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PCS100 UPS-I

User Manual

3.2

PCS100 UPS-I Model Range

The following Table 3-2 gives the models available.

This model range does not include energy storage.

For complete information with Ultracapacitor or Battery Energy Storage refer to document 2UCD120000E002

PCS100 UPS-I Technical Catalogue.

Rat

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A @

rat

ed v

tage

ver

ter Ra

ted

ren

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ver

ter M

uan

tity

ili

ty Di

scon

nec

Rat

ren

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Termi

nal

Pos

ion

tilit

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Load)

Loss

ypic

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% (t

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)

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in)

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kA /

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Type Code

To complete the Type

Code:

Place 5 for 50Hz or 6 for

60Hz in place of the

220 V Models

150

394

900

2.9

98.0

25 / 10

1xB

PCS100-12-220/x0-01-L

300

787

900

4.8

98.4

25 / 10

1xB

PCS100-12-220/x0-02-L

450

1181

2200

6.7

98.5

50 / 120

2xA 1xC PCS100-12-220/x0-03-R

600

1575

2200

8.9

98.5

50 / 120

1xA 2xC PCS100-12-220/x0-04-R

750

1968

2200

11.0

98.5

50 / 120

1xA 2xC PCS100-12-220/x00-5-R

900

2362

4200

11.8

98.7

65 / 120

1xA 2xC PCS100-12-220/x0-06-R

1200 3149

4200

15.7

98.7

65 / 120

2xA 2xC PCS100-12-220/x0-08-R

1500 3936

4200

19.8

98.7

65 / 120 2xA 1xC 1xF PCS100-12-220/x0-10-R

400 V Models

150

217

900

2.3

98.5

25 / 10

1xB

PCS100-12-400/50-01-L

300

433

900

3.3

98.9

25 / 10

1xB

PCS100-12-400/50-02-L

450

650

900

4.5

99.0

25 / 10

1xA 1xB PCS100-12-400/50-03-L

600

866

900

5.9

99.0

25 / 10

1xB 1xC PCS100-12-400/50-04-L

750

1083

2200

7.1

99.1

50 / 120

1xA 2xC PCS100-12-400/50-05-R

900

1299

2200

7.7

99.1

50 / 120

1xA 2xC PCS100-12-400/50-06-R

1200 1732

2200

10.1

99.2

50 / 120

2xA 2xC PCS100-12-400/50-08-R

1500 2165

2200

12.6

99.2

50 / 120 2xA 1xC 1xF PCS100-12-400/50-10-R

1800 2598

4200

14.3

99.2

65 / 120 2xA 1xC 1xF PCS100-12-400/50-12-R

2100 3031

4200

16.7

99.2

65 / 120 3xA 1xC 1xF PCS100-12-400/50-14-R

2400 3464

4200

18.9

99.2

65 / 120 3xA 1xC 1xF PCS100-12-400/50-16-R

It is possible to supply 400 V, 60 Hz models also. Please contact the factory.

Summary of Contents for PCS100 UPS-I

Page 2: ...are also included The Company We are an established world force in the design and manufacturing of power electronics and power protection equipment As part of ABB a world leader in electrical technology we offer customers application expertise service and support worldwide We are committed to teamwork high quality manufacturing advanced technology and unrivalled service and support The quality acc...

Page 3: ...ealand Website https new abb com ups This Document This manual contains information regarding the general functions of the PCS100 UPS I the component enclosures making up the PCS100 UPS I operation of the PCS100 UPS I the user interface GDM control and adjustments of the PCS100 UPS I Usage This manual should be used during operation and adjustment of the PCS100 UPS I It should be referenced for co...

Page 4: ...re Revision This User Manual applies to PCS100 UPS I systems with Ultracapacitor Energy Storage Enclosures Mk2 Utility Disconnect Enclosure Mk2 Software Revision This manual applies to PCS100 AVC 40 systems with software revision R2JX ...

Page 5: ...expertise DA Advarsel Farlig elektrisk spænding Se betjeningsvejledningen Frakobl enheden og afbryd strømforsyningen før du arbejder med denne enhed Giv agt Installation må kun foretages af personer med elektroteknisk ekspertise NO Advarsel Farlig spenning Se i bruksanvisningen Koble fra og steng av strømmen før du arbeider på denne enheten Forsiktig Montering skal kun utføres av kvalifiserte pers...

Page 6: ... Opozorilo Nevarna napetost Glejte navodila za uporabo Pred delom na tej napravi izklopite in zaklenite električno napajanje Pozor Namestitev sme izvesti samo elektrotehnični strokovnjak FR Avertissement Tension dangereuse Consultez les consignes d utilisation Débranchez et verrouillez l alimentation électrique avant d entreprendre des travaux sur cet appareil Attention L installation doit être ef...

Page 7: ...t not open doors or panels marked as containing hazardous voltages Many parts in this product including printed circuit boards operate at lethal voltages DO NOT TOUCH components or connections that have voltage present DANGER Arc Flash Shorted terminals can cause arc flash resulting in severe burns severe eye injury blindness or death Use insulated tools and do not short any terminals Wear appropr...

Page 8: ... any protective covers to be in place and doors secured closed DANGER Personal Protection Equipment Ensure safety glasses are worn while working if any part of the unit could be energized Ensure appropriate safety footwear is worn if inserting or removing modules or components from the product ...

Page 9: ... 2 3 2 Utility Disturbance Occurs 17 2 3 3 Utility Voltage Returns 17 2 3 4 Voltage Operating Range 18 2 3 5 Fail Safe Bypass Operation 18 2 4 Typical Applications 19 3 Model Definition 20 3 1 Type Code 20 3 1 1 Rated Voltage 20 3 1 2 Rated Frequency 20 3 1 3 Number of Inverter Modules 20 3 1 4 Termination Side 20 3 1 5 Energy Storage 20 3 1 6 Options 21 3 2 Rating label 21 3 3 PCS100 UPS I Model ...

Page 10: ...n 59 7 1 5 Product Page 60 7 1 6 Menu Page 61 7 1 7 Summary Page 61 7 2 Utility Disconnect Status LEDs 62 7 3 PCS100 Inverter Display Boards 64 8 Operating PCS100 UPS I 66 8 1 Starting and Stopping PCS100 UPS I 66 8 1 1 GDM Control 66 8 1 2 Remote Control 68 8 1 3 Start Stop Configuration 68 9 advanced functional descriptions 69 9 1 Voltage Event Detection 69 9 1 1 RMS detection 70 9 1 2 Transient...

Page 11: ...enance 126 14 1 Maintenance Schedule 126 14 2 Repairs 128 15 Dimensions and Layouts 129 15 1 Dimensions and Weights 129 15 2 Individual Enclosures Plan View 130 15 3 Individual Enclosures Elevations 130 15 4 Clearances 131 15 5 Layout Plans 131 16 Protection Requirements 132 16 1 Input Circuit Protection 132 16 2 Short Circuit Protection 132 16 3 Input Overload Protection Utility Disconnect 132 16...

