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TROU BLES HO OTING

LED INDICATORS

4JNO0 0030 8 A

Troubleshooting

8.1

LED Indicators

Figure 33

shows the LEDs location on the front of the gateway itself. Unmarked LEDs are ex-

plicitly pointed in the figure.

Figure 33: AWIN GW120 LED locations

Table 14: Color code

LED name

Description

ST (multi color)

STATUS

Flashing (green)

- device initializing

Flashing (red)

- device rebooting or error recovery

ON (green)

- power/device active

MESH (green color)

DEVICE(S) CONNECTIVITY

- WirelessHART device(s) connected

OFF

- No WirelessHART devices found/connected

ERR (red)

ERROR

OFF

- no errors

- internal error

RED

OFF

- not in use

PRI

OFF

- not in use

P1, P2 (green color)

1000Mbps LAN NETWORK (Top LED)

– 1000Mbps LAN connected

OFF

– 1000Mbps LAN not connected

10/100Mbps LAN

NETWORK (Bottom LED)

– 10/100Mbps LAN connected

OFF

– 10/100Mbps LAN not connected

Flashing (green)

- Transmission/Reception ongoing

S1, S2 (green color)

OFF

- not in use

Summary of Contents for AWIN GW120

Page 1: ... ENERGY INDUSTRIES ABB Wireless Industrial Network AWIN GW120 User Manual ...

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Page 3: ... ENERGY INDUSTRIES ABB Wireless Industrial Network AWIN GW120 User Manual ...

Page 4: ...eof must not be reproduced or copied without written permission from ABB and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose This product is designed to be connected to and to communicate information and data via a network interface It is the User s sole responsibility to provide and continuously ensure a secure connection between the product and th...

Page 5: ...Devices 14 2 8 WirelessHART Adapter 14 2 8 1 Connecting to a HART Device 14 2 9 WirelessHART Commands 15 2 9 1 Universal commands 15 2 9 2 Common practice commands 15 2 9 3 Wireless commands 15 2 9 4 Device specific commands 15 3 Basic Features of AWIN GW120 Gateway 16 3 1 Get Familiar with AWIN GW120 16 3 2 DHCP Server 17 3 3 Webserver 17 3 4 Operator Authentication for Webserver Access 17 3 5 Mo...

Page 6: ...Gateway 30 6 3 View Gateway Information 30 6 4 General AWIN GW120 Gateway Information 32 6 5 WirelessHART Profile Configuration 33 6 6 Configuration of WirelessHART Network 34 6 6 1 Security 36 6 6 2 Channel Blacklist 37 6 7 View Devices 37 6 7 1 Delete a Device 39 6 7 2 Edit Slave Device 40 6 7 3 Device Configuration 40 6 8 Instrument Table 40 6 9 Network Statistics 41 6 10 IP Configuration 42 6 ...

Page 7: ...ormal 60 9 11 How to Check that you have a Strong WirelessHART Mesh Network 60 9 12 What to do if you have Duplicate Tag Names 60 9 13 Reference Architecture AWIN GW120 Connectivity for Gateway Configuration 60 9 14 Reference Architecture AWIN GW120 Connectivity with Control System 61 9 15 Reference Architecture AWIN GW120 Connectivity with FIM Software 61 9 16 Reference Architecture AWIN GW120 Co...

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Page 9: ...1 Figure 18 IP Configuration screen 42 Figure 19 Protocol Configuration screen 43 Figure 20 Modbus Mapping screen 44 Figure 21 HART IP Configuration Screen 45 Figure 22 Configuration Username Password Modification screen 46 Figure 23 Configuration Store Retrieve Settings screen 47 Figure 24 Firmware Update screen 47 Figure 25 Maintenance Utilities screen 48 Figure 26 Maintenance Reboot Screen 49 F...

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Page 11: ...ssHART gateway profile settings 34 Table 10 WirelessHART Network Parameters 35 Table 11 Frequency of each channel of Network 37 Table 12 Color code 38 Table 13 Device Information 39 Table 14 Color code 53 Table 15 Troubleshooting procedures 54 Table 16 Exception codes 56 Table 17 WirelessHART devices data available for Modbus mapping 64 Table 18 WirelessHART gateway parameters available for Modbus...

