AAON Pioneer Gold Technical Manual Download Page 5

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TABLE OF CONTENTS

1-5

Pioneer Gold 1.10 & 2.05 Controller Technical Guide

SPACE / ROOM SENSOR CONTROLLED SEQUENCE OF OPERATIONS, CONT.

Additional Features .............................................................................................................................1-26

Outdoor Air Damper Operation

......................................................................................................1-26

Control Override .................................................................................................................1-26

THERMOSTAT CONTROLLED SEQUENCE OF OPERATIONS ....................................... 1-27

Random Start Delay

...........................................................................................................................1-27

Occupancy / Supply Fan Status

.........................................................................................................1-27

Building Occupancy Status ............................................................................................................1-27

Normal/Occupied Mode

............................................................................................................1-27

Night Setback Mode

..................................................................................................................1-27

Supply Fan Operation ........................................................................................................................1-27

Single Speed Permanent Split Capacitor (PSC) or Electronically Commutated Motor (ECM)

.....1-27

Two-Speed Electronically Commutated Motor (ECM)

...................................................................1-27

CFM Controlled Electronically Commutated Motor (ECM)

............................................................1-27

Compressor Operation .......................................................................................................................1-28

Reversing Valve Operation

.................................................................................................................1-28

Electric Heat Operation

......................................................................................................................1-28

External Duct Heater(s)

.................................................................................................................1-28

Integral Heat (Electric Heat Board)

................................................................................................1-28

Waterside Economizer (WSE) Operation

...........................................................................................1-28

On/Off Water Side Economizer (WSE) Coil Operation

..................................................................1-28

Cool Only Operation ..................................................................................................................1-28

Heat Only Operation .................................................................................................................1-29

Dual Operation

..........................................................................................................................1-29

Dehumidification Operation

................................................................................................................1-29

Fan Speed Dehumidification

..........................................................................................................1-29

Hot Gas Reheat Dehumidification

..................................................................................................1-29

Additional Features .............................................................................................................................1-29

Outdoor Air Damper Operation / CO

Control Override .................................................................1-29

ALARMS........................................................................................................................ 1-30

TROUBLESHOOTING .................................................................................................... 1-32

Controller LED Locations & Diagnostics

.............................................................................................1-32

Electric Heat Board LED Locations & Diagnostics

.............................................................................1-34

Suction Pressure Transducer Testing .................................................................................................1-35

Discharge Pressure Transducer Testing

.............................................................................................1-35

Temperature Sensor Testing ...............................................................................................................1-36

Glycol Percentage Freeze Protection Setpoints

.................................................................................1-36

Touch Screen Sensor Calibration .......................................................................................................1-37

Increasing Data Signal Integrity on RS-485 Communications

............................................................1-38

BACNET

...................................................................................................................... 1-40

Connection to BACnet

Legacy MS/TP Network

................................................................................1-40

BACnet

Legacy Parameters

............................................................................................................1-41

Connection to BACnet

MS/TP or IP Network

....................................................................................1-45

BACnet

MSTP & IP Parameters

......................................................................................................1-46

ModBus RTU Connection & ModBus Points

.....................................................................................1-51

Summary of Contents for Pioneer Gold

Page 1: ...troller Code SS1108 DT004238 001 Version 1 10 Bootloader Version 1 04 and up I O Board Version 1 01 and up Pioneer Gold Touch Screen Temp and Humidity Sensor Version 2 02 and up Prism 2 Software Version 4 9 2 and up Electric Heat Expansion Module Code Version 1 0 Used with AAON WSHP WV Series Vertical and WH Series Horizontal ...

Page 2: ...the intent of AAON to provide accurate and current product information However in the interest of product improvement AAON reserves the right to change pricing specifications and or design of its product without notice obligation or liability AAON P N G011011 Rev 01D Copyright October 2020 AAON All rights reserved throughout the world AAON and AAONAIRE are registered trademarks of AAON Inc Tulsa O...