Page 12: ...ecycling Information 138 19 3 Waste Electrical and Electronic Equipment Information WEEE 138 19 4 Glossary 138 19 5 Open Source Software 139 19 6 Detailed Single Line Diagram 140 19 7 Torque settings and Bolt order 141 20 Appendices 142 ...

Page 13: ...ion and fail safe electromechanical bypass provides the highest system availability Coupled with the small footprint and easy serviceability this low maintenance high efficiency industrial UPS is the solution for all power protection applications 1 1 User Benefits Robust fail safe modular industrial design Long lifetime energy storage Small footprint Highest efficiency and availability Low mainten...

Page 14: ...g machines Carbon fiber manufacturing High speed packaging lines Plastic film manufacturing 1 5 PCS100 Power Protection Portfolio The PCS100 UPS I is part of the PCS100 Power Protection portfolio as shown below Each product is tailored to address specific power quality problems PCS100 AVC Active Voltage Conditioner PCS100 UPS I Industrial UPS PCS100 RPC Reactive Power Conditioner Utility sag and s...

Page 15: ... the switching time to another feeder Power supply before PCS100 UPS I Power Quality Event Occurs Power supply after PCS100 UPS I Power Quality Event Corrected Figure 2 1 PCS100 UPS I concept 2 2 Single Line Diagram The ABB PCS100 UPS I is a robust single conversion UPS providing continuous current flow to the load during transfer due to the revolutionary high speed Utility Disconnect and fast PCS...

Page 16: ...ow a Fail Safe Bypass In some PCS100 UPS I models the Fail Safe Bypass is integrated and for other models it is optional 2 3 1 Utility Voltage within Limits The power to the load is supplied from the utility Online mode Inverters are idling and maintain synchronization with the utility voltage to allow instant operation in the case of a utility disturbance A Float Charger not shown maintains the s...

Page 17: ...age Batteries or Ultracapacitors Figure 2 4 PCS100 UPS I energy flow in case of utility supply disturbance 2 3 3 Utility Voltage Returns When the voltage returns within user defined limits the PCS100 UPS I synchronizes with the utility voltage then closes the Utility Disconnect If required the PCS100 UPS I can softly transfer the load from the inverter to the utility or generator using the generat...

Page 18: ...e Sag Treshold Figure 2 6 PCS100 UPS I voltage operating range example For detailed information on voltage detection and transfer performance refer to section 9 2 3 5 Fail Safe Bypass Operation In an expected or unexpected PCS100 UPS I shutdown load current will be transferred to the Fail Safe Bypass where fitted This provides an additional level of security by placing a mechanical contact in para...

Page 19: ...cted Loads PCS100 UPS I Low Voltage Switchgear Distribution Transformer Main Circuit Breaker Utility Supply Figure 2 8 PCS100 UPS I installation protecting the complete factory Figure 2 9 shows typical PCS100 UPS I installation where the PCS100 UPS I is used to protect a specific load The PCS100 UPS I is installed within the LV distribution system i e on the feeder supplying the specific load to b...

Page 20: ...s are 50 Hz and 60 Hz 400 V models are only available at 50 Hz 3 1 3 Number of Inverter Modules The number of inverter modules needed depends on the load kVA Each inverter module can deliver 150 kVA at the rated voltage Table 3 2 provides the allowable number of modules that can be employed Note Operation at lower than the rated voltage results in less kVA per module Consult the rating tables in t...

Page 21: ...ut Plan FS2 2200 A Fail Safe Bypass FS4 4200 A Fail Safe Bypass TE Cable Termination Enclosure DMY Dummy Enclosure NBxx Empty Battery Energy Storage Enclosure Table 3 1 PCS100 UPS I available options 3 1 Rating label The information relating to a specific PCS100 UPS I is shown on its rating label inside the master inverter enclosure door Example rating label is shown below Figure 3 2 PCS100 UPS I ...

Page 22: ...1968 5 2200 R 11 0 98 5 35 50 120 1xA 2xC PCS100 12 220 x00 5 R 900 2362 6 4200 R 11 8 98 7 45 65 120 1xA 2xC PCS100 12 220 x0 06 R 1200 3149 8 4200 R 15 7 98 7 45 65 120 2xA 2xC PCS100 12 220 x0 08 R 1500 3936 10 4200 R 19 8 98 7 45 65 120 2xA 1xC 1xF PCS100 12 220 x0 10 R 400 V Models1 150 217 1 900 L 2 3 98 5 27 25 10 1xB PCS100 12 400 50 01 L 300 433 2 900 L 3 3 98 9 27 25 10 1xB PCS100 12 400...

Page 23: ...0 3xA 1xC 1xF PCS100 12 480 x0 16 R Table 3 2 PCS100 UPS I model range without energy storage Rated power kVA rated voltage Inverter Rated Current A Inverter Modules Quantity Utility Disconnect Rated Current A Terminal Position Utility Load Losses kW typical Efficiency typical Airflow m 3 min Standby Fault Capacity l cw kA Withstand Period ms Frame Size Type Code To complete the Type Code Place 5 ...

Page 24: ...lity Disconnect Rated Current Rated UD current during PCS100 UPS I online mode Overload ratings Inverter 110 of rated current for 30 s Utility Disconnect 120 of rated current for 60 s every 10 minutes 150 of rated current for 30 s every 10 minutes 200 of rated current for 10 s every 10 minutes 300 of rated current for 5 s every 10 minutes Table 3 3 PCS100 UPS I model range table definition explana...

Page 25: ...ltage 110 Power system 3 phase Neutral 4 Wire Centre ground referenced TN S For use in other power systems refer to ABB Document 2UCD120000E017 Harmonics IEC 61000 2 4 Class 2 Utility THDv 8 Note For THDv 8 please refer to factory For applications where THDv is above 10 lifetime of components may be significantly affected please refer to factory Overvoltage category III Fault capacity Refer to the...

Page 26: ...rrent See 9 7 for more detail Contact ABB where neutral current is greater than 5 of rated current 4 3 Inverter Supply Maximum operating period 30 s at rated load Transfer time 1 8 ms typical Voltage Settling time 5 ms typical Cooling Air cooled fan forced Minimum output voltage 95 at end of discharge Note Model and load dependent Displacement power factor below 0 75 will incur greater voltage red...

Page 27: ...timized for short term performance Type Dry UL Insulation Class N 200 C Design Temperature Temperature rises 60 C for short term full load operation Typical Impedance 8 Note The PCS100 UPS I incorporates compensation for the voltage drop across the coupling transformer impedance 4 6 Energy Storage Ultracapacitors System DC Nominal Voltage 750 V DC Discharging Voltage Range 750 V DC to 554 V DC Ove...

Page 28: ...Measurement Method Line to Line Sample Time 125 µs Resolution of time stamp in event log 10 ms Measurement Type Half cycle RMS according to IEC 61000 4 30 4 9 Environmental Operating temperature range 0 C to 40 C 32 F to 104 F Operating altitude 1000 m without derating Capacity derating with altitude 1 every 100 m above 1000 m 2000 m maximum Humidity 95 non condensing Pollution degree rating 2 Noi...