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Page 13: ... GW120 refer to Release Note 4JNO000305 1 2 Document Conventions Microsoft Windows conventions are normally used for the standard presentation of material when entering text key sequences prompts messages menu items screen elements and so on 1 3 Terminology Table 1 lists terms used in this document and associated with the ABB Wireless Industrial Network The reader should be familiar with these ter...

Page 14: ...imon Data Manager XML Extensible Markup Language 1 4 Related Documentation Table 2 lists the documents relevant to AWIN GW120 WirelessHART Gateway Table 2 Related Documentation Document ID Title 4JNO000303 AWIN GW120 Product Datasheet 4JNO000305 AWIN GW120 Release Note 4JNO000306 Quick Start Guide 4JNO000307 Bulk Configuration Guide 4JNO000308 AWIN GW120 User Manual 3BNP103003D2 Quick Setup Guide ...

Page 15: ...rty Information icon alerts the reader to pertinent facts and conditions Tip icon indicates advice on for example how to design your project or how to use a certain function Although Warning hazards are related to personal injury and Caution hazards are associated with equipment or property damage it should be understood that operation of damaged equipment could under certain operational condition...

Page 16: ... entities as a WirelessHART gateway or simply a gateway Although the term gateway only refers to the protocol converting portion of the device the assumption is made that most gateways contain the network management and access point capabilities 2 4 WirelessHART Client The WirelessHART client provides a connection between the wireless network and the gate way Wireless devices connect to the gatewa...

Page 17: ...rk devices and providing communication paths through the mesh network The network manager is responsible for broadcasting the existence of the network to pro spective field devices and instructs devices already joined to the network to broadcast on its behalf Devices may discover the network via an advertisement from any other device already on the network This advertisement contains a network ID ...

Page 18: ...r conversion takes place in the transducer portion of the field device 2 6 3 Transceivers The WirelessHART field device transmits or hops HART messages wirelessly to other de vices or directly to the access point using an IEEE 802 15 4 compliant radio transceiver 2 7 HART Field Devices and Wired 4 20 mA Field Devices Traditional HART capable smart 4 20 mA devices are similar to WirelessHART field ...

Page 19: ...elessHART and wired 4 20 mA HART devices They are used to read the process variables and device status from the field devices 2 9 2 Common practice commands These commands are strongly recommended for implementation by gateways adapters and field devices as they provide additional functionality for communicating and configuring with field devices 2 9 3 Wireless commands These commands are divided ...

Page 20: ... 3 1 Get Familiar with AWIN GW120 The AWIN GW120 is a DIN rail mount wireless device with a protection rating of IP20 see Fig ure 1 The gateway has RJ45 connectors for connection of Ethernet devices The Wire lessHART antenna connector allows remote mounting of the antenna The gateway comes with built in LEDs see description in Table 4 Table 4 LEDs Information LEDs Information ST Shows power and de...

Page 21: ...or the AWIN GW120 gateway requires that you enter an ID and password The factory defaults are Access to configuration options For access to configuration options use the following log in Username admin Password admin Access to monitoring screens For access to monitoring screens only use the following log in Username monitor Password monitor The user must change password after first login or at lea...

Page 22: ...rks such as control and cli ent server network AWIN GW120 belongs to a field network only AWIN GW120 is not an interfacing device Typically it is located between level 0 process and level 1 basic control hierarchy of the automation pyramid It shall be installed behind switch es and firewall s from the higher levels 3 8 Hard Reset A hardware reset restores the default IP address of 172 16 16 10 sub...

Page 23: ...ertif icate can be found in the document ID 4JNO000323 available at abb com 3 9 2 IECEx Certificate Refer to the AWIN GW120 IECEx certificate for details 3 9 3 Ordinary Locations The gateway has been tested and approved for installation in safe areas by UL The ORDLOC compliance information is available in UL File E521295 Volume D14 available at ul com 3 9 4 Hazardous Locations The gateway has been...

Page 24: ...lation If this equipment does cause harmful interference to radio or television reception which can be de termined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures 1 Reorient or relocate the receiving antenna 2 Increase the separation between the equipment and receiver 3 Connect the equipment into an outlet on a ...

