definitions used in the load cell append...

Page 106: ...en the output values of zero and nominal load related to the nominal load Hysteresis is the maximum deviation of the output signal at the same load during a cycle from zero to nominal load and back to zero related to the sensitivity at nominal load The hysteresis is proportional to the cycle Repeatability error is defined as the maximum deviation between repeated readings under identical condition...

Page 107: ... by the context Figure A 1 Coordinate System Defining Directions used in Force Calculations T Web tension Tare Force of tare weight of roll and bearing arrangement mounted on the load cells FR Measured force force component of the web tension in the measuring direction of the load cell FRT Applied force component of tare in the measuring direction of the load cell FRtot Total applied force in the ...

Page 108: ...ion B and so on and difference signals A B A C D AI2 and so on are not multiplied with SRSF The following section describes how to calculate the SRSF In the examples are segmented rolls with four rolls used but with the description below can SRSF easily be calculated in other segmented roll applications If a segmented roll have more than one electronic i e more than four load cells the SRSF must b...

Page 109: ...middle of the segmented roll Figure A 5 Dummies only at the end of the segmented roll Z Support point supported with load cell ns number of rolls connected to a electronic unit If the load cell is located at the end of the roll If the load cell supports two rolls See Z1 and Z3 in Figure A 3 See Z2 in Figure A 3 Z1 Z2 Z1 Z3 Z2 Z 1 2 ns Z 1 ns SRSF 1 Z ...

Page 110: ...SE029382R0101 Rev C For Figure A 3 is SRSF For Figure A 4 is SRSF For Figure A 5 is SRSF For more detailed compensations for actual web width please consult ABB SRSF 1 Z1 Z2 Z3 1 1 2 ns 1 ns 1 2 ns 1 1 2 4 1 4 1 2 4 2 SRSF 1 Z1 Z2 1 1 ns 1 ns 1 1 4 1 4 2 SRSF 1 Z1 Z2 Z3 1 1 ns 1 ns 1 ns 1 1 4 1 4 1 4 4 3 ...

Page 111: ...y 45 65 Hz 100 240 V AC 0 3 0 135 A Power consumption 15 W 24 V Digital outputs not included Fuse IP 20 unit unsealed IP 65 unit NEMA 4 Automatic reset Slow blow 2 A 250 V Table A 3 Data for Load Cell Excitation Data Comments Current 0 5 A rms 330 Hz Regulated Max load Four load cells max 10 cable resistance 1 F cable capacitance Load cells of type PFCL 301E PFTL 301E PFRL 101 PFTL 101 PFCL 201 an...

Page 112: ...20 mA Range 0 to 21 mA Max load 550 Step response time 5 ms Band width 132 Hz Additional filtering for voltage and current output FilterSettings Step response time 15 ms 30 ms 75 ms 250 ms 750 ms 1500 ms Cut off frequency 35 Hz 15 Hz 5 Hz 1 5 Hz 0 5 Hz 0 25 Hz Wrap gain adjustment 0 5 20 Table A 6 Data for Analog Inputs Data Comments Signal range 0 10 V Table A 7 Data for Digital Inputs Data Comme...

Page 113: ...le A 9 Measurement Ranges for the Tension Electronics Type Range 1 1 Fnom Load cell nominal load Zero Setting Range 2 0 Fnom Dynamic Measurement Range including zero set 2 5 Fnom to 3 5 Fnom Table A 10 Communication PFEA113 Data Comments Profibus 1 12 Mbit Communication protocol Profibus DP slave According to EN 50 170 Transfer speed Max 12 Mbits s Address range 0 125 RS 232 Not used ...

Page 114: ...mperature Outside the IP 20 version unsealed and IP 65 version NEMA 4 5 to 55 C 32 131 F Non operating temperature 40 to 70 C 40 158 F Degree of protection DIN rail version Wall mounting unit IP 20 unsealed IP 65 NEMA 4 According to EN 60 529 Table A 12 Dimensions Data Comments Dimensions IP 20 version unsealed IP 65 version NEMA 4 124 x 136 x 110 300 x 200 x 159 Width x Height x Depth Width x Hei...

Page 115: ...dard roll Load cell nominal load 1 0 kN 225 lbs Wrap gain 1 Roll 2 Object type Standard roll Load cell nominal load 1 0 kN 225 lbs Wrap gain 1 AO1 Function Current Connect signals A B Filter settings 250 ms High tension 2000 N High output 20 00 mA Low tension 0 N Low output 4 00 mA High limit 21 00 mA Low limit 0 00 mA AO2 Function Current Connect signals C D Filter settings 250 ms High tension 20...

Page 116: ... Rev C AO3 Function Off AO4 Function Off AO5 Function Off AO6 Function Off DO1 Function Off DO2 Function Off DO3 Function Off DO4 Function Off AI1 High tension 8000 N High input 10 00 V AI2 High tension 8000 N High input 10 00 V DI1 Function Off Profibus Off Address 126 Table A 13 Factory Default Settings Name PFEA113 ...

Page 117: ...rrent consumption 10 mA external load at 24 V Signal range Input Output 0 10 V 0 10 V 0 10 V 4 20 mA 0 5 V 4 20 mA 0 10 V 0 20 mA 0 5 V 0 20 mA Input resistance 1 M at 10 V input 500 k at 5 V input Max load 10 mA for voltage output 500 for current output Rise time 50 s or 50 ms selectable Ripple 10 mVp p Bandwidth 3 dB 10 kHz or 10 Hz Rated insulation voltage 600 V basic insulation Insulation test...

Page 118: ...e 24 V DC Connected to a digital output on PFEA113 Typical input current 18 mA Output voltage Max connetion voltage Min connection voltage Should be connected to customers superior system 250 V AC DC 12 V AC DC Max continuous current 6 A Ambient temperature 20 to 60 C Table A 16 Mains Supply Voltage Data Remarks Mains supply voltage 115 V AC 90 132 V 100 V 10 to 120 V 10 230 V AC 180 264 V 200 V 1...

Page 119: ...SE029382R0101 Rev C A 15 A 6 4 Junction Box PFXC 141 Figure A 7 Circuit Diagram for Junction Box PFXC 141 Degree of protection Dimensions l x w x d Weight IP 65 NEMA 4 220 x 120 x 80 mm 2 0 kg 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ...

Page 120: ...Tension Electronics PFEA113 User Manual Appendix A Technical Data for Tension Electronics PFEA113 A 16 3BSE029382R0101 Rev C A 7 Drawings A 7 1 Dimension Drawing 3BSE017052D64 Rev D ...

Page 121: ...Tension Electronics PFEA113 User Manual Section A 7 2 Dimension Drawing 3BSE029997D0064 Rev A 3BSE029382R0101 Rev C A 17 A 7 2 Dimension Drawing 3BSE029997D0064 Rev A ...

Page 122: ...cs PFEA113 AUTHOR M Sollander REVISION DATE January 27 2003 Profibus_DP GSD_Revision 2 PRODUCT SPECIFICATION Vendor_Name ABB Automation Techn Products Model_Name Tension Electronics PFEA113 Ident_Number 0x0717 Revision 2 0 Hardware_Release 1 0 Software_Release 1 0 OVERALL PROFIBUS SPECIFICATIONS FMS_supp 0 Protocol_Ident 0 Station_Type 0 Slave_Family 0 HARDWARE CONFIGURATION Implementation_type SP...