Page 3: ...d Bootloader Update instructions page 2 16 Rev 01C July 22 2020 Added Remote Touch Screen Sensor occupancy override information to the Appendix page 2 21 Rev 01C July 22 2020 Added Occupied Fan Unoccupied Auto to Supply Fan Control pages 1 22 2 12 Rev 01C August 18 2020 Added software version 1 10 and version 1 0 of the board to be included in the 2 04 manual since 2 04 can now be loaded onto vers...

Page 4: ...Building Occupancy Status 1 22 Occupied Mode 1 22 Unoccupied Mode 1 22 Supply Fan Operation 1 22 Ventilation Mode 1 22 Supply Fan Motors Operation 1 22 Single Speed Permanent Split Capacitor PSC or Electronically Commutated Motor ECM 1 22 Two Speed Electronically Commutated Motor ECM 1 22 Supply Fan Control Operation 1 22 Constant Air Volume CAV 1 22 Compressor Operation 1 23 On Off Compressor Scr...

Page 5: ... Heat Board 1 28 Waterside Economizer WSE Operation 1 28 On Off Water Side Economizer WSE Coil Operation 1 28 Cool Only Operation 1 28 Heat Only Operation 1 29 Dual Operation 1 29 Dehumidification Operation 1 29 Fan Speed Dehumidification 1 29 Hot Gas Reheat Dehumidification 1 29 Additional Features 1 29 Outdoor Air Damper Operation CO2 Control Override 1 29 ALARMS 1 30 TROUBLESHOOTING 1 32 Contro...

Page 6: ...9 Figure 17 BACnet Legacy MS TP BAS Connection 1 40 Figure 18 BACnet MS TP IP BAS Connection 1 45 Figure 19 ModBus Connection 1 51 INDEX OF TABLES Table 1 Pioneer Gold Features Options 1 8 Table 2 Pioneer Gold Part Numbers 1 9 Table 3 Electrical Environmental Requirements 1 10 Table 4 Pioneer Gold Controller Inputs Outputs 1 14 Table 5 Suction Pressure Transducer Testing Chart 1 35 Table 6 Dischar...

Page 7: ...ng controls label all wires prior to disconnecting Reconnect wires correctly Verify proper operation after servicing Secure all doors with key lock or nut and bolt Electric shock hazard Before servicing disconnect all electrical power to the equipment including remote disconnects to avoid shock hazard or injury from rotating par ts Follow proper Lockout Tagout procedures WARNING GROUNDING REQUIRED...

Page 8: ...m Contacts Emergency Shutdown Input not to be used as a fire life safety device Night Setback Mode Night Setback Override Thermostat Input High Condensate Level Sensor Auxiliary Alarm Input I O Status LEDs Occupancy Scheduling 7 Day 2 Event Per Day Scheduling BASIC ALARMS High Low Control Voltage Alarms 24 VAC Air Coil Low Refrigerant Temperature Alarm Leaving Water Temperature Alarm Table 1 Pione...

Page 9: ...ioneer Gold 2 04 Controller ASM02323 Pioneer Gold 1 10 Controller V94730 V94731 Pioneer Gold Electric Heat Board V98550 Pioneer Gold Touch Screen Space Temp RH Sensor G000181 Simple Space Temperature Sensor G051240 Prism 2 Software ASM02249 CommLink 5 ASM01874 IP Module Kit ASM01902 USB Link 2 ASM02244 MiniLink PD 5 ASM01626 Heat Pump Thermostat By Others or via AAON Parts Horizontal Water Source ...

Page 10: ...emperature Humidity Non Condensing Storage Temperature Electric Heat Expansion Board 24VAC 25 15 Class 2 20 32 F to 158 F 0 C to 70 C 0 95 RH 4 F to 158 F 20 C to 70 C Inputs Resistive Inputs require 10KΩ Type 3 Thermistor 24VAC Inputs provide 4 7kΩ Load Outputs Relay Outputs 1 Amp maximum per output All Outputs combined 2 5 Amp maximum Table 3 Electrical and Environmental Requirements Table 3 con...