Page 25: ...k While terrain elevation and distance are the major factors in this process a path loss study also considers antenna gain coaxial cable loss transmitter power and receiver sensitivity to arrive at a final prediction Path loss studies are normally performed by a communications consultant wireless hardware vendor or system integrator who uses topographic maps or a software path analysis to eval uat...

Page 26: ...refore appropriate for use at master stations which must communicate with an array of remote stations scattered in various directions Omni anten nas should also be used where clients will be mobile At remote fixed stations a directional antenna such as a Yagi is typically used Directional antennas confine the transmission and reception of signals to a relatively narrow beam width allowing greater ...

Page 27: ...5 41 PFP 600 4 37 4 4 2 Antenna mounting considerations The antenna manufacturer s installation instructions must be strictly followed for proper op eration of a directional or omnidirectional antenna Using proper mounting hardware and bracket ensures a secure mounting arrangement with no pattern distortion or detuning of the antenna The following recommendations apply to all antenna installations...

Page 28: ...on shall be kept to within 200m 4 6 Maintaining System Performance Over time any communications system requires a degree of preventative maintenance to en sure peak operating efficiency Periodic checks of master and remote sites should be made to identify and correct potential problems before they become threats to system operation The following areas should be given special attention 4 6 1 Antenn...

Page 29: ...3D3 Specific Conditions Of Use The device must not be opened or modified Do not repair the device yourself replace it with an equivalent device Repairs may only be carried out by ABB The manufacturer is not liable for damage resulting from violation The IP20 degree of protection EN 60529 of the device is intended for a clean and dry en vironment Do not subject the device to any load that exceeds t...

Page 30: ...stalled from left to right on the mounting rail Install modules to mounting rail as described in the following steps 5 Attach the AWIN GW120 to the mounting rail by positioning the keyway at the top of the module onto the mounting rail see Figure 5 Then rotate the module inward until the DIN rail latch locks the module in place on the rail Next check that the module is fixed securely to the rail b...

Page 31: ...n Figure 6 Figure 6 Removing AWIN GW120 from the DIN rail 5 2 Making connections and powering up 5 2 1 Power connections Installation notes Installation operation and maintenance may be carried out only by qualified electricians Follow the specified installation instructions The applicable specifications and safety directives including the national safety directives as well as the general technica...

Page 32: ... power source to the transceiver The supply voltage can range from 10 8 to 30 VDC with a nominal voltage of either 12 VDC or 24 VDC is recommended The power supply must be able to supply 130 mA of current at 24 VDC Figure 7 provides wiring infor mation for the AWIN GW120 Figure 7 AWIN GW120 power connections 5 2 2 Ethernet connections Connect a CAT5 Ethernet cable between the port on the AWIN GW12...

Page 33: ...n Right click and select Properties from the context menu 3 Highlight Internet Protocol TCP IP and then click Properties button 4 Click Use the following IP address button and enter a desired IP address for the PC for example 172 16 16 16 in the IP address field IP address assigned to the PC must be different to that of the AWIN GW120 gateway 5 Enter 255 255 255 0 in the Subnet mask field and then...

Page 34: ...ocedure is complete and the AWIN GW120 is operational 2 Enter the following IP address into the Address field of the browser https 172 16 16 10 If a browser prompts security warning due to certificate then proceed 3 Provide the following details on the login screen and select Login Enter the default login credentials Username admin Password admin Figure 9 Login screen 6 3 View Gateway Information ...

Page 35: ...s the Name field Message A HART parameter field that can store a short message about the device or network Time Time of the device s internal clock Date Date of the device s internal clock Uptime Shows how long the device has been operating Status Shows the current operating condition of the gateway On the left side of the window are navigation links to access various information screens The scree...

Page 36: ...ral Configuration screen showing configuration data 6 4 General AWIN GW120 Gateway Information Click Device Information General in the left navigation column to view the current network configuration and device version of the AWIN GW120 Figure 12 General AWIN GW120 Information screen ...

Page 37: ... port LAN Default Gateway A node on the network that serves as an access point to a different network for the LAN port LAN MAC Address Media Access Control address MAC address is the ad dress for the network card WirelessHART AP MAC Address MAC address for the WirelessHART radio in the gateway Firmware Version Version of software loaded into the AWIN GW120 Hardware Version Shows version and revisi...