Page 123: ...Add_supp 0 Auto_Baud_supp 1 Min_Slave_Intervall 1 Freeze_Mode_supp 1 Sync_Mode_supp 1 Fail_Safe 0 SUPPORTED BAUDRATES 9 6_supp 1 19 2_supp 1 45 45_supp 1 93 75_supp 1 187 5_supp 1 500_supp 1 1 5M_supp 1 3M_supp 1 6M_supp 1 12M_supp 1 MaxTsdr_9 6 60 MaxTsdr_19 2 60 MaxTsdr_45 45 60 MaxTsdr_93 75 60 MaxTsdr_187 5 60 MaxTsdr_500 100 MaxTsdr_1 5M 150 MaxTsdr_3M 250 MaxTsdr_6M 450 ...

Page 124: ... Data for Tension Electronics PFEA113 A 20 3BSE029382R0101 Rev C MaxTsdr_12M 800 DIAGNOSTIC DEFINITIONS Max_Diag_Data_Len 6 PARAMETER DEFINITIONS User_Prm_Data_Len 3 User_Prm_Data 0 0 0 MODULE DEFINITIONS Modular_Station 0 Module PFEA113 0x55 0x11 0x21 EndModule ...

Page 125: ...Application Considerations Each application has its own individual demands that have to be considered though a few basic considerations tend to repeat themselves What type of process is involved papermaking converting etc Is the environment demanding temperature chemicals etc What is the tension measurement purpose indication or closed loop control Are there any specific accuracy demands involved ...

Page 126: ...load c If the span between maximum and minimum tension in the process is large select load cell so that the maximum tension will be in the load cell extended range when applicable d The measured force component of web tension is recommended to be at least 30 of tare force component roll weight acting in load cell measurement direction The reason for this recommendation is load cell signal stabilit...

Page 127: ...ended Shims may be placed between the upper adapter plate and the bearing housing b Follow the manufacturer s recommendation Web and between the lower adapter for other screws for the adapter plates is 24 Nm 18 ft lb If the measuring roll is driven always consult ABB to ensure 0 1 mm 0 004 in Alignment of the load cells Grade G 2 5 ISO 1940 1 that fulfills at least measuring roll of disturbances a...

Page 128: ...rtical measurement There are two sources of vertical forces the forces from the web tension and the tare weight of the roll Divide the total vertical force FRtot by two to get the required capacity of each load cell Do not oversize an ABB load cell for overload purposes as the load cell has sufficient overload capacity A PFCL 301E load cell can measure tension as well as compression If the T sin s...

Page 129: ...an incline due to mechanical design constraints of the machine or the need to have a proper force component applied to the load cell In this case the incline angle modifies the tare load and the force components as shown FR T sin sin FRtot FR FRT FRT Tare cos Tare FRT FR T T T sin sin Tare cos PFCL 301E Wrap gain T F R T T sin sin T Tension Wrap gain F R Wrap gain 1 sin sin ...

Page 130: ...ous and simple solution is horizontal mounting with the web evenly distributed and centered on the roll As long as the roll is supported at both ends the same calculations given in Section B 5 Mounting Alternatives Calculating Force and Calculating Wrap Gain are valid NOTE The accuracy of a single load cell measurement is highly dependent on how well the center of force can be determined Since the...

Page 131: ...d cell centerline Calculation procedure 1 Horizontal or inclined mounting 2 Calculate FR and FRT see Section B 5 Mounting Alternatives Calculating Force and Calculating Wrap Gain 3 Use the following equations FR for single load cell FRT for single load cell FRtot for single load cell FR for single load cell FRT for single load cell where L Distance between load cell centerline and the opposite bea...

Page 132: ... included in delivery with a torque wrench to 24 Nm 18 ft lb 5 Fit the bearing housing and the roll to the upper adapter plate but do not fully tighten the screws CAUTION When mounting bearings or other adjacent details to adapter plates screws must not protrude into the load cell The load cell can be damaged by an excessive applied force 6 Adjust the load cells according to the installation requi...

Page 133: ...ermanent change of data Fmax 1 0 6 135 1 5 337 3 674 kN lbs Max load in transverse direction without permanent change of data FVmax 1 For h 135 mm 5 3 inch 1 Fmax and FVmax are allowed at the same time 0 3 67 0 75 169 1 5 337 Spring constant 9 52 22 124 34 197 kN mm 1000 lbs inch Accuracy Accuracy class compressive force 1 0 Linearity deviation 0 5 Repeatability error 0 1 Hysteresis 0 3 Mechanical...

Page 134: ... drift 150 83 ppm K ppm F Sensitivity drift 250 139 Working temperature range 10 80 14 176 C F Zero point drift 250 139 ppm K ppm F Sensitivity drift 350 194 Storage temperature range 40 90 40 194 C F Degree of protection IP 66 acc to EN 60 529 Table B 2 Mounting screws Type of screws Strength class Dimension Tightening torque Electro zincplated steel screws lubricated with oil or emulsion Strengt...

Page 135: ...Tension Electronics PFEA113 User Manual Section B 9 Cable Diagram 3BSE028144D0065 page 5 7 Rev D 3BSE029382R0101 Rev C B 11 B 9 Cable Diagram 3BSE028144D0065 page 5 7 Rev D ...

Page 136: ...Tension Electronics PFEA113 User Manual Appendix B PFCL 301E Designing the Load Cell Installation B 12 3BSE029382R0101 Rev C B 10 Cable Diagram 3BSE028144D0065 page 6 7 Rev D ...

Page 137: ...Tension Electronics PFEA113 User Manual Section B 11 Mounting Instruction Cable Connector 3BSE019064 Rev A 3BSE029382R0101 Rev C B 13 B 11 Mounting Instruction Cable Connector 3BSE019064 Rev A ...

Page 138: ...Pre rev tabel on rev C 2013 02 25 PAMP FMGF LEN 2013 02 25 Cont sh No of sh Sheet Lang Rev Project or order number Modify date Document number Appr Prep Resp dept Product type designation Product information Product family 2013 02 25 10 32 06 661230 Bansp mätare PRT100 ABB AB Håkan F Wintzell 2013 02 25 Lars Erik Nilsson 1 1 D en Lastcell PFCL301E Load Cell PFCL301E Dimension drawing 3BSE015955D00...

Page 139: ...n Solid Works and uppdated Cable min bending radius added 2013 02 25 PAMP FMGF LEN 2013 02 25 Cont sh No of sh Sheet Lang Rev Project or order number Modify date Document number Appr Prep Resp dept Product type designation Product information Product family 2013 02 25 10 13 18 PFCL 301E 661230 Bansp mätare PRT100 ABB AB Håkan F Wintzell 2013 02 25 Lars Erik Nilsson 1 1 C en Assembly PFCL301E Assem...