Page 11: ...se a short circuit 7 When communication wiring is to be used to connect to other communication devices all wiring must be plenum rated minimum 18 gauge 2 conductor twisted pair with shield AAON can supply communication wire that meets this specification and is color coded for the network or local loop Please consult your AAON distributor for information If desired Belden 82760 or equivalent wire m...

Page 12: ...Zone Zone WIRING Pioneer Gold 1 10 2 05 Controller Technical Guide 1 12 Figure 1 Pioneer Gold Controller Connection Components Jumpers and Switches Connection Components ...

Page 13: ...Pioneer Gold 1 10 2 05 Controller Technical Guide WIRING 1 13 Figure 2 Pioneer Gold Controller Terminal and Harness Components Terminal Harness Components ...

Page 14: ...T Space Temperature CO2 Space CO2 TOUCH SCREEN INPUTS SPAT Space Temperature SPAH Space Humidity UNIVERSAL INPUTS UI1 LWT Leaving Water Temperature UI2 Spare UI3 Spare UI4 Spare Table 4 Pioneer Gold Inputs Outputs DIGITAL OUTPUTS 24 VAC R C Thermostat Power TSTAT ALM Alarm Output ALM1 ALM2 Alarm Dry Contact Output Fan Fan Supply Fan Enable Fan2 Fan Supply Fan Stage 2 Enable Y1 Y1 Compressor Stage ...

Page 15: ...Pioneer Gold 1 10 2 05 Controller Technical Guide WIRING 1 15 Pioneer Gold Controller Wiring Figure 3 Pioneer Gold Controller Wiring ...

Page 16: ...AN HIGH SPEED GND REVERSING VALVE GND SUPPLY FAN LOW SPEED GND COMP STAGE 1 GND WHT BLK GRN RED ORN GRN GRN ORN H5 5 1 6 2 7 3 8 4 NO TE Multicolored wires are represented by a dotted line Figure 4 H4 Water Harness Wiring Figure 5 H5 Standard Output Harness Wiring Figure 6 H7 Variable Capacity Harness Wiring Figure 7 H8 Reheat and Water Valve Pump Harness Wiring ...

Page 17: ...Pioneer Gold 1 10 2 05 Controller Technical Guide WIRING 1 17 Harness Wiring Figure 9 H13 Standard Input Harness Wiring Figure 8 H10 WSHP Harness Wiring ...

Page 18: ...Zone Zone WIRING Pioneer Gold 1 10 2 05 Controller Technical Guide 1 18 Pioneer Gold Electric Heat Board Components Wiring Figure 10 Pioneer Gold Electric Heat Board Components Wiring ...

Page 19: ...Pioneer Gold 1 10 2 05 Controller Technical Guide WIRING 1 19 Touch Screen Space RH Sensor Wiring Figure 11 Pioneer Gold Touch Screen Space and Humidity Sensor Wiring ...

Page 20: ... is removed from this input all outputs are de energized WARNING The Emergency Shutdown input is NOT to be used for Life Safety applications NSB OVR Night Setback Override If the Night Setback Enable see next Input is energized and this input is momentarily energized the unit will go into Occupied Mode for 2 hours and look at normal Thermostat inputs and then return back to Unoccupied Mode If the ...

Page 21: ... relay output signal is used to energize the Water Valve Pump during normal Compressor operation unless the Full Reheat during Dehumidification option is enabled Please use the H8 Har ness to wire in an open closed 24 VAC Water Valve HPS High Pressure Switch This input is used to monitor the High Pressure Switch If the Compressor is running and the signal is removed from this input a High Pressure...

Page 22: ... seconds after the last stage of Cooling Heating or Dehumidification stages off The Supply Fan can be configured for three modes Auto Default Cycles on with cooling heating and dehumidification modes On To run continuously Off Unit will not run with cooling heating and dehumidification demands Occupied On Unoccupied Auto During occupied mode the fan will be on During unoccupied mode the fan will o...

