1
Contents
General storage precautions
...........................................
5
Storage
...........................................................................................................................
5
Rust protection of the rotor shaft
....................................................................
6
Units of measure
......................................................................................................
6
Installation and erection
..........................................................
7
Foundations - General
..........................................................................................
7
Lifting of machine
.....................................................................................................
8
Mounting of coupling
..............................................................................................
8
Erection on the foundation
.................................................
9
Inspection
......................................................................................................................
9
Grouting
.........................................................................................................................
9
Work after grouting
..................................................................................................
9
Tightening torque of foundation bolts
.......................................................
10
Alignment
...................................................................................................................
10
Alignment
........................................................................................................
11
Measurement of parallel deviation
..............................................................
11
Alignment with V-belt drive
..............................................................................
12
Bearing loads with V-belt drive
.....................................................................
13
Permissible bearing load
..................................................................................
14
Commissioning
....................................................................................
18
Checks before commissioning
......................................................................
18
Checks during commissioning
......................................................................
19
Inspection and maintenance
.........................................
20
Inspection after 100 operating hours
........................................................
20
Maintenance
.............................................................................................................
21
Measuring of insulation resistance
.............................................................
22
Example
......................................................................................................................
23
Drying of windings
................................................................................................
23
Brushes and commutation
...............................................
24
General
........................................................................................................................
24
Sparking
......................................................................................................................
24
Brush holders
..........................................................................................................
25
Poor brush contact
...............................................................................................
25
Stuck brushes
..........................................................................................................
25
Stuck pressure fingers
.......................................................................................
25
Worn brushes
..........................................................................................................
26
Oil on contact surfaces
......................................................................................
26
Scratched contact surface
...............................................................................
26
Protruding mica
......................................................................................................
26
Vibrations
...................................................................................................................
26
How the patina is formed
..................................................................................
27
Brush friction and brush wear
........................................................................
28
Long commutator life limit
................................................................................
28
Do not touch a good patina
.............................................................................
28
Treatment of commutator surface
...............................................................
29
Exchanging the worn brushes
.......................................................................
29
Embedding of brushes
.......................................................................................
30
Adjustment of brush gear to neutral position
.......................................
30
Turning of commutator
.......................................................................................
32
Earthing brush
.........................................................................................................
33
Vibration level
..........................................................................................................
34
Bearings (bearing inspection)
........................................................................
34
Lubrication
...................................................................................................
35
Lubrication
.................................................................................................................
35
Lubrication during commissioning
..............................................................
36
Lubrication during operation
...........................................................................
36
Cleaning
............................................................................................................
37
General
........................................................................................................................
37
Cleaning of windings
...........................................................................................
37
Cleaning of air/air cooler (IC 6 66)
.............................................................
38
Cleaning of air/water cooler (IC 86 W)
.....................................................
38
Internal machine inspection during operation
......................................
39
Filter change
............................................................................................................
39
Connection of cables
.................................................................
40
Terminal diagram
...................................................................................................
40
Dismantling and reassembling
..................................
42
Dismantling
...............................................................................................................
42
Reassembling
..........................................................................................................
43
Spare parts
..................................................................................................
44
Recommended spare parts
............................................................................
44
Nomenclature DMP
.............................................................................................
44
Inhaltsverzeichnis
Allgemeine Maßnahmen zur Lagerung
...........
5
Lagerung
.......................................................................................................................
5
Rostschutz des Wellenendes
...........................................................................
6
Maßeinheiten
..............................................................................................................
6
Montage und Aufstellung
.......................................................
7
Fundament - allgemeines
...................................................................................
7
Heben der Maschine
..............................................................................................
8
Kupplungsmontage
.................................................................................................
8
Aufstellung auf dem Fundament
...............................
9
Kontrolle
.........................................................................................................................
9
Betonieren
....................................................................................................................
9
Arbeiten nach dem Betonieren
........................................................................
9
Anzugsmoment für Fußschrauben
.............................................................
10
Ausrichtung
...............................................................................................................
10
Ausrichtung
.................................................................................................
11
Messung von parallelen Abweichungen
..................................................
11
Ausrichtung für Keilriemenantrieb
...............................................................
12
Riemenantriebe
......................................................................................................
13
Zulässige Lagerlast
..............................................................................................
14
Inbetriebnahme
....................................................................................
18
Kontrollen vor der Inbetriebnahme
.............................................................
18
Kontrollen während der Inbetriebnahme
................................................
19
Überwachung und Unterhalt
..........................................
20
Inspektion nach 100 Betriebsstunden
......................................................
20
Wartung
.......................................................................................................................
21
Messung des Isolationswiderstandes
.......................................................
22
Beispiel
........................................................................................................................
23
Trocknen der Wicklungen
................................................................................
23
Bürsten und Kommutierung
..........................................
24
Allgemeines
..............................................................................................................
24
Funkenbildung
........................................................................................................
24
Bürstenhalter
............................................................................................................
25
Schlechter Bürstenkontakt
..............................................................................
25
Festsitzende Bürsten
..........................................................................................
25
Festsitzende Druckfinger
..................................................................................
25
Abgenützte Bürsten
.............................................................................................
26
Öl an der Kontaktfläche
.....................................................................................
26
Riffelige Kontaktoberfläche
.............................................................................
26
Vorstehender Glimmer
.......................................................................................
26
Vibrationen
................................................................................................................
26
Wie sich die Patina bildet
.................................................................................
27
Bürstenreibung und Abnutzung
....................................................................
28
Hohe Kommutatorstandzeit
............................................................................
28
Eine gute Patina soll man nicht verändern
............................................
28
Behandlung der Kommutatoroberfläche
.................................................
29
Austausch des ganzen Bürstensatzes
.....................................................
29
Einschleifen von Bürsten
..................................................................................
30
Einstellung der Bürstenlage in die Nullstellung
..................................
30
Überdrehen des Kommutators
......................................................................
32
Erdungsbürste
.........................................................................................................
33
Vibrationen
................................................................................................................
34
Lagerkontrolle
..........................................................................................................
34
Schmierung
................................................................................................
35
Schmierung
...............................................................................................................
35
Schmierung bei Inbetriebnahme
..................................................................
36
Nachschmieranweisungen
..............................................................................
36
Reinigung
.......................................................................................................
37
Allgemeines
..............................................................................................................
37
Reinigung von Wicklungen
..............................................................................
37
Reinigung von Luft-Luft-Kühlern (IC 6 66)
.............................................
38
Reinigung von Luft-Wasser-Kühlern (IC 86 W)
..................................
38
Interne Maschinenkontrolle während des Betriebes
.......................
39
Filterwechsel
............................................................................................................
39
Kabelanschluß
.......................................................................................
40
Klemmenanschlussplan
....................................................................................
40
Abbau und Montage
.....................................................................
42
Abbau
...........................................................................................................................
42
Montage
......................................................................................................................
43
Ersatzteile
......................................................................................................
44
Empfohlene Ersatzteile
.....................................................................................
44
Wortschatz
................................................................................................................
44