Page 29: ...nel Touch panel Full parameter control Control inputs Start Stop Reset digital inputs Control outputs Running warning and fault relays 4 12 Serial Comms Access protocol Ethernet connectivity Modbus TCP 4 13 Standards and Certifications Declaration of Conformity This product conforms to the following standards Quality ISO 9001 Construction and Safety EN 62477 1 Electromagnetic Compatibility EMC imm...

Page 30: ...he load during a utility disturbance Together these sub assemblies are referred to as the PCS100 UPS I system Small PCS100 UPS I models have multiple sub assemblies in one enclosure Large PCS100 UPS I models may have one sub assembly housed in multiple enclosures Input Energy Storage Batteries or Ultracapacitors Coupling Transformer Circuit Breaker Coupling Transformer Float Charger Supply Fuses F...

Page 31: ...ergy storage There are three sizes of Utility Disconnect These are 900 A 2200 A 4200 A The type of Utility Disconnect used on a particular model varies depending on the PCS100 UPS I current rating See Table 3 2 PCS100 UPS I model range PCS100 UPS I Rated Power kVA Utility Disconnect Rating A 480 V 440 V 400 V 220 V 150 900 900 900 300 900 900 900 450 900 900 2200 600 900 900 2200 750 900 2200 2200...

Page 32: ... personal protective equipment The Coupling Transformer circuit breaker is also housed in the Utility Disconnect enclosure It provides short circuit and current imbalance protection for the coupling transformer and over voltage protection for the inverters and energy storage The Utility Disconnect cooling fans run continuously Air intake is from front of the cabinet Air exhaust is through the top ...

Page 33: ...connections that have voltage present Float Charger Coupling Transformer Figure 5 4 Coupling Transformer Enclosure 5 1 4 Coupling Transformer The Coupling Transformer consists of delta connected primary and star connected secondary In the event of an outage the inverter supplies approximately 428 Vac to the primary and the secondary is connected to the load The coupling transformer has 3 main purp...

Page 34: ...100 UPS I requires more than six inverters two or more enclosures will be required One enclosure is deemed the Master Inverter Enclosure and the remaining are deemed Slave Inverter Enclosures The Master Inverter Enclosure also houses the Master Auxiliary Module The Graphical Display Module GDM is always mounted in the door of the master Inverter enclosure The Slave Inverter Enclosure houses a Slav...

Page 35: ...ule has a unique identification number 1 32 which is displayed on the front of the module The inverter cooling fans are switched off most of the time They switch on when the PCS100 UPS I is discharging and remain switched on for about 30 seconds afterwards The cooling air flow is 9 m3 min per inverter module Advanced Redundancy The PCS100 UPS I inverter consists of multiple 150 kVA PCS100 Inverter...

Page 36: ...provides an additional level of security by providing an alternative current path in the event of an expected or unexpected PCS100 UPS I shutdown The Fail Safe Bypass is a highly automated and coordinated option which provides a degree of extra security against a PCS100 UPS I failure Note The ABB Fail Safe Bypass does not isolate the PCS100 UPS I for maintenance or service works ABB recommend inst...

Page 37: ... is charged by an integrated motor The PCS100 UPS I will not attempt to open the FSB unless the ACB closing spring is charged This ensures that the FSB can re close immediately whenever required A 2200 A or 4200 A PCS100 UPS I can be applied without a Fail Safe Bypass However the Fail Safe Bypass provides increased security in the unlikely event of a Utility Disconnect fault such as an SCR over te...

Page 38: ...s connected in series to a voltage of 750 VDC Multiple strings are connected in parallel for increased kW or autonomy ride through time The autonomy time is typically 2 to 3 seconds at rated kVA and 0 8 PF when the Ultracapacitors are new Some models have different autonomy due to storage medium rationalization One Ultracapacitor enclosure can contain 1 or 2 Ultracapacitor strings Each string is p...

Page 39: ...nd QR codes in this User Manual to the appropriate Material Safety Data Sheets Ultracapacitor Monitor Board Lower String DC Circuit Breaker Ultracapacitor Module Lower String DC Charge Switch Lower String DC Circuit Breaker Lower String DC Charge Switch Upper ultracapacitor string Lower ultracapacitor string Figure 6 1 Ultracapacitor Energy Storage Enclosure with LS Mtron Ultracapacitor modules NO...

Page 40: ...Monitor Board is primarily used to monitor fault outputs from each Ultracapacitor module in an enclosure Two types of faults can be monitored per Ultracapacitor module overvoltage and overtemperature If any of these faults occur the appropriate breakers are tripped and the string is disengaged from the system and the fault is communicated to the user The enclosure temperature is monitored to warn ...

Page 41: ...acitor Energy Storage Enclosure Status Lamp State Cause Recommended Action 3 quick flashes Ultracapacitor module fault Enclosure temperature 67 ºC EPO engaged 1 Identify fault using LEDs on Ultracapacitor Monitor Board 2 quick flashes String DC circuit breaker is off string and inverter DC bus voltages are not equalized 1 Check DC charge switch SW1 or SW2 is closed 2 The UPS I must be turned on On...

Page 42: ...or wiring faults A warning is given if these are detected and these inputs are rendered unprotected i e do not have any influence on the breaker trips If the LED is solid green then the capacitor and connection are OK if not the LED will be flashing red a number of times indexing the fault or warning condition The statuses are described in Table 6 3 They are in order of priority highest to lowest ...

Page 43: ... description of each LED are described in Table 6 5 UB MAIN UB CRG UB BYPASS UB READY ENC TMP EPO ENG STATUS LB MAIN LB CRG LB BYPASS LB READY Figure 6 4 Ultracapacitor Monitor Board Status LEDs Status LED Status Description Recommended Action UB MAIN On UB string DC circuit breaker is in tripped state Resolve tripping condition UB CRG On UB string DC charge switch is in tripped state Resolve trip...

Page 44: ...for 3 seconds to reset STATUS On OK 1 quick flash 24 V supply voltage out of limits Check AC supply of enclosure If OK replace Ultracapacitor Monitor Board 2 quick flashes 5 V supply voltage out of limits Check AC supply of enclosure If OK replace Ultracapacitor Monitor Board 3 quick flashes 3 3 V supply voltage out of limits Check AC supply of enclosure If OK replace Ultracapacitor Monitor Board ...

Page 45: ...Energy Storage specifications The Storage Load vs Autonomy Period graph below shows dependency of autonomy period versus loading of Ultracapacitor Energy Storage on ambient temperatures on 25 ºC and below Figure 6 5 Storage Load vs Autonomy Period Graph Care should be taken to ensure the Ultracapacitor Energy Storage enclosure temperature does not exceed 25 ºC The life expectancy of the capacitors...

Page 46: ... 1 4 Calculation of Autonomy Time The autonomy period for a load level other than those given in the tables can be calculated using the following information and graphs Example Application s requirements Load 500 kVA Power Factor 0 9 Supply 400 V 50 Hz Storage autonomy Short time autonomy To use the Storage Loading vs Autonomy Period graph below the Relative Loading of the energy storage must be c...