Page 23: ...ompressor will be enabled There is no Supply Air Temperature Control Multiple Stage Compressors Stage Up Sequence In Cooling Mode as the Supply Air Temperature rises above the active SupplyAirTemperature Cooling Setpoint default 55 F range 45 65 F plus the deadband 2 F non adjustable the compressor s will stage up The compressors will operate on a PID loop function Once the PID loop calls for the ...

Page 24: ...f the space temperature is above the Cooling Space Temp High Reset Setpoint In the example chart that follows the Supply Air Temp Setpoint decreases linearly from 60 F to 50 F as the space temperature increases from 72 F to 76 F When the space temperature is outside of those ranges the Supply Air Temp Setpoint will remain at the High or Low values at 70 F space temperature the SupplyAir Temp Setpo...

Page 25: ...ration is set to Emergency then the W1 heat output will be enabled when compressor heating is locked out and there is a demand for heating Emergency heat will not operate in addition to compressor heating There is no supply air control Waterside Economizer Operation On Off Waterside Economizer WSE Coil Operation In this operation theWaterside Economizer WSE can be configured for four modes Off Def...

Page 26: ... and the unit will be protected according to the selected setpoints Hot Gas Reheat Dehumidification During Hot Gas Reheat Dehumidification the compressor is enabled at full capacity Y2 when Dehumidification mode is enabled The supply fan low dehumidification speed and reheat valve HG 24VAC outputs are enabled If the unit is equipped with WSE the Entering Water Temperature Setpoint for WSE transiti...

Page 27: ...etback is overridden the controller will respond to the normal thermostat signals Supply Fan Operation The Supply Fan will enable upon receiving a 24VAC input on the G terminal or upon a call for compressor operation unless an alarm prevents the fan from operating Any time the Supply Fan has a request to start a 30 second minimum off timer must be satisfied The Supply Fan is held on for 15 seconds...

Page 28: ...ompressor cooling operation 24VAC must be applied to the O terminal Electric Heat Operation External Duct Heater s The W1 Heat Output is designed to be used with duct heaters The W1 heat output will be enabled whenever the W1 input has 24VAC applied to it The duct heaters will provide any staging delays and safety protections required The Electric Duct Heater Setpoint must be set to ON Integral El...

Page 29: ...ification If a WSE is present and the Entering Water Temperature falls below the Cooling Entering Water Temperature Setpoint default 45 F range 45 60 F the WSE coil will be enabled and operate as described in the Waterside Economizer Operation section For Freeze Protection the Leaving Water Temperature will be monitored and unit will be protected according to the selected setpoints Hot Gas Reheat ...

Page 30: ... Evaporator Coil Temperature Alarm The Evaporator Coil Temperature Alarm will trigger if the suction line temperature drops below 30 F or becomes out of range The alarm will release when the coil temperature increases to 45 F This alarm will disable the compressor but allow operation of the supply fan Space Sensor Alarm The Space Sensor Alarm will trigger if the space temperature or humidity senso...

Page 31: ...rm The Leaving Water Temperature Alarm will trigger if the refrigera tion line temperature or the leaving water temperature drops below the freeze protection temperature The glycol percentage will be configured through the Pioneer Gold interface determining what temperature will trigger the alarm and what temperature will release the alarm This alarm will disable the compressor but will allow oper...

Page 32: ... should blink red no more than 5 times total when the controller is powered on at start up as it checks the USB port It will then turn off After inserting a USB flash drive with a firmware update and cycling power to the controller the LED should turn solid green once the board detects the update and then should flash green to indicate the download is in process OUTPUT LEDs W1 Electric Heat Stage ...

Page 33: ...Pioneer Gold 1 10 2 05 Controller Technical Guide TROUBLESHOOTING 1 33 Pioneer Gold Controller LED Diagnostics Figure 12 Pioneer Gold Controller LED Locations ...