Page 140: ...Tension Electronics PFEA113 User Manual Appendix B PFCL 301E Designing the Load Cell Installation B 16 3BSE029382R0101 Rev C ...

Page 141: ...Application Considerations Each application has its own individual demands that have to be considered though a few basic considerations tend to repeat themselves What type of process is involved papermaking converting etc Is the environment demanding temperature chemicals etc What is the tension measurement purpose indication or closed loop control Are there any specific accuracy demands involved ...

Page 142: ...oad c If the span between maximum and minimum tension in the process is large select load cell so that the maximum tension will be in the load cell extended range when applicable d The measured force component of web tension is recommended to be at least 30 of tare force component roll weight acting in load cell measurement direction The reason for this recommendation is load cell signal stability...

Page 143: ...ended Shims may be placed between the upper adapter plate and the bearing housing Follow the manufacturer s recommendation and between the lower adapter for other screws for the adapter plates is 24 Nm 18 ft lb If the measuring roll is driven always consult ABB to ensure 0 1 mm 0 004 in Alignment of the load cells Grade G 2 5 ISO 1940 1 that fulfills at least measuring roll of disturbances a solut...

Page 144: ... measures the horizontal forces applied to its top surface The load cell can measure in both directions The vertical applied forces are not measured and do not influence the horizontal measurement There is one source of horizontal forces the force from the web tension the tare weight has no force component in measuring direction See the force calculations in the figure Divide the total horizontal ...

Page 145: ...rce component applied to the load cell Inclined mounting adds a component of tare force in the measuring direction and modifies the force components as shown NOTE When calculating it is important that the angles are set into the equations with the correct signs in relation to the horizontal plane PFTL 301E FR T cos cos FRtot FR FRT FRT Tare sin Tare FRT FR T T T cos cos Tare sin Wrap gain T F R T ...

Page 146: ...ous and simple solution is horizontal mounting with the web evenly distributed and centered on the roll As long as the roll is supported at both ends the same calculations given in Section C 5 Mounting Alternatives Calculating Force and Calculating Wrap Gain are valid NOTE The accuracy of a single load cell measurement is highly dependent on how well the center of force can be determined Since the...

Page 147: ...l centerline see figure Calculation procedure 1 Horizontal or inclined mounting 2 Calculate FR and FRT see Section C 5 Mounting Alternatives Calculating Force and Calculating Wrap Gain 3 Use the following equations FR for single load cell FRT for single load cell FRtot for single load cell FR for single load cell FRT for single load cell where L Distance between load cell centerline and the opposi...

Page 148: ...n the screws included in delivery with a torque wrench to 24 Nm 18 ft lb 5 Fit the bearing housing and the roll to the upper adapter plate but do not fully tighten the screws CAUTION When mounting bearings or other adjacent details to adapter plates screws must not protrude into the load cell The load cell can be damaged by an excessive applied force 6 Adjust the load cells according to the instal...

Page 149: ... inch 0 3 67 0 6 135 1 5 337 3 0 674 kN lbs Max load in transverse direction without permanent change of data FVmax 1 1 Fmax and FVmax are allowed at the same time 0 5 112 1 0 225 2 5 562 5 0 1125 Max load in axial direction without permanent change of data FAmax For h 135 mm 5 3 inch 0 5 112 0 5 112 1 0 225 1 0 225 Spring constant 2 11 3 4 22 6 7 39 7 8 44 6 kN mm 1000 lbs inch Accuracy Accuracy ...

Page 150: ... drift 150 83 ppm K ppm F Sensitivity drift 250 139 Working temperature range 10 80 14 176 C F Zero point drift 250 139 ppm K ppm F Sensitivity drift 350 194 Storage temperature range 40 90 40 194 C F Degree of protection IP 66 acc to EN 60 529 Table C 2 Mounting screws Type of screws Strength class Dimension Tightening torque Electro zincplated steel screws lubricated with oil or emulsion Strengt...

Page 151: ...Tension Electronics PFEA113 User Manual Section C 9 Cable Diagram 3BSE028144D0065 Page 5 7 Rev D 3BSE029382R0101 Rev C C 11 C 9 Cable Diagram 3BSE028144D0065 Page 5 7 Rev D ...

Page 152: ...Tension Electronics PFEA113 User Manual Appendix C PFTL 301E Designing the Load Cell Installation C 12 3BSE029382R0101 Rev C C 10 Cable Diagram 3BSE028144D0065 Page 6 7 Rev D ...

Page 153: ...Tension Electronics PFEA113 User Manual Section C 11 Mounting Instruction Cable Connector 3BSE019064 Rev A 3BSE029382R0101 Rev C C 13 C 11 Mounting Instruction Cable Connector 3BSE019064 Rev A ...

Page 154: ... updated Mass added Cable bending radius replace dim 25 mm min 2012 12 14 PA FM GF LEN C ABB AB 2012 12 14 Cont sh No of sh Sheet Lang Rev Project or order number Modify date Document number Appr Prep Resp dept Product type designation Product information Product family 2012 12 13 10 22 49 PFTL 301E 661230 Bansp mätare PRT100 ABB AB Håkan F Wintzell 2012 12 14 Lars Erik Nilsson 1 1 C en Lastcell P...

Page 155: ...AGB LEN C Redrawn in Solid Works and uppdated Cable min bending radius added 2012 12 14 PA FM GF LEN 2012 12 14 Cont sh No of sh Sheet Lang Rev Project or order number Modify date Document number Appr Prep Resp dept Product type designation Product information Product family 2012 12 13 09 25 13 PFTL 301E 661230 Bansp mätare PRT100 ABB AB Håkan F Wintzell 2012 12 14 Lars Erik Nilsson 1 1 C en Assem...

Page 156: ...Tension Electronics PFEA113 User Manual Appendix C PFTL 301E Designing the Load Cell Installation C 16 3BSE029382R0101 Rev C ...

Page 157: ...pplication has its own individual demands that have to be considered though a few basic considerations tend to repeat themselves What type of process is involved papermaking converting etc Is the environment demanding temperature chemicals etc What is the tension measurement purpose indication or closed loop control Are there any specific accuracy demands involved What is the machine design like I...

Page 158: ...ad c If the span between maximum and minimum tension in the process is large select load cell so that the maximum tension will be in the load cell extended range when applicable d The measured force component of web tension is recommended to be at least 30 of tare force component roll weight acting in load cell measurement direction The reason for this recommendation is load cell signal stability ...

Page 159: ...ements Max 0 5 Max Web Alignment of the load cells Dynamically balanced Self aligning bearings Allow axial expansion Mounting surface must be flat within Stable foundation If the measuring roll is driven 0 1 mm 0 004 in The mounting screws by using bearings with one fixed side and one loose side manufacturer s according to the shall be tightened recommendations fulfills at least measuring roll tha...

Page 160: ... of measurement direction Effects Two load cells are assumed The load cells measure 2 Tension but do not measure the roll weight Tare The load cells measure no Tension but do measure the roll weight Tare Rotating the load cells counterclockwise will begin to gain in signal from the web tension and will eliminate the output due to roll weight Tare Maximum tension signal will occur at 90 of rotation...