Page 47: ...ermine number of Ultracapacitor strings required Ultracapacitor energy storage is based on the number of parallel connected Ultracapacitor strings as defined in the PCS100 UPS I Type code ECxx where xx defines number of parallel connected Ultracapacitor strings Storage rating is determined by multiplication of number of strings l by 300 kW In selected model with Type code PCS100 12 400 50 04 L EC0...

Page 48: ...ries and Ultracapacitors do not pose a risk to safety however incorrect operating or handing or physical damage could result in hazardous conditions See the links and QR codes in this User Manual to the appropriate Material Safety Data Sheets BATTERY ENERGY STORAGE FEATURES Valve regulated lead acid VRLA batteries Single string maximum rating 240 kW for 30 seconds when the batteries are new 56 bat...

Page 49: ...irements refer ABB document 2UCD120000E013 6 2 2 Calculation of Autonomy Period at Specific Load Levels The autonomy period for battery models at other load levels requires consideration of the relative kVA and kW loading A full explanation of the calculations needed to determine a battery model autonomy period is given in ABB Document 2UCD120000E018 PCS100 UPS I and system derating for extended a...

Page 50: ...page selection and the control panel consists of a Start I Stop O Reset button allowing local control of the product The status bar displays the current product status and any warning or fault condition that may be present Table 7 1 describes general features of GDM and Figure 7 1 displays Status page of GDM Feature GDM Display resolution 1024 x 600 pixels Display size 10 1 Color Graphic display y...

Page 51: ...PCS100 UPS I User Manual 51 c Navigation Control Panel Status Bar Page selected in Navigation Panel Figure 7 1 PCS100 UPS I GDM showing the Status page ...

Page 52: ...l times Press the navigation buttons on the Navigation Control panel to provide access to the following 5 pages 1 Status page Navigation Buttons 2 Event log page 3 Product page Press the navigation buttons to access the required page 4 Menu page 5 Summary page Figure 7 2 PCS100 UPS I GDM pages ...

Page 53: ...the current transformers are fitted in the Utility Disconnect When the FSB is closed the FSB provides the least resistance path so all the current will flow through the FSB For load currents below 1 5 the display snaps to zero Note At no load the current displayed is the combination of coupling transformer magnetizing current and PWM filter current This current is mainly capacitive and is generall...

Page 54: ...h Warning present White Static Bypass White with yellow flashing warning cell Static Bypass with Warning present Red and White flashing Fault Yellow Starting System Bypassed Table 7 3 PCS100 UPS I Status Bar Colors Figure 7 6 shows the PCS100 UPS I state flow diagram PCS100 UPS I Status Description Static bypass The PCS100 UPS I is stopped The Fail Safe Bypass is closed See Figure 7 4 Booting or s...

Page 55: ...d or the heatsink is hot Storage empty Load is operating from the utility supply The energy storage is drained The DC voltage is less than 554VDC Discharging The utility voltage or frequency is out of limits The PCS100 UPS I has transferred to energy storage Walking in The PCS100 UPS I is transferring from energy storage back to the utility Test Mode run Test mode has been activated See Parameter ...

Page 56: ...ect CLOSED Inverter IDLE or CHARGING Continuous Monitoring for Events ON LINE Red FAULT Yellow STARTING Green e g ONLINE White STATIC BYPASS Legend STATUS 212 POWER UP and 212 AUTO STOP Storage is greater than 650 VDC POWER DOWN Control Electronics ON Fail Safe Bypass OPEN Utility Disconnect OPEN Inverter SYNCRONISING Cap Systems 240ms Battery Systems 700ms Continuous Monitoring for Events DISCHAR...

Page 57: ...ecorded When more than 10 000 events occur the new events replace the oldest events The event log cannot be cleared 7 1 4 1 Interpreting the Event Log Figure 7 7 shows a typical event log page The events recorded are divided into 2 categories 1 System events i e PCS100 UPS I faults warnings etc 2 Power Quality events i e voltage sags and voltage surges System Events Each System Event is displayed ...

Page 58: ...unction but it may have a reduced capacity Table 7 6 System Event Types Origin Description System Events originating from the Auxiliary Master Module Utility Disconnect Float Charger or Fail Safe Bypass Inverter x The fault or warning originated from the inverter module 1 to 20 Table 7 7 System Event Origins Power Quality Events Each Power Quality Event is displayed on two lines Each line displays...

Page 59: ...f the PCS100 modules in the PCS100 UPS I are reporting the event The Description field contains an extended description of the event The Recommended Action field is only visible when logged into the GDM at the Tech level as it is primarily provided to aid trained ABB service agents resolve the fault Both the Description and Recommended Action fields are also presented in the Table 11 2 PCS100 UPS ...

Page 60: ...em Description Site Information Name of Company Site and Plant Entered during commissioning in Menu 200 Product Information Product Name and Model Power and Voltage rating SW version and Serial No Entered during production Date and Time Current Date and Time Entered in menu 000 Hour Meters Total hours running an total hours on powered up Network Settings Ethernet network parameters Entered in Menu...

Page 61: ...eft of the name The navigation panel shows the current position in the menu For a full listing and description of the parameters refer to Section 10 Navigation Panel Menu Page Figure 7 10 GDM Menu Page 7 1 7 Summary Page The Summary Page shows the running totals of power quality events in various voltage ranges The totals are cleared via parameter 052 Reset Power Quality The time the summary was l...

Page 62: ...rom the master controller to switch off This only occurs during a discharge LED 2 No SCR Fault The SCRs are firing correctly feedback from SCR firing PCB When there is an SCR firing fault this LED will switch off and event code 93 will be recorded in the event log When the SCRs are intentionally disabled by the master during a discharge the LED will switch off but no event will be recorded in the ...

Page 63: ... expected voltage across the SCR This condition also occurs when an FSB or external Bypass is closed or if load current is very low or zero Indication is meaningful when in online mode with 10 load current LED 3 Open FSB Command exists from the master to open the FSB This will occur when the PCS100 UPS I is Online and there are no faults LED 7 FSB Open The FSB is open feedback from the ACB aux con...

Page 64: ...e number FLASH 50 duty 1sec period The module is running and it has been configured as an inverter output This is displayed for about 2 minutes after configuration L1 is completed E0 and the module number FLASH 50 duty 1sec period A fault has occurred in the module See error message on GDM 1 to 32 Module number The module is running This is displayed after configuration L1 is completed E1 and the ...

Page 65: ...t powered ON No Fault and microprocessor functioning FLASH 50 duty 1sec period FAULT WARNING or module boot up stage Table 7 13 OK LED displays RUN LED Product Status or Description OFF Module stopped ON Module active FLASH Module boot up stage Table 7 14 RUN LED displays ...

Page 66: ...Control The Start I Stop O Reset button in the Navigation Control Panel allows GDM control of the PCS100 UPS I When the PCS100 UPS I is stopped Bypass a green Start I button will show and when running RUN a red Stop O button will show Pressing the Start I Stop O Reset button followed by YES in the following confirmation screen will cause that action to be taken Figure 8 1 GDM Status Page shows the...