Page 34: ...s Operation LEDs POWER This green LED will light up and stay on solid to indicate that 24 VAC power has been applied to the board STATUS If solid green the Limit Switch input safety is closed If the LED turns red the Limit Switch input safety is open MODBUS LEDs D2 This yellow LED will light up and blink continuously to indicate there is MODBUS communications D3 This orange LED will light up and b...

Page 35: ... 100 1 3 360 3 38 120 1 46 380 3 54 140 1 62 400 3 7 160 1 78 420 3 86 180 1 94 440 4 02 200 2 1 460 4 18 220 2 26 480 4 34 240 2 42 500 4 5 260 2 58 Discharge Pressure Sensor Testing 0 667 PSI The Discharge Pressure is obtained by using the Discharge Pressure Sensor whichisconnectedintotheDischargeLineoftheCompressor Use the voltage column to check the Discharge Pressure Sensor while connected to...

Page 36: ...emperature Resistance Voltage for Type III 10 K Ohm Thermistor Sensors Temp ºF Resistance Ohms Voltage Input VDC 10 93333 3 05 5 80531 3 0 69822 2 97 5 60552 2 92 10 52500 2 87 15 45902 2 81 20 40147 2 76 25 35165 2 69 30 30805 2 62 35 27140 2 55 40 23874 2 47 45 21094 2 39 50 18655 2 3 52 17799 2 27 54 16956 2 24 56 16164 2 2 58 15385 2 17 60 14681 2 13 62 14014 2 1 64 13382 2 06 66 12758 2 02 68...

Page 37: ...low 1 Remove the Touch Screen Sensor from its wall base 2 Turn the Touch Screen Sensor over and turn off Dipswitch 1 3 Return the Touch Screen Sensor to its wall base 4 Using a stylus or your finger touch the blue circle that appears on the screen This blue circle will appear 3 times Figure 14 Touch Screen Sensor s Dip Switch Values 5 After touching this blue circle 3 times the Home Screen will ap...

Page 38: ...signal integrity by installing a 120 Ohm termination resistor on either the Touch Screen Sensor or the PG Controller s main board On the Touch Screen Sensor install the resistor between terminals A and B See Figure 15 below On the PG Controller s main board install the resistor on connector J8 between terminals A B See Figure 16 page 39 Figure 15 Installing the Resistor in the Touch Screen Sensor ...

Page 39: ...Pioneer Gold 1 10 2 05 Controller Technical Guide TROUBLESHOOTING 1 39 Increasing Data Signal Integrity on the RS 485 Communications Figure 16 Installing the Resistor on the PG Controller s Main Board ...

Page 40: ...BACNET LEGACY PARAMETERS Pioneer Gold 1 10 2 05 Controller Technical Guide 1 40 BACnet Legacy Connection To MS TP BAS Network Figure 17 BACnet Legacy Connection to MS TP BAS Network ...

Page 41: ...1 N A N A Water Valve Pump Percentage Percentage output to an analog water valve or pump Percent AV 12 N A N A Hot Water Valve Percentage Percentage output to the hot water heat coil valve Percent AV 13 N A N A Supply Fan Percentage Percentage output for a variable speed supply fan Percent AV 14 N A N A Damper Override Percentage Output percentage of the 0 10VDC damper override output Percent AV 1...

Page 42: ...t control in heating mode Fahrenheit AV 33 69 55 85 Space Heating Lo Reset Low space temperature setpoint when using space supply reset control in heating mode Fahrenheit AV 34 100 55 120 Supply Heating Hi Reset High supply temperature setpoint when using space supply reset control in heating mode Fahrenheit AV 35 90 55 120 Supply Heating Lo Reset Low supply temperature setpoint when using space s...

Page 43: ...t Point Default Limit Range BACnet Point Name BACnet Description Unit AV 47 0 0 10 Space Sensor Maximum Setpoint Offset Maximum allowed user setpoint adjustment on the touchscreen temp humidity sensor Fahrenheit AV 48 N A N A Occupied Cooling Setpoint with Offset Occupied cooling setpoint with the user adjustment from the touchscreen sensor added Fahrenheit AV 49 N A N A Occupied Heating Setpoint ...