Page 161: ...s permitted and the calculations are somewhat more complex see Section D 6 2 Inclined Mounting The load cell measures the horizontal forces The load cell can measure in both directions The vertical applied forces are not measured and do not influence the horizontal measurement There is one source of horizontal forces the force from the web tension the tare weight has no force component in measurin...

Page 162: ...r due to the need to have a proper force component applied to the load cell Inclined mounting adds a component of tare force and modifies the force components as shown NOTE When calculating it is important that the angles are set into the equations with the correct signs relative to the horizontal plane FR T cos cos FRtot FR FRT FRT Tare sin T cos cos Tare sin FR Tare Tare FV FV FR T T T T Wrap ga...

Page 163: ...e solution is horizontal mounting with the web evenly distributed and centered on the roll As long as the roll is supported at both ends the calculations given in Section D 6 Mounting Alternatives Calculating Force and Calculating Wrap Gain are valid Note that the output signal is a summation NOTE The accuracy of a single load cell measurement is highly dependent on how well the center of force ca...

Page 164: ...enterline Calculation procedure 1 Horizontal or inclined mounting 2 Calculate FR and FRT see Section D 6 Mounting Alternatives Calculating Force and Calculating Wrap Gain 3 Use the following equations FR for single load cell FRT for single load cell FRtot for single load cell FR for single load cell FRT for single load cell where L Distance between load cell centerline and the opposite bearing cen...

Page 165: ...ed into the correct position to allow axial expansion a Mount one of the retaining rings into the load cell b Arrange a counterstay as shown in the figure below c Press the bearing to correct position NOTE The bearing bed has only a slight interference fit and therefore no heavy forces should be used d Mount the other retaining ring into the load cell Fixed bearing with distance rings Press on the...

Page 166: ...measuring roll complete with the load cells into the correct position on the machine The load cell with the loose bearing is displaced towards the roll in order to reduce the total length so that the measuring roll with the load cells can be fitted in When the roll is in position pull the load cell with the loose bearing back to its proper position 7 Fix each load cell by using the four mounting s...

Page 167: ...izontal surfaces 1 Mark the location of the mounting holes 2 Drill the holes and cut threads according to Section D 20 Dimension Drawing 3BSE010457 Rev B 3 Install according to the instructions in Section D 8 Mounting the Load Cells To achieve the best measuring direction turn the load cell to a suitable position before drilling the Mounting hole Possible ways of mounting using brackets bracket ...

Page 168: ... without large transverse forces or overloads Screws with strength class 12 9 and a higher tightening torque are recommended in applications where large transverse forces or overloads can occur Prior to mounting check that the mounting surfaces are clean and flat e g free of burrs and other damage D 8 3 Routing the Load Cell Cable The cable must be supported with clamps and routed to prevent force...

Page 169: ... the accuracy class FVnom A 2 5 562 B 3 674 C 1 25 281 2 5 562 5 1125 D 10 2250 Accepted axial load within the accuracy class FAnom A 2 5 562 B 5 1125 C 2 5 562 5 1125 10 2250 D 25 5625 Overload capacity Maximal load in the direction of measurement without permanent change of data Fmax A 2 5 562 kN lbs B 5 1125 C 2 5 562 5 1125 10 2250 D 25 5625 Spring constant A 50 286 kN mm 1000 lbs inch B 100 5...

Page 170: ...imilar to AISI 304 Accuracy Accuracy class 0 5 Repeatability error 0 1 Compensated temperature range 20 80 68 176 C F Zero point drift 150 83 ppm K ppm F Sensitivity drift 150 83 Working temperature range 10 80 14 176 C F Zero point drift 300 167 ppm K ppm F Sensitivity drift 300 167 Storage temperature range 40 80 40 176 C F Table D 2 Technical Data for Different Types of Load Cell PFRL 101 PFRL ...

Page 171: ...Tension Electronics PFEA113 User Manual Section D 10 Cable Diagram 3BSE028144D0065 Page 1 7 Rev D 3BSE029382R0101 Rev C D 15 D 10 Cable Diagram 3BSE028144D0065 Page 1 7 Rev D ...

Page 172: ...Tension Electronics PFEA113 User Manual Appendix D PFRL 101 Designing the Load Cell Installation D 16 3BSE029382R0101 Rev C D 11 Cable Diagram 3BSE028144D0065 Page 2 7 Rev D ...

Page 173: ...Tension Electronics PFEA113 User Manual Section D 12 Cable Diagram 3BSE028144D0065 Page 3 7 Rev D 3BSE029382R0101 Rev C D 17 D 12 Cable Diagram 3BSE028144D0065 Page 3 7 Rev D ...

Page 174: ...Tension Electronics PFEA113 User Manual Appendix D PFRL 101 Designing the Load Cell Installation D 18 3BSE029382R0101 Rev C D 13 Cable Diagram 3BSE028144D0065 Page 7 7 Rev D ...

Page 175: ...Tension Electronics PFEA113 User Manual Section D 14 Dimension Drawing 3BSE004042D0003 page 1 2 rev O 3BSE029382R0101 Rev C D 19 D 14 Dimension Drawing 3BSE004042D0003 page 1 2 rev O ...

Page 176: ...Tension Electronics PFEA113 User Manual Appendix D PFRL 101 Designing the Load Cell Installation D 20 3BSE029382R0101 Rev C D 15 Dimension Drawing 3BSE004042D0003 page 2 2 rev O ...

Page 177: ...Tension Electronics PFEA113 User Manual Section D 16 Dimension Drawing 3BSE026314 Rev 3BSE029382R0101 Rev C D 21 D 16 Dimension Drawing 3BSE026314 Rev ...

Page 178: ...Tension Electronics PFEA113 User Manual Appendix D PFRL 101 Designing the Load Cell Installation D 22 3BSE029382R0101 Rev C D 17 Dimension Drawing 3BSE027249 Rev ...

Page 179: ...Tension Electronics PFEA113 User Manual Section D 18 Dimension Drawing 3BSE004042D0066 Rev 3BSE029382R0101 Rev C D 23 D 18 Dimension Drawing 3BSE004042D0066 Rev ...

Page 180: ...Tension Electronics PFEA113 User Manual Appendix D PFRL 101 Designing the Load Cell Installation D 24 3BSE029382R0101 Rev C D 19 Dimension Drawing 3BSE004042D0065 rev ...

Page 181: ...á5OC SDCáá CHLDMRHNMR 4 2 ENQL SáBG MFDCáSNá3NKHC7NQJR á SDQH KáMTLADQáNEá á á 3á MCá33áCDKDSDC 0 0 QS áMN N CáBDKKáSXOD á 3 2 0 2 0 2 3 2 0 2 3 2 0 2 C duction use or disclosure to third parties without express authority is strictly forbidden ABB AB in the information contained therein Repro PAMP PAMP PAMP 3BSE010457 Dimension drawing Bracket for PFRL101 Vinkelkonsol för PFRL101 en B 1 1 Hongmei ...

Page 182: ...Tension Electronics PFEA113 User Manual Appendix D PFRL 101 Designing the Load Cell Installation D 26 3BSE029382R0101 Rev C ...