Page 67: ...ress the Stop button and press Yes at the confirmation screen The PCS100 UPS I will transition to Static Bypass Off in approx 1sec On systems fitted with an FSB the closing of the FSB can be heard Note When the stop button is pressed the Utility Disconnect will remain closed Therefore the load will not be dropped however the UPS I will not back up the load in the event of a utility failure Stop Bu...

Page 68: ...t When the Start input closes terminals 12 13 the PCS100 UPS I will start Online in approx 1 sec Stop When the Stop Reset input opens terminals 14 16 the PCS100 UPS I will transition to stop Static bypass in approx 1sec The stop always has priority over the start Reset When the Stop Reset input transitions from open to close the PCS100 UPS I will reset a fault condition if the cause of the fault h...

Page 69: ... the utility supply voltage Online mode and on to the inverter system Discharge mode This must be done quickly to limit the exposure of the load to out of tolerance utility voltage but should not be so sensitive to normal utility supply disturbances such as switching transients background voltage harmonics or events caused by the load causing unnecessary transfers Excessive transfers to the invert...

Page 70: ...apart from their minor impact on the total RMS value The RMS detector is responsible for detecting the smaller sag surge overvoltage and undervoltage events but is insensitive to phase changes The thresholds for this detection are set by parameters 530 RMS Sag Threshold and 531 RMS Surge Threshold with the supply voltage set point parameter 121 Utility Voltage When the RMS detection is triggered t...

Page 71: ...S I set points The PCS100 UPS I is classified as VFD SX 211 for rated powers below 450 kVA and VFD SS 211 for rated powers above 450 kVA according to IEC 62040 3 According to this classification the PCS100 UPS I complies with Classification 2 211 performance for change of operating mode from utility supply mode to energy storage mode The transfer from utility supply mode to energy storage mode is ...

Page 72: ...ations CAN bus are able to be reset Examples of such faults are Event 55 Sin Filter Hot and other temperature faults current trips voltage trips power supply trips etc Faults that result in the module being disconnected from the VCAN bus network are not able to be reset and will require a Reboot using Parameter 051 System Reboot A module can only be reinstated to the VCAN bus network by rebooting ...

Page 73: ... for battery models because of the battery charging period after PCS100 UPS I discharging mode As fast charging of batteries through the PCS100 UPS I inverters can be up to 30 minutes The additional load on the supply transformer should be taken in consideration Typical recharging times are shown in Table 9 1 Energy Storage System Type Note Voltage range Recharge time Ultracapacitor 0 8 PF 20 char...

Page 74: ...in the voltage and or frequency disturbance on the generator terminals exceeding the transfer threshold The result would be a transfer back to the stored mode The Generator Walk in function of the PCS100 UPS I supports controlled transfer of the load to stand by generators The transfer to the generator will be made when the generator voltage has been stable and within the acceptable bounds as defi...

Page 75: ... The temperature is sensed in the control electronics area of the PSC100 Inverter modules and temperature greater than a threshold value will trigger the PCS100 Inverter fan to run for 6 minutes on then 14 minutes off by default The fan off time is required to ensure that the sensor is measuring the module temperature not the ambient temperature Furthermore the ratio between the fan on time and fa...

Page 76: ...ot exceed 5 of the UPS I rated current Neutral current may be caused by load imbalance or utility voltage imbalance The PCS100 UPS I will generate Event Code 12 when the neutral current exceeds 5 of the rated current The Coupling Transformer circuit breaker will trip if the neutral current exceeds 10 of the rated current ...

Page 77: ...essing on any menu folder in the navigation panel or menu page will navigate to that position in the menu and update the navigation panel to show the new position Parameters that are read only are shown in grey Parameters that are adjustable are shown in blue Pressing on an adjustable parameter will present the edit menu screen For numeric values this will show a keypad and for non numeric values ...

Page 78: ...e Operator menu is accessible Operator Access is displayed in the right side of the navigation panel Operator password is 159 10 1 2 2 Tech menu Parameters in the Tech menu are suitable for qualified technicians It is made accessible by entering Tech password to parameter 011 Password When the Tech menu is accessible Tech Access is displayed in the right side of the navigation panel When neither m...

Page 79: ... Zone 500 UPS Settings 520 Max Autonomy Period 534 Transient Value 87 521 Walk in Time 535 Transient Threshold 530 RMS Sag Threshold 536 Transient Filter 531 RMS Surge Threshold 540 Auto Start 533 Frequency Limit 541 Start Command 600 Tests 611 Test Fan 622 Discharge Min DC 90 612 Discharge UD Open 625 Force FSB Closed 620 Discharge UD Closed 630 Generate Event 621 Discharge Level 700 Charger Sett...

Page 80: ...erator menu Parameter 041 Date and Time Function To enter the date and time Format YYYY MM DD HH MM SS Access Operator Parameter 051 System Reboot Function Restarts all functions within two minutes Access Tech Range True False Setting Up Select True to reboot the PCS100 UPS I The parameter will automatically set back to False once the PCS100 UPS I has rebooted Event 209 will be displayed in the ev...

Page 81: ...splayed If an incorrect code is entered the message Sorry value entered is not correct is displayed This parameter can also be accessed via the Remote Web Pages see section 12 2 Note The code must be entered exactly Take care when emailing such codes Different characters look the same in some fonts E g the lower case letter L looks the same as the numeral one in Times New Roman Font The Arial Font...

Page 82: ...PCS100 UPS I Setting up Set to the supply voltage Note This setting also adjusts the output voltage when the PCS100 UPS I is operating from the backup energy storage Parameter 122 Utility Frequency Function Set to frequency of Supply Access Tech Range 40 Hz to 60 Hz Units Hz Factory Setting Nameplate frequency rating of PCS100 UPS I Setting up Set to the supply frequency Parameter 131 Sag Recordin...

Page 83: ...ge and give an erroneous reading Parameter 141 V Droop Comp R Function Compensation for voltage drop across the coupling transformer resistance Access Tech Range 0 0 to 10 0 Units base 121 Utility Voltage Factory Setting 7 Note At full load the PCS100 UPS I inverter output voltage will be increased by this amount to compensate for the voltage drop across the coupling transformer resistance The com...

Page 84: ... Reference source not found and the downloaded event log Access Operator Setting up Enter the company name Parameter 212 Plant Function Plant name entry which is displayed on the Product Page see section Error Reference source not found and the downloaded event log Access Operator Parameter 213 Site Function Site name entry which is displayed on the Product Page see section Error Reference source ...

Page 85: ...e boot software name Range The PCS100 UPS I SCM Boot SW is 7605 010 Parameter 311 SCM Boot Revision Function Displays the SCM System Configuration Module boot software revision Parameter 332 SCM Product Function Displays the SCM System Configuration Module software number Range For PCS100 UPS I SCM this is 7600 010 Parameter 333 SCM Revision Function Displays the SCM System Configuration Module so...

Page 86: ...itialize the Modbus Parameter 441 NTP Status Function Displays the status of the NTP Network Time Protocol client service Range Running clock updated if the NTP server connection is successful Invalid Server Name if no NTP server IP address has been set Server connection failed if no response from the NTP server was received Note Wait at least 30 seconds after setting the NTP server IP address Par...