Page 44: ...V 29 N A Emergency Shutdown Alarm Status of the emergency shutdown alarm BV 30 N A Auxiliary Alarm Status of the auxiliary alarm BV 31 N A Condensate Overflow Alarm Status of the condensate overflow alarm BV 32 N A Low Control Voltage Alarm Status of the low control voltage alarm BV 33 N A High Control Voltage Alarm Status of the high control voltage alarm BV 34 N A Low Suction Pressure Alarm Stat...

Page 45: ...ioneer Gold 1 10 2 05 Controller Technical Guide BACNET MS TP IP PARAMETERS 1 45 BACnet Connection to MS TP or IP BAS Network Figure 18 BACnet Connection to MS TP Network or IP BAS Network ASM02323 Only ...

Page 46: ... firmware No Units AI 10 Discharge Pressure Pressure reading from the discharge pressure transducer PSI AI 11 Suction Pressure Pressure reading from the suction pressure transducer PSI AI 12 Water Valve Pump Percentage Percentage output to an analog water valve or pump Percent AI 13 Hot Water Valve Percentage Percentage output to the hot water heat coil valve Percent AI 14 Supply Fan Percentage Pe...

Page 47: ...et control in cooling mode Fahrenheit AV 11 57 45 65 Supply Cooling Hi Reset High supply temperature setpoint when using space supply reset control in cooling mode Fahrenheit AV 12 53 45 65 Supply Cooling Lo Reset Low supply temperature setpoint when using space supply reset control in cooling mode Fahrenheit AV 13 70 55 85 Occupied Heating Setpoint Heating mode enable setpoint when space is occup...

Page 48: ...s in economizer mode before going into compressor heating Minutes AV 32 70 55 120 Supply Reheat Setpoint Temperature setpoint of the discharge air while in dehumidification mode Fahrenheit Table 12 BACnet MS TP IP Parameter Analog Values continued BACnet MS TP IP Binary Inputs BACnet Point BACnet Point Name BACnet Description BI 1 G Thermostat Call Status of the G input terminal BI 2 Y1 Thermostat...

Page 49: ... BI 31 Low Suction Pressure Alarm Status of the low suction pressure alarm BI 32 Water Leaving Temp Alarm Status of the water leaving temperature alarm BI 33 Water Flow Alarm Status of the water flow alarm if unit is equipped with a water flow switch BI 34 Air Coil Temp Alarm Status of the air coil temperature alarm BI 35 Water Entering Temp Alarm Status of the water entering temperature alarm BI ...

Page 50: ...ical Guide 1 50 BACnet MS TP IP Multi State Input BACnet Point BACnet Point Name BACnet Description States MS 1 Unit Mode Current Unit Mode 1 Off 2 Vent 3 Cooling 4 Heating 5 Dehum Table 15 BACnet MS TP IP Parameter Multi State Input BACnet MS TP IP Multi State Input ...

Page 51: ...Pioneer Gold 1 10 2 05 Controller Technical Guide MODBUS POINTS 1 51 ModBus Connection Figure 19 ModBus RTU Connection to BMS ...

Page 52: ...te 00206 Boolean False 0 1 Allows building management system to remotely release a unit from an alarm lockout Software Reset Coil 0x01 Read 0x05 Write 00207 Boolean False 0 1 Allows building management system to remotely reset a control board ModBus Discrete Input Points Name Type Function Codes Addr Data Type Description Supply Fan Amp Status Discrete Input 0x02 Read 10201 Boolean Proof of supply...

Page 53: ...screte Input 0x02 Read 10216 Boolean Status of the hot gas reheat relay output Alarm Discrete Input 0x02 Read 10217 Boolean Status of the alarm relay output and indicates if any alarm is present Occupancy Status Discrete Input 0x02 Read 10218 Boolean Indication of space occupancy Water Flow Status Discrete Input 0x02 Read 10219 Boolean Indication of loop water flow if unit is equipped with a water...