Page 183: ...pplication has its own individual demands that have to be considered though a few basic considerations tend to repeat themselves What type of process is involved papermaking converting etc Is the environment demanding temperature chemicals etc What is the tension measurement purpose indication or closed loop control Are there any specific accuracy demands involved What is the machine design like I...

Page 184: ...nal load c If the span between maximum and minimum tension in the process is large select load cell so that the maximum tension will be in the load cell extended range when applicable d The measured force component of web tension is recommended to be at least 30 of tare force component roll weight acting in load cell measurement direction The reason for this recommendation is load cell signal stab...

Page 185: ...e and the foundation Web a PFTL 101A AE AER 230 mm 9 in PFTL 101B BE BER 360 mm 14 in a a For correct tightening torques see table E 1 1 0 mm 0 04 in In level Adapter plate thickness PFTL 101A PFTL 101B min 35 mm 1 38 in min 30 mm 1 18 in 90 mm inches Dynamically balanced Self aligning bearings Mounting surface Stable foundation If the measuring roll is driven always consult ABB to ensure 0 05 mm ...

Page 186: ...lating Force and Calculating Wrap Gain E 5 1 Horizontal Mounting In most cases horizontal mounting is the most obvious and simplest solution The load cell should thus be mounted horizontally when possible FR T cos cos FRtot FR FRT T cos cos FRT 0 Tare force is not measured Wrap gain T F R T T cos cos Wrap gain 1 cos cos T Tension Wrap gain F R FR T Tare ...

Page 187: ...ce component applied to the load cell Inclined mounting adds a component of tare force in the measuring direction and modifies the force components as shown NOTE When calculating it is important that the angles are set into the equations with the correct signs in relation to the horizontal plane FR T cos cos FRtot FR FRT FRT Tare sin T cos cos Tare sin Wrap gain T F R T T cos cos T Tension Wrap ga...

Page 188: ...ous and simple solution is horizontal mounting with the web evenly distributed and centered on the roll As long as the roll is supported at both ends the same calculations given in Section E 5 Mounting Alternatives Calculating Force and Calculating Wrap Gain are valid NOTE The accuracy of a single load cell measurement is highly dependent on how well the center of force can be determined Since the...

Page 189: ...l centerline see figure Calculation procedure 1 Horizontal or inclined mounting 2 Calculate FR and FRT see Section E 5 Mounting Alternatives Calculating Force and Calculating Wrap Gain 3 Use the following equations FR for single load cell FRT for single load cell FRtot for single load cell FR for single load cell FRT for single load cell where L Distance between load cell centerline and the opposi...

Page 190: ... is done not careful enough especially if the roll is heavy The most critical load cells are naturally the PFTL 101A 0 5 kN and PFTL 101B 2 kN Applications with inclined mounting are most critical 6 Adjust the load cells so that they are in parallel with each other and in line with the axial direction of the roll Tighten the foundation screws see Table E 1 7 Adjust the roll so that it is at right ...

Page 191: ...Drilling Dowel Pin Holes E 7 1 Routing the Load Cell Cable The cable must be supported with clamps and routed to prevent force shunting through the cable c c b b NOTE Do not drill in this a B BE BER Tubular dowel pin a a a Load cell PFTL 101 a b c A AE AER 8 15 15 15 12 20 8 4 12 5 area as internal wiring may be damaged ...

Page 192: ...B BE BER 30 6740 30 6740 30 6740 40 9000 Permitted axial load within the accuracy FAnom A AE AER 2 450 5 1120 5 1120 B BE BER 5 1120 10 2250 10 2250 10 2250 Overload capacity Max load in measuring direction without permanent change of data Fmax A AE AER 2 5 562 5 1120 10 2250 B BE BER 10 2250 25 5620 50 11200 80 18000 Spring constant A AE AER 32 183 65 372 130 744 kN mm 1000 lbs in B BE BER 130 74...

Page 193: ...class A AE AER B BE BER 0 5 Linearity deviation 0 3 Repeatability error 0 05 Hysteresis 0 2 Compensated temperature range 20 80 68 176 C F Zero point drift 30 80 1 17 44 1 ppm K ppm F Sensitivity drift 150 83 Working temperature range 10 105 14 221 C F Zero point drift 50 100 1 28 56 1 ppm K ppm F Sensitivity drift 250 139 Storage temperature range 40 105 40 105 C F Degree of protection A B AE BE ...

Page 194: ...Tension Electronics PFEA113 User Manual Appendix E PFTL 101 Designing the Load Cell Installation E 12 3BSE029382R0101 Rev C E 9 Cable Diagram 3BSE028144D0065 Page 1 7 Rev D ...

Page 195: ...Tension Electronics PFEA113 User Manual Section E 10 Cable Diagram 3BSE028144D0065 Page 2 7 Rev D 3BSE029382R0101 Rev C E 13 E 10 Cable Diagram 3BSE028144D0065 Page 2 7 Rev D ...

Page 196: ...Tension Electronics PFEA113 User Manual Appendix E PFTL 101 Designing the Load Cell Installation E 14 3BSE029382R0101 Rev C E 11 Cable Diagram 3BSE028144D0065 Page 3 7 Rev D ...

Page 197: ...Tension Electronics PFEA113 User Manual Section E 12 Cable Diagram 3BSE028144D0065 Page 4 7 Rev D 3BSE029382R0101 Rev C E 15 E 12 Cable Diagram 3BSE028144D0065 Page 4 7 Rev D ...

Page 198: ...Tension Electronics PFEA113 User Manual Appendix E PFTL 101 Designing the Load Cell Installation E 16 3BSE029382R0101 Rev C E 13 Cable Diagram 3BSE028144D0065 Page 7 7 Rev D ...

Page 199: ...Tension Electronics PFEA113 User Manual Section E 14 Dimension Drawing 3BSE004171 Rev B 3BSE029382R0101 Rev C E 17 E 14 Dimension Drawing 3BSE004171 Rev B ...

Page 200: ...Tension Electronics PFEA113 User Manual Appendix E PFTL 101 Designing the Load Cell Installation E 18 3BSE029382R0101 Rev C E 15 Dimension Drawing 3BSE004995 Rev C ...

Page 201: ...Tension Electronics PFEA113 User Manual Section E 16 Dimension Drawing 3BSE023301D0064 Rev B 3BSE029382R0101 Rev C E 19 E 16 Dimension Drawing 3BSE023301D0064 Rev B ...

Page 202: ...Tension Electronics PFEA113 User Manual Appendix E PFTL 101 Designing the Load Cell Installation E 20 3BSE029382R0101 Rev C E 17 Dimension Drawing 3BSE004196 Rev C ...

Page 203: ...Tension Electronics PFEA113 User Manual Section E 18 Dimension Drawing 3BSE004999 Rev C 3BSE029382R0101 Rev C E 21 E 18 Dimension Drawing 3BSE004999 Rev C ...

Page 204: ...Tension Electronics PFEA113 User Manual Appendix E PFTL 101 Designing the Load Cell Installation E 22 3BSE029382R0101 Rev C E 19 Dimension Drawing 3BSE023223D0064 Rev B ...