Page 87: ...to an appropriate time to allow the generator to take up the load For applications with no generator set to 0 Note Required for integrating with auxiliary generators Parameter 530 RMS Sag Threshold Function Low RMS voltage deviation threshold below which the PCS100 UPS I will transfer the load to the backup energy storage Access Operator Range 0 to 200 Units base Parameter 121 Utility Voltage Fact...

Page 88: ...e detection will not be triggered when connected to a grid Parameter 534 Transient Value Function Displays the present level of instantaneous voltage Access Tech Read only Range 100 Units base Parameter 121 Utility Voltage instantaneous Note Updates when entering the menu Parameter 535 Transient Threshold Function Sets the maximum instantaneous voltage error threshold beyond which the PCS100 UPS I...

Page 89: ...ter module work together A stop command will always have priority Access Tech Range Name Description Local has Priority Local control refers to the GDM A GDM operator can override an active Remote start signal by pressing the GDM stop button This causes the PCS100 UPS I to trip fault code 106 The GDM reset button will cause the system to start if a Remote start signal is still present Remote has P...

Page 90: ...rgy storage with the utility disconnect closed for the set time period Range 0 to 327 680 Units ms Factory Setting 0 Access Tech Note The purpose of this test is to test the ultracapacitors or batteries at a current level not determined by the load The current during this test is set by 621 Discharge UD closed The discharge will end if the utility voltage thresholds are exceeded Below about 610 VD...

Page 91: ...to 32767 Factory Setting 0 Access Tech Note This should only be used as a part of the commissioning process The PCS100 UPS I should be offline and in bypass Generating a fault event will cause the PCS100 UPS I to go offline The status bar will display the triggered event the event log will log the event event type Force and the status will be available via MODBUS Warnings will be active for 10 sec...

Page 92: ...for battery systems 20 for Ultracapacitors Access Factory Note Because charging feeds power into the energy storage Ultracapacitors or batteries which have low impedance the inverters are current controlled and the accuracy of the current may be reduced Parameter 715 Force Float Charger On Function Forces the Float Charger on Range 0 to 60 Units Minutes Factory Setting 0 Access Tech Note This shou...

Page 93: ...former L1 Function Displays the coupling transformer RMS current in Line 1 Units Amperes Note Current detected by CTs fitted in the coupling transformer primary delta winding Parameter 814 Coupling Transformer L2 Function Displays the coupling transformer RMS current in Line 2 Units Amperes Note Current detected by CTs fitted in the coupling transformer primary delta winding Parameter 815 Coupling...

Page 94: ... Range True False Factory Setting False Access Tech Note Used for calibration of voltage sensors Parameter 919 Disconnect Function Selects any of the various test modes for the Utility Disconnect Range Normal SCR Conducting SCR Open MAY DROP LOAD Factory Setting Normal Access Tech CAUTION The load may be dropped if this parameter is set incorrectly Parameter 920 CESE Function Selects the CESE vers...

Page 95: ...en disabled false the Start I Stop 0 and Reset button will not be displayed in the GDM Parameter A62 Screen Saver Time Function Sets the time for the screen saver to activate Range 0 min to 999 min Factory Setting 15 min Access Operator Name A63 SSH Port Enable Function Enables SSH access Range True False Factory Setting True Access Operator Name A64 Firmware Upload Enable Function Enables firmwar...

Page 96: ...pply Settings must be set to TRUE to save this setting Parameter B12 Static IP address Function Configures the GDM Static IP address Range where 1 to 255 Access Operator Setting Up Parameter B15 Apply Settings must be set to TRUE to save this setting See section 12 2 for further setting up instructions Parameter B13 Static IP mask Function Configures the Static IP mask Range where 1 to 255 Access ...

Page 97: ...ad only Function Useful for debugging network connection problems Table 10 14 Menu GDM C00 Network Status 10 3 14 Menu GDM D00 Product Revision Menu GDM D00 Product Revision This menu displays the various software revisions for the GDM Parameter GDM D300 Product Revision Function Product revision information about the GDM Range D11 GDMIB Boot Product D12 GDMIB Boot Revision D13 GDMIB Product D14 G...

Page 98: ...quired NOTICE Trained Operators All operations on the PCS100 UPS I must only be carried out by a trained Operator familiar with the contents of this manual Hazardous conditions could arise from incorrect adjustment Abbreviation Description F Fault A fault has occurred and the PCS100 UPS I is in Bypass The PCS100 UPS I cannot be started until the fault is removed W Warning The PCS100 UPS I is funct...

Page 99: ... 2 Check fuse F1 on the Auxiliary Master Module 3 Check for approximately 200 VAC on P76 4 Replace the relevant Auxiliary Master Module 5 I F Interlock Error The software has detected an error in IGBT gate triggers Two of the IGBTs Insulated Gate Bipolar Transistor from the same bridge are turned on at one time Only one should ever be turned on at any one time Replace the faulty Inverter module 6 ...

Page 100: ... need to be replaced 13 I F Zero Seq Abs Current High The PCS100 Module s absolute zero sequence currents are too high Check for earth faults on the Inverter side of the Coupling Transformer A faulty Inverter module may need to be replaced 14 I F Sync Lost Failure The Inverter lost synchronization with Auxiliary Master Module 1 Check all communication cables 2 Replace faulty module 15 I F Sync Loc...

Page 101: ... fuses 31 S I F FPGA Reset The FPGA has been reset by an unidentified source Press Reset If the fault is not resolved power down and restart PCS100 UPS I 35 S F SCR Not Off Timeout The SCR short circuit detection hardware in the Utility Disconnect detected that an SCR did not open 1 Check the SCRs have no short circuit 2 Ensure that the PCS100 UPS I is not mechanically bypassed 3 Check connections...

Page 102: ... the factory for assessment Ensure all communication cables are connected and not damaged If there is no damage power down and restart PCS100 UPS I 46 S W Inverter Unbalanced There is a variation in current level between Inverter modules above threshold Check all Inverters are operating powered up and displaying the module address on the digital display Check for loose AC connections 49 I W HW Cur...

Page 103: ...emperature is too hot over the limit Note The temperature is monitored by a temperature sensor in enclosure Ensure all module fans are operating Ensure the ambient temperature is not too high 62 I W Transistor Junction Hot The IGBT junction is hot near limit Note The temperature is calculated using a thermal model Ensure all module fans are operating Ensure the ambient temperature is not too high ...

Page 104: ...Frames have been lost from the Streaming Data Interface from the Auxiliary Master Module Ensure all communication ribbon cables are connected and not damaged 73 I F Module Comms Fault Streaming Data Interface frame loss exceeds the threshold This is the Inverter reporting it is not receiving the messages from the Auxiliary Master Module Ensure all communication ribbon cables are connected and not ...

Page 105: ...eck ambient temperature 2 Replace the module 93 S F SCR Stack Failure The SCR Silicon Controlled Rectifier firing board has detected an absence of SCR trigger current Note This fault does not reset itself Note When this fault occurs LED 2 on the Utility Disconnect interface board and LED 12 on the SCR firing board extinguishes Check the LEDs on the SCR firing board to narrow down the source of the...

