ABB PCS6000, User Manual

Page: 3 / 114

CONTENTS
PRODUCT
PCS6000
DOCUMENT KIND
User manual
DOCUMENT ID.
3BHS600000 E40
REV.
G
LANG.
en
PAGE
3/114
—
Contents
1. Introduction, terms, trademarks and related documents .............................. 11
1.1 Equipment covered by this manual .................................................................. 11
1.2. Overview .............................................................................................................. 11
1.3. Contents of this manual ................................................................................... 12
1.3.1. Relevant chapters of the manual ......................................................... 12
1.4. Standard documentation ................................................................................. 13
1.5. Related documents ........................................................................................... 13
1.6. Terms and abbreviations .................................................................................. 14
1.7. Target groups and required qualification ...................................................... 15
1.7.1. Handling ................................................................................................... 15
1.7.2. Mechanical installation ........................................................................... 15
1.7.3. Electrical installation .............................................................................. 15
1.7.4. Operation ................................................................................................. 15
1.7.5. Maintenance ............................................................................................. 16
1.8. User's responsibilities ...................................................................................... 16
1.9. Intended use of the equipment ....................................................................... 16
1.10. Quality certificates and applicable standards ................................................17
1.11. Tools ................................................................................................................... 18
2. Important safety information ........................................................................ 19
2.1. Safety standards ............................................................................................... 19
2.2. Safety messages ............................................................................................... 19
2.3. Product safety labels ........................................................................................ 20
2.4. General safety instructions .............................................................................. 21
2.5. The 7 steps that save lives ............................................................................... 22
2.6. Possible residual risks ...................................................................................... 24
2.7.
Important note - main circuit breaker ............................................................ 26
2.7.1. Safety and protection requirements ..................................................... 27
2.7.2. Safety and protection requirements for the MCB ............................... 27
2.8. Maintenance recommendation ........................................................................ 28
3. Product description ......................................................................................... 29
3.1. Field of application ........................................................................................... 29
3.2. Converter configuration ................................................................................... 29
3.2.1. POU Power unit (POU)............................................................................. 31
3.2.2. DC-link unit (DLU) .................................................................................... 32
3.2.2.1. Neutralpoint connection module (NCM) ..................................... 33
3.2.2.2. Voltage limiting module (VLM) ..................................................... 33
3.2.2.3. dv/dt filter module (VFM) ............................................................. 34
3.2.2.4. DC-link grounding isolator ........................................................... 34
3.2.2.5. Generator disconnector module (GDM) ...................................... 35
3.2.3. Grid breaker unit (GBU) .......................................................................... 36
3.2.3.1. dv/dt filter module ........................................................................ 36
3.2.4. Water cooling unit (WCU)........................................................................ 37
3.2.5. Filter unit (FIU) ........................................................................................ 38
3.2.6. Braking resistor unit (BRU) ..................................................................... 39
3.2.7. Converter control unit (CCU) ................................................................. 40