Page 205: ...Tension Electronics PFEA113 User Manual Section E 20 Dimension Drawing 3BSE012173 Rev F 3BSE029382R0101 Rev C E 23 E 20 Dimension Drawing 3BSE012173 Rev F ...

Page 206: ...Tension Electronics PFEA113 User Manual Appendix E PFTL 101 Designing the Load Cell Installation E 24 3BSE029382R0101 Rev C E 21 Dimension Drawing 3BSE012172 Rev F ...

Page 207: ...Tension Electronics PFEA113 User Manual Section E 22 Dimension Drawing 3BSE012171 Rev F 3BSE029382R0101 Rev C E 25 E 22 Dimension Drawing 3BSE012171 Rev F ...

Page 208: ...Tension Electronics PFEA113 User Manual Appendix E PFTL 101 Designing the Load Cell Installation E 26 3BSE029382R0101 Rev C E 23 Dimension Drawing 3BSE012170 Rev F ...

Page 209: ...pplication has its own individual demands that have to be considered though a few basic considerations tend to repeat themselves What type of process is involved papermaking converting etc Is the environment demanding temperature chemicals etc What is the tension measurement purpose indication or closed loop control Are there any specific accuracy demands involved What is the machine design like I...

Page 210: ...ad c If the span between maximum and minimum tension in the process is large select load cell so that the maximum tension will be in the load cell extended range when applicable d The measured force component of web tension is recommended to be at least 30 of tare force component roll weight acting in load cell measurement direction The reason for this recommendation is load cell signal stability ...

Page 211: ...load cell immediately above or below Shims must not be placed plate and the foundation Web For correct tightening torques see Table F 1 and Table F 2 1 0 mm 0 04 in In level 90 mm inches Dynamically balanced Self aligning bearings Grade G 2 5 ISO 1940 1 that fulfills at least measuring roll use SKF CARB bearings sliding spherical roller or as a second choice To allow axial expansion the shaft bear...

Page 212: ...ical measurement There are two sources of vertical forces the forces from the web tension and the tare weight of the roll Divide the total vertical force FRtot by two to get the required capacity of each load cell Do not oversize an ABB load cell for overload purposes as the load cell has sufficient overload capacity The load cell can measure tension as well as compression If the T sin sin is larg...

Page 213: ...an incline due to mechanical design constraints of the machine or the need to have a proper force component applied to the load cell In this case the incline angle modifies the tare load and the force components as shown FR T sin sin FRtot FR FRT FRT Tare cos Tare FRT FR T T T sin sin Tare cos PFCL 201 Wrap gain T F R T T sin sin T Tension Wrap gain F R Wrap gain 1 sin sin ...

Page 214: ... obvious and simple solution is horizontal mounting with the web evenly distributed and centered on the roll As long as the roll is supported at both ends the same calculations given in Section F 5 are valid NOTE The accuracy of a single load cell measurement is highly dependent on how well the center of force can be determined Since the cross directional stress distribution generally is somewhat ...

Page 215: ...e tension force center and the load cell centerline Calculation procedure 1 Horizontal or inclined mounting 2 Calculate FR and FRT see Section F 5 3 Use the following equations FR for single load cell FRT for single load cell FRtot for single load cell FR for single load cell FRT for single load cell where L Distance between load cell centerline and the opposite bearing centerline a Distance betwe...

Page 216: ...ment Variations may be allowed provided that the requirements of Section F 4 are complied with 1 Clean the foundation and other mounting surfaces 2 Fit the lower adapter plate to the load cell Tighten the screws to the torque stated in Table F 1 or Table F 2 and lock them with locking fluid 3 Fit the load cell and the lower adapter plate to the foundation but do not fully tighten the screws 4 Fit ...

Page 217: ... Table F 2 Waxed Screws of Stainless Steel According to ISO 3506 Strength class Dimension Tightening torque A2 80 1 1 Strength class 12 9 is recommended for 50 kN load cells when large overloads are expected especially if the fixing screws are subjected to tension M16 187 Nm Pressductor System Rulle Övre mellanläggsplatta Lastcell Undre mellanläggsplatta Lagerhus Fundament Upper adapter plate Lowe...

Page 218: ...differ from the actual The direction of the cable and protecting hose can be changed by unscrewing the connection box and turning it 90 180 Make sure that the cable between the connection box and the load cell does not get jammed or damaged when the connection box is remounted Figure F 4 Allowed Laying of Cable with Protective Hose for PFCL 201CE NOTE The cable with the protective hose must not be...

Page 219: ...25 281 2 5 562 5 1120 12 5 2810 Extended load in measuring direction with accuracy class 1 Fext 7 5 1690 15 3370 30 6740 75 16900 Max permitted load In the direction of measurement without permanent change of data Fmax 2 C CD CE 50 11200 100 22500 200 45000 500 3 112000 kN lbs In the transverse direction without permanent change of data FVmax 2 for h 300 mm 12 5 2810 25 5620 50 11200 125 28100 Spr...

Page 220: ...0 28 ppm K ppm F Sensitivity drift 100 56 Working temperature range 10 90 14 194 C F Zero point drift 100 56 ppm K ppm F Sensitivity drift 200 111 Storage temperature range 40 90 40 194 C F Table F 3 Technical Data Type PFCL 201 Unit Pressductor System h h 1 Definitions of direction designations V and A in FV and FA are given in Section A 2 1 2 Fmax and FVmax are allowed at the same time 3 Max per...

Page 221: ...Tension Electronics PFEA113 User Manual Section F 9 Cable Diagram 3BSE028144D0065 Page 1 7 Rev D 3BSE029382R0101 Rev C F 13 F 9 Cable Diagram 3BSE028144D0065 Page 1 7 Rev D ...

Page 222: ...Tension Electronics PFEA113 User Manual Appendix F PFCL 201 Designing the Load Cell Installation F 14 3BSE029382R0101 Rev C F 10 Cable Diagram 3BSE028144D0065 Page 2 7 Rev D ...

Page 223: ...Tension Electronics PFEA113 User Manual Section F 11 Cable Diagram 3BSE028144D0065 Page 3 7 Rev D 3BSE029382R0101 Rev C F 15 F 11 Cable Diagram 3BSE028144D0065 Page 3 7 Rev D ...

Page 224: ...Tension Electronics PFEA113 User Manual Appendix F PFCL 201 Designing the Load Cell Installation F 16 3BSE029382R0101 Rev C F 12 Cable Diagram 3BSE028144D0065 Page 7 7 Rev D ...

Page 225: ...ole callout M16 adjusted Hidden edges removed Geometric tolerances added Dimensions adjusted 2011 12 27 PA FM GF ML C ABB AB 2012 01 13 Cont sh No of sh Sheet Lang Rev Project or order number Modify date Document number Appr Prep Resp dept Product type designation Product information Product family 2012 01 04 14 13 56 PFC100 661130 Bansp mätare VPBT HPBT ABB AB Håkan F Wintzell 2012 01 11 Magnus X...