Page 106: ... the problem see the Service guide document number 2UCD120000E409 3 Check and manually reset the hardware severe over temperature sensor 120 C located on the top SCR heatsink 4 Check SCR gate wiring Check SCRs Replace SCR firing board 125 S Info System Stop This message indicates a state change to Bypass but it does not indicate what caused the state change Events 210 to 212 indicate the source of...

Page 107: ...he PCS100 UPS I rating Reduce the load current to maintain full protection 139 S W Special Disconnect Mode A test mode was selected for testing the Utility Disconnect and has not been deselected Note 919 Disconnect Mode NOTICE Test Mode Do not leave the PCS100 UPS I in test mode Leaving the PCS100 UPS I in test mode after testing is competed can damage the PCS100 UPS I Ensure all test modes are de...

Page 108: ... primary 1 Check the load current imbalance 2 Check the source voltage imbalance 3 Check the current measurements are accurate 150 S F Tx Zero Seq I Too High There are large zero sequence currents through the Coupling Transformer which could cause overheating of the transformer This fault will trip the Coupling Transformer s circuit breaker The zero sequence current is measured by summing the 3 ph...

Page 109: ...ot A reboot has been requested which effectively power cycles the Auxiliary Master Module If the user did not select reboot obtain the Service Log and send to the factory for assessment 210 S Start Stop Reset Remote A start or stop or reset command has been received by the terminals on the front of the Auxiliary Master Module The Inhibit Switch inside the master inverter enclosure door will also i...

Page 110: ...charged 2 View the FSB Interface PCB LED3 ULVO If it is off the PCB has detected a low DC voltage supply and has commanded the ACB to close Check the LVDC power supply to the FSB interface board is above the threshold 23Vdc 3 View the Fault LED on the SOR test unit 222 S Info Discharge transient The utility s transient voltage threshold has been breached and the PCS100 UPS I has 1 begun supplying ...

Page 111: ...ntact circuit 5 Check if the FSB Interface Board has autonomously closed the FSB See event 221 for more information For a 900 A FSB Replace the Utility Disconnect module 326 S F FSB Off Timeout The Fail Safe Bypass FSB has not closed within the required time out period or the FSB is open when it should be closed Note This is detected by the auxiliary contacts on the FSB The 2200 A and 4200 A FSBs ...

Page 112: ... it has received a reset If this event is preceded by a user initiated system reboot then it can be ignored Otherwise send the Service Log to the factory for assessment 333 S W Float Charger Fault The Float Charger has a fault While not preventing the PCS100 UPS I from operating once running it will likely prevent it from restarting after a deep discharge and or power cycle To identify the source ...

Page 113: ...cted without the IGBT being switched Desaturation is a failsafe fault so this indicates a fault in the IGBT driving components Power down and restart If the fault is not resolved contact your ABB Service Agent to have relevant module replaced Table 11 2 PCS100 UPS I Event Descriptions ...

Page 114: ...SH 22 Standard RJ45 Monitoring system Modbus TCP 502 Standard RJ45 Remote notifications E mail Standard RJ45 Remote Web Pages Remote Web Pages are a set of web pages that are similar in format to the standard GDM and accessed through the integrated web server via the GDM Ethernet connection Through this interface the users can remotely access the status and operating parameters Viewing and downloa...

Page 115: ...breaches any unauthorized access interference intrusion leakage and or theft of data or information 12 1 2 List of User System accounts in ABB delivery Linux root account is only available as a service account used with SSH SSH port is disabled by default however it can be enabled through parameter settings 12 2 Remote Web Pages The Graphical Display Module contains a set of web pages that are sim...

Page 116: ... on the bottom of the GDM using an Ethernet cable Figure 12 3 GDM Ethernet connector Connecting a GDM directly to a computer using an Ethernet cable Figure 12 4 GDM Ethernet connection You can connect one or more PCS100 UPS I GDMs to a network using a Ethernet switch or hub and ethernet cables Figure 12 5 Multiple GDM connections ...

Page 117: ...the IP address of the GDM 12 2 4 Viewing and Downloading Event Log Viewing and downloading of the event log is done by the Event Log Page Figure 12 5 shows a typical remote web pages event log The number of lines per page and the range of events being view can be selected Additionally the user is able to download the event log to PC The last 100 1000 5000 or All events can be downloaded To downloa...

Page 118: ...to download b When prompted by your browser save the file to the relevant location on your device 12 2 5 2 Update the Product Firmware Click Firmware Upload then click Browse and select the software file provided by the ABB factory The name of the software file typically starts with a 4 digit number beginning with 7 Once the file has down loaded the system must be rebooted via parameter 051 System...

Page 119: ... The following Modbus functions are supported Function 3 Read multiple registers Function 4 Read input registers Function 8 Diagnostic request The Modbus server has the following characteristics Maximum registers per request 16 Maximum TCP connections 5 Modbus server port 502 Refer to section 10 for network configuration details There are no additional Modbus TCP specific user parameters 12 3 3 Pe...

Page 120: ...ead Only 16 bit Signed Voltage line to line RMS Volts Raw value x Sys base voltage 8192 e g Raw value 7782 Sys base voltage 480V parameter 121 Voltage line to line RMS 456 V Voltage of rated voltage Raw value x 100 8192 e g Raw value 8192 Voltage 100 8 Input Voltage V2 V3 Read Only 16 bit Signed 9 Input Voltage V3 V1 Read Only 16 bit Signed 10 Output Voltage V1 V2 Read Only 16 bit Signed 11 Output...

Page 121: ...ss state shown in the Figure 7 6 state flow diagram 21 Discharging 22 Discharging Wait for stable mains 23 Discharging Synchronizing 24 Online 25 Mains Lost while returning to mains 26 Discharge T O 27 Storage Empty 28 Inverter Off problem with inverter FSB closed 29 Discharge Overload 30 Test_Mode UD Open test menu 612 refer to Figure 7 6 31 Walking in 28 Transfer Back refer to Figure 7 6 23 Read...

Page 122: ...e Not all registers of a single parameter accessed Register length mismatch 3 Illegal Data Value The value received in the query is not an allowable value for this register or the implied length is invalid Value out of range for parameter Number of registers requested exceeds max 4 Slave Device Failure An unrecoverable error occurred while server attempted to perform requested action Read Write ac...

Page 123: ... and output connections on the left side Input Terminals Output Terminals Neutral Terminal 13 1 2 2200 A and 4200 A Utility Disconnect The PCS100 UPS I systems with a 2200 A and 4200 A Utility Disconnect have the main input and output terminals on right side of the Utility Disconnect Enclosure Note For the PCS100 UPS I systems with included FSx Fail Safe Bypass option connection terminals are loca...

Page 124: ...t switch Located inside inverter cabinet door fitted at factory PCS100 UPS I 200º C Customer Monitoring and Alarm Systems Remote Control Figure 13 1 Remote Control and Monitoring Terminals Terminal Number Description Name 1 Relay output 250 Vac 30 Vdc 1 A NC RUN 2 Relay output 250 Vac 30 Vdc 1 A C RUN 3 Relay output 250 Vac 30 Vdc 1 A NO RUN 4 Relay output 250 Vac 30 Vdc 1 A NC WARNING 5 Relay out...