Page 54: ...oolean Status of the air coil refrigerant temp alarm Entering Water Temp Alarm Discrete Input 0x02 Read 10235 Boolean Status of the water entering temperature alarm Desuperheater Pump Status Discrete Input 0x02 Read 10236 Boolean Status of Desuperheater Pump ModBus Input Register Points Name Type Function Codes Addr Data Type Unit Description Entering Water Temp Input Register 0x04 Read 30201 Floa...

Page 55: ...gister 0x04 Read 30229 Float Percent Current value of the compressor PID control loop Suction Temperature Input Register 0x04 Read 30231 Float Fahrenheit Temperature of suction line Discharge Temperature Input Register 0x04 Read 30233 Float Fahrenheit Temperature of discharge line Line Voltage Input Register 0x04 Read 30235 Float Volts Line voltage Watts Input Register 0x04 Read 30237 Float Watts ...

Page 56: ... 40208 Integer 60 30 255 Seconds Interstage off delay setpoint when unit has more than one compressor stage Space Cooling Hi Reset Holding Register 0x03 Read 0x06 Write 40209 Integer 75 55 85 Fahrenheit High space temperature setpoint when using space supply reset control in cooling mode Space Cooling Lo Reset Holding Register 0x03 Read 0x06 Write 40210 Integer 72 55 85 Fahrenheit Low space temper...

Page 57: ...imum Percentage Holding Register 0x03 Read 0x06 Write 40222 Integer 100 35 100 Percent Maximum allowed output for a variable speed supply fan Supply Fan Minimum Percentage Holding Register 0x03 Read 0x06 Write 40223 Integer 35 35 100 Percent Minimum allowed output for a variable speed supply fan Space Temp Offset Holding Register 0x03 Read 0x06 Write 40224 Integer 0 20 20 Fahrenheit Temperature of...

Page 58: ...calling Technical Support please have the model and serial number of the unit available PARTS For replacement parts please contact your local AAON Representative 2425 So Yukon Ave Tulsa OK 74107 2728 Ph 918 583 2266 Fax 918 583 6094 AAON P N G011011 Rev 01D Printed in the USA October 2020 AAON All Rights Reserved Pioneer Gold Controller Technical Guide G011011 Rev 01D 201002 ...

Page 59: ...Touch Screen Operator Interface Pioneer Gold Controller Code SS1128 DT005092 001 Version 2 05 and up Pioneer Gold Controller Code SS1108 DT004238 001 Version 1 10 Used with AAON WSHP WV Series Vertical and WH Series Horizontal ...

Page 60: ...17 INPUTS AND OUTPUTS STATUS 2 18 ALARM STATUS 2 19 TROUBLESHOOTING 2 20 APPENDIX 2 21 Remote Touch Screen Sensor Override Operation 2 21 PLEASE NOTE This technical guide does not include a depiction of every Pioneer Gold Touch Screen screen Additionally screens that are depicted are subject to change AAON P N G011011 Rev 01D Copyright October 2020 AAON All rights reserved throughout the world AAO...

Page 61: ...er friendly high contrast 2 8 inch color touchscreen interface Graphic programming screens provide easy setup and operation without the need for specialized training Provides protection from unauthorized users through integral two level password authorization programming Multiple built in alarms enhance system monitoring USB port on the board provides the ability to update firmware and upload and ...

Page 62: ...rm Screens The Alarm Screens display the status of all possible alarms The Settings icon is password protected Only a qualified user can access the Settings Screen The Settings Screen categories are described in Table 2 The About icon takes you to the About Screen The About Screen displays the firmware version and provides other information about the board Manager Settings Screen Icons The Manager...

Page 63: ...ons and their functions Button Function Use the Home button to return to the Main Screen Use the Menu button to return to the Settings Screen Use the Back button to return to the previous screen Use the Next button to advance to the next screen Use the Cancel button to exit the screen without saving changes Icon Settings Screen Icons The Security icon takes you to the Security Screen This screen a...