Page 226: ...1 13 Cont sh No of sh Sheet Lang Rev Project or order number Modify date Document number Appr Prep Resp dept Product type designation Product information Product family 2012 01 04 14 09 00 PFC200 661130 Bansp mätare VPBT HPBT ABB AB Håkan F Wintzell 2012 01 11 Magnus X Lindström 1 1 B en Lastcell PFCL 201CD Load cell PFCL 201CD Dimension drawing 3BSE029522D0001 PA PA PA PA FM GF FM GF FM GF Docume...

Page 227: ... 33 Toolox 44 S690 QT W nr 1 6582 QT900 ASTM 4340 or equivalent Martensitic stainless Steel Hardness 300 400 HB Yield stress 400MPa N mm CTE 11 13 μm m C Remanent magnetism of finished detail must be less than 2 Gauss 0 0 2mT X12CrMoS13 AT X20Cr13 A W nr 1 4005 AT 1 4021 A ASTM 416 420 or equivalent C without express authority is strictly forbidden ABB AB 2013 01 17 Cont sh No of sh Sheet Lang Rev...

Page 228: ...was 10m 2007 08 21 PA FM GF BS G View A added Views in sheet 2 were in sheet 1 Holes Ø8 0 added Hole callout M16 adjusted Hidden edges removed Geometric tolerances added Dimensions adjusted 2011 12 29 PA FM GF ML H New connection box design 2014 05 06 PAMP FMGE TP I Administrative adjustment 2014 09 29 PAMP FMGE TP J Adapter added 2015 12 17 PAMP OE SF C ABB AB 2015 12 17 Cont sh No of sh Sheet La...

Page 229: ...N mm CTE 11 13 μm m C Remanent magnetism of finished detail must be less than 2 Gauss 0 0 2mT 34CrNiMo6 QT900 Toolox 33 Toolox 44 S690 QT W nr 1 6582 QT900 ASTM 4340 or equivalent Martensitic stainless Steel Hardness 300 400 HB Yield stress 400MPa N mm CTE 11 13 μm m C Remanent magnetism of finished detail must be less than 2 Gauss 0 0 2mT X12CrMoS13 AT X20Cr13 A W nr 1 4005 AT 1 4021 A ASTM 416 4...

Page 230: ...Tension Electronics PFEA113 User Manual Appendix F PFCL 201 Designing the Load Cell Installation F 22 3BSE029382R0101 Rev C ...

Page 231: ...pplication has its own individual demands that have to be considered though a few basic considerations tend to repeat themselves What type of process is involved papermaking converting etc Is the environment demanding temperature chemicals etc What is the tension measurement purpose indication or closed loop control Are there any specific accuracy demands involved What is the machine design like I...

Page 232: ...ad c If the span between maximum and minimum tension in the process is large select load cell so that the maximum tension will be in the load cell extended range when applicable d The measured force component of web tension is recommended to be at least 30 of tare force component roll weight acting in load cell measurement direction The reason for this recommendation is load cell signal stability ...

Page 233: ... or below Shims must not be placed plate and the foundation Web For correct tightening torques see Table G 1 and Table G 2 max 1 0 mm 0 04 in In level 90 mm inches PFTL 201C CE a a PFTL 201D DE max 1 5 mm 0 06 in Dynamically balanced Self aligning bearings Grade G 2 5 ISO 1940 1 that fulfills at least measuring roll use SKF CARB bearings sliding spherical roller or as a second choice To allow axia...

Page 234: ...lating Force and Calculating Wrap Gain G 5 1 Horizontal Mounting In most cases horizontal mounting is the most obvious and simplest solution The load cell should thus be mounted horizontally when possible FR T cos cos FRtot FR FRT T cos cos FRT 0 Tare force is not measured Wrap gain T F R T T cos cos Wrap gain 1 cos cos T Tension Wrap gain F R FR T Tare ...

Page 235: ...ce component applied to the load cell Inclined mounting adds a component of tare force in the measuring direction and modifies the force components as shown NOTE When calculating it is important that the angles are set into the equations with the correct signs in relation to the horizontal plane FR T cos cos FRtot FR FRT FRT Tare sin T cos cos Tare sin Wrap gain T F R T T cos cos T Tension Wrap ga...

Page 236: ... obvious and simple solution is horizontal mounting with the web evenly distributed and centered on the roll As long as the roll is supported at both ends the same calculations given in Section G 5 are valid NOTE The accuracy of a single load cell measurement is highly dependent on how well the center of force can be determined Since the cross directional stress distribution generally is somewhat ...

Page 237: ...ion force center and the load cell centerline see figure Calculation procedure 1 Horizontal or inclined mounting 2 Calculate FR and FRT see Section G 5 3 Use the following equations FR for single load cell FRT for single load cell FRtot for single load cell FR for single load cell FRT for single load cell where L Distance between load cell centerline and the opposite bearing centerline a Distance ...

Page 238: ...drawing in Section G 17 and Section G 18 G 7 3 Mounting The instructions below apply to a typical mounting arrangement Variations are allowed provided that the requirements of Section G 4 are complied with 1 Clean the foundation and other mounting surfaces 2 Fit the lower adapter plate to the load cell Tighten the screws to the torque stated in Table G 1 or Table G 2 and lock them with locking flu...

Page 239: ... lubricated galvanized screws according to ISO 898 1 Strength class Dimension Tightening torque 8 8 12 9 M24 572 963 Nm 8 8 12 9 M36 1960 3310 Nm Table G 2 Waxed screws of stainless steel according to ISO 3506 Strength class Dimension Tightening torque A2 80 M24 629 Nm A2 80 M36 2160 Nm Pressductor System Upper adapter plate with stop blocks Lower adapter plate with stop blocks Roll Bearing housin...

Page 240: ...ve hose shall be mounted for load cells PFTL 201CE and PFTL 201DE The direction of the cable and protecting hose can be changed NOTE The cable with protective hose shall not be rotated more than 180 from its initial mounting direction otherwise the cable can be damaged Figure G 4 Allowed laying of cable with protective hose for PFTL 201CE and PFTL 201DE Cable with protective hose ...

Page 241: ...acy FVnom C CE 100 22500 200 45000 250 56200 kN lbs D DE 500 112000 500 112000 Permitted axial load within the accuracy FAnom h 300 mm C CE 20 4500 20 4500 50 11250 kN lbs D DE 100 22500 100 22500 Extended load in measuring direc tion with accuracy class 1 Fext C CE 15 3370 30 6740 75 16900 kN lbs D DE 75 16900 150 33700 Overload capacity Maximal load in measuring direction without permanent chang...

Page 242: ... 150 5 9 Weight C CE 35 77 35 77 35 77 kg lbs D DE 80 176 80 176 Material C D CE DE Stainless steel SIS 2387 DIN X4CrNiMo165 Accuracy Accuracy class C D CE DE 0 5 Linearity deviation 0 3 Repeatability error 0 05 Hysteresis 0 2 Compensated temperature range 20 80 68 176 C F Zero point drift 50 28 ppm K ppm F Sensitivity drift 100 56 Working temperature range 10 90 14 194 C F Zero point drift 100 56...