Page 38: ...profile has one eighth of the downstream capacity Us ing P2 can save all devices battery power but takes longer to build the network and greatly reduces downstream applica tion bandwidth Note This profile option is available in firmware version 1 5 1 Table 9 WirelessHART gateway profile settings WirelessHART Gateway Profile Frame Size for Up stream Traffic Frame Size for Down stream Traffic Frame ...

Page 39: ...at have this Common Join Key can join the network See Security section for details Require Access List Entry Allows access via an external join list in addition to a Join Key See Security section for details MAC Address Network card address for the corresponding WirelessHART device being configured Join Key A device that has this Join Key must also have the corre sponding MAC address to join the n...

Page 40: ...lows specific WirelessHART channels to be blocked from use in the channel hopping scheme Channels must be blocked in pairs so an odd number of channels is always available To provide blacklist channels Separate channel numbers with a comma and no spaces example 3 5 11 12 See section Channel Blacklist for details By selecting Submit All the parameters configured on this page are saved and downloade...

Page 41: ...gh the network may operate on as few as five channels it is recommended that the network run on as many channels as possible for more overall available bandwidth Note that the number of usable channels must be an odd number To blacklist a channel enter the frequency of the Channel Blacklist field The channel must be blacklisted in pairs Table 11 lists the frequency of each channel Table 11 Frequen...

Page 42: ...ted to the net work and has less than three neighbors Orange The HART device is connected to the WirelessHART adapter shown above it Red The device is no longer communicating with the WirelessHART network The Devices information page refreshes automatically For a better perfor mance disable webpage caching in the browser you are using For Internet Explorer 11 it can be done as follows 1 From the t...

Page 43: ...n communicate with Timestamp In hh mm format is the time when the data was most recently polled Latency Measure of time it takes to respond and update all the corresponding data fields measured in seconds Bandwidth In msec packet format is the available data rate to the corresponding device Joins The number of times a device connected to the gateway since bootup Command 3 period HART command 3 con...

Page 44: ... option to import new configuration Upload for connected devices in XML format Once the import file is uploaded the gateway downloads the new configura tion to the connected devices This option simplifies and automates devices configuration The details of the XML format are provided in Appendix ABB s AWIN WirelessHART Gateways Configurator 3BNP102928 can be used to import edit and export device co...

Page 45: ...RT network This page is designed to show the connection status and connectivity information of con nected devices along with information about the routing structure of the network This page shows the topology information in a table rather than on a map User can expand each de vice connectivity information to see its neighbors The page also shows the summary of key performance indicators Figure 17 ...

Page 46: ...ed If manual option is selected then the connected device must be set to the same speed Ethernet IP Configuration selects the method your network uses to obtain IP addresses If using static IP addresses enter the IP address assigned to the gateway Each device on the network must have a different IP address If a DHCP server is on the network and will assign IP addresses to the AWIN GW120 click Use ...

Page 47: ...on followed by Submit button For details on the Modbus file structure refer to the section Modbus Im port File Structure In the Modbus TCP Port field enter the Ethernet port number The default is 502 Click Submit to save changes The device must be rebooted for the changes to take effect User can also export the Modbus map as is currently configured in the gateway using the Ex port Mappings button ...

Page 48: ...MODBUS MAP CONFIGURATION 44 4JNO000308 A 6 12 Modbus Map Click Configuration MODBUS MODBUS Mapping in the left navigation column to show the current Modbus map Figure 20 Modbus Mapping screen ...

Page 49: ... used for HART IP communications Each port can be enabled and disabled using the provided checkbox Custom port 3 TCP and port 4 UDP are assigned to 5094 it is the default HART IP port Custom port 1 TCP and port 2 UDP are assigned to 20004 it is used by WDM soft ware To confirm the change click Submit button HART IP does not natively guarantee secure communication Any node able to communicate with ...

Page 50: ...et IP address you can use hard reset option Upload Configuration to device it can upload the configuration to the gateway from a previously saved file User must Choose the Config file add Passphrase and click Send Configuration to Device Send Configuration to File it can export gateway s existing configuration to a PC s hard drive A Passphrase is required Export As Built Configuration it can expor...