Page 125: ...rom supplying the load from energy storage 12 13 14 15 16 EPO Supply Circuit Breaker Shunt Trip Circuit 13 2 3 Relay Outputs The product status is indicated by the relay outputs mounted on the front of the Auxiliary Master Module and may be used for external customer monitoring Relay Product status or description RUN Active if ONLINE DISCHARGING DISCHARGE OVERLOAD DISCHARGE T O or STORAGE EMPTY No...

Page 126: ...e detailed maintenance information can be found in the product manuals and detailed maintenance instructions The design lifetime of the PCS100 UPS I product excluding energy storage is 15 years with operation in specified operational and environmental conditions and maintenance performed according to the recommended schedule For more information consult ABB Service NZ powerconditioningservice abb ...

Page 127: ...oat Charger Fans R R R Aging CANbus cable replacement R R AC filter capacitors R R Auxiliary module power supply R R R SCM board SCM rev F and earlier systems built before 18 6 2015 R R SCM board battery SCM rev G and later systems built after 18 6 2015 R R PCS100 module display board R R Schedule of component replacement for product operation in environmental conditions up to 30 C Years from star...

Page 128: ...mmendations at NZ powerconditioningservice abb com To perform a balance check on the batteries refer to ABB document 2UCD120000E416 To perform a balance check on the Ultracapacitor modules refer to ABB document 2UCD120000E415 14 2 Repairs All repairs must be performed by ABB Service or an authorized service agent When contacting ABB Service please provide the serial number of the PCS100 UPS I and ...

Page 129: ...450 kVA 685 600 kVA 770 750 kVA 850 Dedicated Enclosures A 2154 x 809 x 804 Inverter Enclosure Master 690 Slave 633 Ultracapacitor Energy Storage One string 450 Two strings 690 Battery Energy Storage One string 2043 Empty 639 C 2154 x 1209 x 804 Utility Disconnect 2200 A 900 4200 A 980 Fail Safe Bypass 2200 A 700 4200 A 790 Coupling Transformer Typically 2 kg kVA Contact ABB for actual weights D 2...

Page 130: ...arances of the enclosures 804 809 1209 A 1209 1209 C F B 1204 1500 mm min Clearance Recommended 200 mm min Clearance Recommended 809 D 15 3 Individual Enclosures Elevations The following front elevations show the height of the enclosures and clearance required above each enclosure 2154 200 mm min Clearance Recommended A C F B D ...

Page 131: ...ide by side and 400 mm if placed back to back Exception The Coupling Transformer and Utility Disconnect can be placed back to back without any clearance No side clearance required Side clearance to the wall at the side where the cabinet outmost hinges of minimum 400 mm is recommended to allow the doors to open sufficiently The doors must open 120 to allow normal cabinet to access the PCS100 UPS I ...

Page 132: ...rrences and are often triggered by a service person with consequently high risk of harm from the arc Arcs can cause lethal injury from burns pressure and flying debris Generally the risk is in proportion to the energy of the fault current and time of exposure Safety issues in respect or arc faults are considered in the USA National Fire Protection Association NFPA 70E Standard for Electrical Safet...

Page 133: ...e minimum arc current is in their current limiting range e g 20 times or more Fuses are not useful at reducing arc energy when the arc current is a low multiple of their rating e g 10 times or less When choosing fuses it is important to check that the melt time of the fuse is suitably short e g 10ms under minimum arc current conditions Note that particularly in high current applications fuse melt ...

Page 134: ... PCS100 UPS I is designed for commercial and industrial applications It is not suitable for connection to a low voltage utility that is supplying residences unless additional measures are taken as per IEC 62040 2 17 4 Location The PCS100 UPS I is designed for location in a restricted access location only The PCS100 UPS I is designed for connection by fixed wiring The PCS100 UPS I system location s...

Page 135: ...should be taken for PCS100 UPS I system supply transformer capacity especially for battery models because of battery charging period after PCS100 UPS I discharging mode As fast charging of batteries through PCS100 UPS I Inverters can be up to 30 minutes additional load on supply transformer should be taken in consideration Note Current level during fast charging period can be set between 0 and 40 ...

Page 136: ...y lower capital expenditures and extend ABB product lifetime 18 3 Life Cycle Management ABB s life cycle management model maximizes the value of the equipment and maintenance investment by maintaining high availability eliminating unplanned repair costs and extending the lifetime of the drive Life cycle management includes Spare parts and expertise throughout the life cycle Efficient product suppo...

Page 137: ... and technical support is available by phone email or on site visits or as agreed in an ABB services contract Redundant inverter design increase reliability and availability and is part of a proven family of global ABB products Scalable building block design ...

Page 138: ... Waste Electrical and Electronic Equipment Information WEEE The crossed out wheeled bin symbol on the product s and or accompanying documents means that used electrical and electronic equipment WEEE should not be mixed with general household waste If you wish to discard electrical and electronic equipment EEE please contact your dealer or supplier for further information Disposing of this product ...

Page 139: ... products to communicate to each other These modules are the Master Module Inverter Module Rectifier Module SCM and GDM Vcanserver The name of the driver software for the Vcan bus VSIB Slave Stack Interface Board located in a inverter or rectifier module VT Voltage Transformer or potential transformers PT for metering and protection in high medium voltage circuits Table 19 1 Glossary 19 5 Open Sou...

Page 140: ...140 PCS100 UPS I User Manual 19 6 Detailed Single Line Diagram Figure 19 1 PCS100 UPS I Single line diagram ...

Page 141: ...uts Diameter mm Pitch mm Torque Nm lb ft Use only high tensile bolts M5 0 8 4 5 3 6 M6 battery terminals 1 0 4 0 3 2 M6 1 0 7 2 5 3 M8 1 0 16 11 8 M10 1 25 28 20 7 M12 1 25 45 33 2 Table 19 2 Tightening torques Stainless steel screws in to copper battery terminal Must use insulated tool to avoid dangerous accidental flashover Schnorr Bolt Flat Washer Flat Washer Nut Figure 19 2 Bolt order ...

Page 142: ...rmation 2UCD120000E406 PCS100 UPS I Spares List PCS100 UPS I 2200 A 4200 A UD 2UCD120000E407 PCS100 UPS I Spares List Battery Energy Storage 2UCD120000E408 PCS100 UPS I Spares List Ultra Capacitor Energy Storage 2UCD120000E409 PCS100 UPS I Service Guide Large Models 2UCD200000E410 PCS100 Maintenance Schedule 2UCD120000E411 PCS100 UPS I Service Guide 900 A 2UCD120000E413 PCS100 UPS I Commissioning ...

Page 143: ...PCS100 UPS I User Manual 143 ...

Page 144: ...https library abb com ABB Ltd 111 Main North Road 4110 Napier New Zealnd abb com ups Copyright 2020 ABB All rights reserved Specifications subject to change without notice 2UCD120000E001_I ...

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