Page 243: ...Tension Electronics PFEA113 User Manual Section G 9 Cable Diagram 3BSE028144D0065 Page 1 7 Rev D 3BSE029382R0101 Rev C G 13 G 9 Cable Diagram 3BSE028144D0065 Page 1 7 Rev D ...

Page 244: ...Tension Electronics PFEA113 User Manual Appendix G PFTL 201 Designing the Load Cell Installation G 14 3BSE029382R0101 Rev C G 10 Cable Diagram 3BSE028144D0065 Page 2 7 Rev D ...

Page 245: ...Tension Electronics PFEA113 User Manual Section G 11 Cable Diagram 3BSE028144D0065 Page 3 7 Rev D 3BSE029382R0101 Rev C G 15 G 11 Cable Diagram 3BSE028144D0065 Page 3 7 Rev D ...

Page 246: ...Tension Electronics PFEA113 User Manual Appendix G PFTL 201 Designing the Load Cell Installation G 16 3BSE029382R0101 Rev C G 12 Cable Diagram 3BSE028144D0065 Page 7 7 Rev D ...

Page 247: ...ties without express authority is strictly forbidden ABB AB We reserve all rights in this document and in the information contained therein Repro PA PA PA 3BSE008723 Dimension drawing Load Cell PFTL201 C Lastcell PFTL201 C en D 1 1 Lars Erik Nilsson 2011 12 14 Håkan F Wintzell ABB AB 661130 Bansp mätare VPBT HPBT Product family Resp dept Prep Appr Document number Project or order number Rev Lang S...

Page 248: ...C duction use or disclosure to third parties without express authority is strictly forbidden ABB AB We reserve all rights in this document and in the information contained therein Repro PA PA PA 3BSE008904 Dimension drawing Load Cell PFTL201 D Lastcell PFTL201 D en D 1 1 Lars Erik Nilsson 2011 12 14 Håkan F Wintzell ABB AB ä Resp dept Prep Appr Document number Rev Lang Sheet No of sh Cont sh 2012 ...

Page 249: ...ing to SS ISO2768 m REV DESCRIPTION DATE DEPT INIT E Redrawn and uppdated in Solid Works Previous revision table remowed exist on revision D 2012 01 25 PA FM GF LEN F Adapter for hose added Ø19 was 25 and radius 85 was 150 2017 01 09 IAMA OE SF C duction use or disclosure to third parties without express authority is strictly forbidden ABB AB We reserve all rights in this document and in the infor...

Page 250: ...G REV DESCRIPTION DATE DEPT INIT F Redrawn and uppdated in Solid Works Previous revision table remowed exist on revision E 2012 01 24 PA FM GF LEN G Adapter for hose added Ø19 was Ø25 and radius 85 was 150 2017 01 12 IAMA OE SF C duction use or disclosure to third parties without express authority is strictly forbidden ABB AB We reserve all rights in this document and in the information contained ...

Page 251: ...quivalent Martensitic stainless Steel Hardness 300 400 HB Yield stress 400MPa N mm CTE 11 13 μm m C Remanent magnetism of finished detail must be less than 2 Gauss 0 0 2mT X12CrMoS13 AT X20Cr13 A W nr 1 4005 AT 1 4021 A ASTM 416 420 or equivalent C duction use or disclosure to third parties without express authority is strictly forbidden ABB AB We reserve all rights in this document and in the inf...

Page 252: ...ed detail must be less than 2 Gauss 0 0 2mT 34CrNiMo6 QT900 Toolox 33 Toolox 44 S690 QT W nr 1 6582 QT900 ASTM 4340 or equivalent Martensitic stainless Steel Hardness 300 400 HB Yield stress 400MPa N mm CTE 11 13 μm m C Remanent magnetism of finished detail must be less than 2 Gauss 0 0 2mT X12CrMoS13 AT X20Cr13 A W nr 1 4005 AT 1 4021 A ASTM 416 420 or equivalent C without express authority is st...

Page 253: ...ngle side Load cell nominal load kN lbs Wrap gain 1 Wrap gain 2 TWO ROLLS Gain scheduling Yes No Roll 1 Object type Standard roll Single side Load cell nominal load kN lbs Wrap gain 1 Wrap gain 2 Roll 2 Object type Standard roll Single side Load cell nominal load kN lbs Wrap gain 1 SEGMENTED ROLL Gain scheduling Yes No Segmented Roll Scale Factor SRSF Object type One input Two inputs Three input F...

Page 254: ... Output V mA High Limit V mA Low Limit V mA Analog Output 2 Off Voltage Current Profibus only Connect signals Filter settings ms High Tension N kN kg lbs N m kN m kg m pli High Output V mA Low Tension N kN kg lbs N m kN m kg m pli Low Output V mA High Limit V mA Low Limit V mA Analog Output 3 Off Voltage Current Profibus only Connect signals Filter settings ms High Tension N kN kg lbs N m kN m kg ...

Page 255: ...ettings ms High Tension N kN kg lbs N m kN m kg m pli High Output V mA Low Tension N kN kg lbs N m kN m kg m pli Low Output V mA High Limit V mA Low Limit V mA Analog Output 5 Off Voltage Current Profibus only Connect signals Filter settings ms High Tension N kN kg lbs N m kN m kg m pli High Output V mA Low Tension N kN kg lbs N m kN m kg m pli Low Output V mA High Limit V mA Low Limit V mA ...

Page 256: ...gs ms High Tension N kN kg lbs N m kN m kg m pli High Output V mA Low Tension N kN kg lbs N m kN m kg m pli Low Output V mA High Limit V mA Low Limit V mA Digital Out 1 Define Function Off High Active Low Active High and Low Active Status Connect Signals AO1 AO2 AO3 AO4 AO5 AO6 High Level N kN kg lbs N m kN m kg m pli Low Level N kN kg lbs N m kN m kg m pli Hysteresis N kN kg lbs N m kN m kg m pli...

Page 257: ...nnect Signals AO1 AO2 AO3 AO4 AO5 AO6 High Level N kN kg lbs N m kN m kg m pli Low Level N kN kg lbs N m kN m kg m pli Hysteresis N kN kg lbs N m kN m kg m pli Digital Out 3 Define Function Off High Active Low Active High and Low Active Status Connect Signals AO1 AO2 AO3 AO4 AO5 AO6 High Level N kN kg lbs N m kN m kg m pli Low Level N kN kg lbs N m kN m kg m pli Hysteresis N kN kg lbs N m kN m kg ...

Page 258: ... N kN kg lbs N m kN m kg m pli Low Level N kN kg lbs N m kN m kg m pli Hysteresis N kN kg lbs N m kN m kg m pli Analog Input 1 High Tension N kN kg lbs N m kN m kg m pli High Input V Analog Input 2 High Tension N kN kg lbs N m kN m kg m pli High Input V Digital Input Off Zero set Gain scheduling Profibus On Off Address Measuring Range Roll 1 N kN kg lbs N m kN m kg m pli Roll 2 N kN kg lbs N m kN ...

Page 259: ......

Page 260: ...3BSE029382R0101 en Rev C ABB AB Industrial Automation Force Measurement SE 721 59 Västerås Sweden Tel 46 21 32 50 00 Internet www abb com webtension Measurement Analytics ...

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