Page 51: ...nance Firmware update in the left navigation column to view the current ver sion of firmware and install a new version see Figure 24 Figure 24 Firmware Update screen To install a new version of firmware download the firmware to a local drive on the connected computer Enter the file path in the field or click Choose file button to locate the file Click ...

Page 52: ...functional The Utilities screen also includes an Auto Logout Timer field If no activity occurs from the user within the selected time the web manager will logout Click the desired radio button and then click Submit button The factory default setting is Disable The Utilities screen also includes a Reform WirelessHART Network option The user can re form the WirelessHART network established by the ga...

Page 53: ...gs Click Monitoring Reports System Log in the left navigation column to access the system log screen This screen allows viewing of the System Log Figure 27 Home screen with monitoring report options in the left navigation column The system log may be requested to assist personnel during device troubleshooting This page may take a few seconds to load or alternatively click the update button ...

Page 54: ...e monitor Password monitor If the username or password was changed then insert those credentials on login screen 7 1 View Gateway Status After login the home page shows the following basic information about the AWIN GW120 gateway It also shows a traffic light with current gateway status Red light means system error Orange light means configuration download or settings implementation in progress Gr...

Page 55: ...page It shows devices data and connectivity information Pages are refreshed automatically Figure 29 Monitor user Field Devices screen 7 3 View WirelessHART Network Topology After login select Network Information page It shows devices topology information in a ta ble format Figure 30 Monitor user Network Information screen ...

Page 56: ...ogs records of all system interactions Alarms and warnings records of only major events It includes device dropout rejoin network manager reset and battery warning Figure 31 Monitor user Logs screen 7 5 System Information After login select System from the top drop down menu It shows firmware information Figure 32 Monitor user System Information screen ...

Page 57: ... red device rebooting or error recovery ON green power device active MESH green color DEVICE S CONNECTIVITY ON WirelessHART device s connected OFF No WirelessHART devices found connected ERR red ERROR OFF no errors ON internal error RED OFF not in use PRI OFF not in use P1 P2 green color 1000Mbps LAN NETWORK Top LED ON 1000Mbps LAN connected OFF 1000Mbps LAN not connected 10 100Mbps LAN NETWORK Bo...

Page 58: ...ve Advertising is on By default Active Advertising is ON for 60 minutes This feature can be re activated for adding new devices to the network more quickly 2 Verify that the field devices are powered up and also verify the correct Network ID and Join Key are programmed into the devices Make sure to use the proper decimal and hexadecimal representations of the Net work ID and Join Key as they can v...

Page 59: ...all devices burst 3 mes sages simultaneously at 1sec update period I O Schedule Upload Failed When downloading the devices configuration to a gateway where some devices are offline will result in this error This error is followed with a sum mary of device s which failed For all other devices configuration upload is successful Try to bring the offline device online and import again Low battery life...

Page 60: ... Codes The following exception codes are supported Table 16 Exception codes Exception code Meaning 0x01 ILLEGAL_FUNCTION No request bytes present 0x02 ILLEGAL_DATA_ADDRESS Starting address does not exist in mapping 0x03 ILLEGAL_DATA_VALUE Starting register valid but length of requests spans at least one un mapped register WirelessHART device is disconnected in simplified in mapping 0x06 SLAVE DEVI...

Page 61: ...follow these steps 1 Log onto the gateway as admin 2 Browse to Store and Retrieve page 3 Under Upload Configuration to device add the passphrase and click Choose File Follow the instructions on the screen Select the previously saved Configuration file Note The Passphrase is the same which was used to generate the Configuration file 4 Browse to Modbus Configuration page 5 Select Manual mode 6 Click...

Page 62: ...ong Tag can be changed at any time via the IO Schedule 9 4 How to Change Device Tag Name The long tag of a device can be changed by using HART handheld ABB Asset Vision Basic ABB FIM and AWIN WirelessHART Gateways Configurator Refer to the user manual of these products for detail procedure For using AWIN Gateways WirelessHART Configurator refer to document number 3BNP102911 9 5 How to Use Remote A...

Page 63: ...evices in the same WirelessHART network then they will still join the network but will not operate as desired on Modbus connection Modbus map is assigned based on Device s tag name Therefore every device should have a unique tag name else Modbus exception will occur 9 8 What Value is Displayed on Modbus Registers when a Device Goes Offline When a device goes offline the PVStale SVStale TVStale and...

Page 64: ... the Gateway as admin user Select Network Statistics page Every device shall have 3 or more neighbors recommended Active path RSSI shall be better than 75 dBm recommended 9 12 What to do if you have Duplicate Tag Names Only unique tag names of devices shall be used with the AWIN GW120 Refer to section 9 4 for details 9 13 Reference Architecture AWIN GW120 Connectivity for Gateway Configuration The...

Page 65: ...sed for communicating wireless instruments data to the control systems such as PLC DCS See Figure 36 for illustration Figure 36 AWIN GW120 connectivity to control system AC800M 9 15 Reference Architecture AWIN GW120 Connectivity with FIM Software The wireless devices connected to the AWIN GW120 gateway can be configured using ABB s FIM software This software uses HART IP protocol and connects to t...

Page 66: ... connectivity with FIM 9 16 Reference Architecture AWIN GW120 Connectivity with AssetInsight Collecting data from wireless condition monitoring sensors e g Smart Sensor HCHC re quire HART IP protocol The data is then communicated to AssetInsight via WDM See Figure 38 Figure 38 AWIN GW120 connectivity to AssetInsight ...

Page 67: ...IFECYCLE 4JNO000308 A 63 9 17 How to Dispose this Product End of Lifecycle This product is compliant with European Directive 2012 19 EU which is concerning waste of electrical and Electronic Equipment For notes on disposal in Europe visit www abb com ...

Page 68: ...t recorded SV value was received within 3 times the burst period of command 3 set in that device If the SV value is outdated then the value is set to 0 meaning OLD data TVStale 1 Unsigned 8 bit Integer This variable is set to 1 meaning NEW if the last recorded TV value was received within 3 times the burst period of command 3 set in that device If the TV value is outdated then the value is set to ...

Page 69: ... packet to travel from the originating mote to the manager Packets Lost Upstream 2 Unsigned 32 bit Integer Total number of lost upstream packets across all devices and sessions Time 2 Unsigned 32 bit Integer Current time of the gateway Seconds since Epoch according to system s real time clock Data Age 1 Unsigned 16 bit Integer This value is seconds elapsed since last up date of network statistics ...

Page 70: ...Extended Device Status 40117 40147 Communication Status 40118 40148 Number of WirelessHART Neighbors 40119 40149 Note the following important information For every device 30 registers are reserved All new devices joining the network are allocated registers in ascending order Devices are assigned registers in the order they join the WirelessHART net work Gateway supports function code 3 and holding...

Page 71: ...APPENDIX AUTOMATIC MODBUS MAPPING STRUCTURE 4JNO000308 A 67 Parameter Start Register End Register Total device count 40013 Live device count 40014 ...

Page 72: ...0006 Packets_Lost_Up Time 40008 Time Data_Age 40010 Data_Age Status 40011 Status WiHARTDeviceCnt 40012 WiHARTDeviceCnt TotalDeviceCnt 40013 TotalDeviceCnt LiveDeviceCnt 40014 LiveDeviceCnt Gateway Slave LongTag Wimon470 LongTag LoopCurrent 40100 LoopCurrent PV 40102 PV SV 40104 SV TV 40106 TV QV 40108 QV PVStale 40110 PVStale SVStale 40111 SVStale TVStale 40112 TVStale QVStale 40113 QVStale DevSta...

Page 73: ...vided as 1 32 of a millisecond xml version 1 0 encoding UTF 8 IOSchedule Gateway LongTag LongTag Network_ID Network_ID Network_ID_Format Network_ID_Format Join_Key Join_Key IP_Address IP_Address IP_Address_Assignment IP_Address_Assignment Subnet_Mask Subnet_Mask Active_Advertising Active_Advertising Advertising_Time Advertising_Time Gateway_Profile Gateway_Profile Modbus_TCP Modbus_TCP Gateway Sla...

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