Page 64: ...guide will lead you through each step in configuring the Pioneer Gold Controller using its on board touch screen operator interface Below is a quick overview of each step Step 1 Login using your Administrator Passcode From the Main Screen select Settings and enter your Administrator Passcode Step 2 Change the Passcodes From the Administrator Settings Screen select Security to change both yourAdmin...

Page 65: ...etpoint and configuration items See Figure 3 Figure 3 Settings Password Screen Press Enter once you have entered your password The Password Screen will automatically close and the Settings Screen will display See Figure 4 for the Manager Settings Screen and Figure 5 for the Administrator Settings Screen The touchscreen will stay in Administrator or Manager mode until you log out or until the passc...

Page 66: ...and all setpoints and configurations including default passcodes They can also update firmware download setpoints to USB and upload setpoints from USB They can change network configurations and can run system tests and logs This Level is normally reserved for quali fied HVAC service personnel Edit Passcodes WARNING MAKE SURE YOU CHANGE THE PASS CODES AS SOON AS POSSIBLE TO SECURE THE SYSTEM NOTE O...

Page 67: ...at the top right of the Main Screen and the Settings Screen To Change the Date From the Settings Screen touch the Clock icon The Clock Screen will appear See Figure 9 Figure 9 Clock Screen Figure 10 Set Date Screen From the Clock Screen select Set Date The Set Date Screen will appear See Figure 10 This screen displays the current settings for the date month and year Use the arrow keys at the top r...

Page 68: ...creen select Daylight Savings Config The Daylight Savings Screen will appear There are two options on this screen Daylight Savings Options and Daylight Savings Manual Dates Daylight Savings Options In the Daily Savings Options Screen touch the Square button to select the option you are using Select one option Press OK to save The available selections are as follows Disable Default Select this opti...

Page 69: ...cupy 2 All times are entered in military time format When you have finished press Apply Settings and then press OK to return to the Schedule Options Screen 7 Day Schedule Select 7 Day The 7 Day Schedule Screen will appear The defaults are 0 in all fields You can select two events per day Select an hour and minute start time for Occupy 1 and an hour and minute stop time for Unoccupy 1 Repeat this f...

Page 70: ...ct one option Press OK to save The available selections are as follows Tstat Thermostat Control Standard 3rd Party Thermostat is used CAV Constant Air Volume Space Sensor Control On Board Space Sensor or AAON Touch Screen Space Humidity Sensor Fan Control Factory Set Touch the square button to select the fan control you are using Press OK to save The available selections are as follows Single Spee...

Page 71: ...ehumidification Fan Speed Dehum Runs compressor at full capacity and fan at low speed while in Dehumidification mode Unit must be equipped with a two speed fan to use this feature Hot Gas Reheat Reheat will operate Cooling Heating and Economizer modes as a priority over Dehumidification Mode Configuration Touch the square button to select additional options When you are finished press OK to save T...

Page 72: ... for setpoint names and their min max and defaults Cooling Setpoints Occupied Cooling Sets the Cooling Setpoint Default 74 F Range 55 85 F Unoccupied Cooling Sets the Unoccupied Cooling Setpoint Default 79 F Range 55 85 F Cooling Enable Deadband How far away from Setpoint to generate or remove Call Default 1 F Range 1 5 F Supply Air Cooling Setpoint Default 55 F Range 45 65 F Space Supply Cool Res...

Page 73: ...the timer so the waterside economizer will run indefinitely in that mode and never timeout Default 10 minutes Range 10 255 minutes Accessing Entering Setpoints Compressor Setpoints Minimum On Time Compressor must run this much time before it can turn off Default 180 seconds Range 120 255 seconds Minimum Off Time Compressor must remain off this much time before it can turn on Default 120 seconds Ra...

Page 74: ...ks the USB port at startup If it is detected the LED should turn solid green and then after several moments should flash green to indicate the download is in process When the download is complete the LED will turn off 4 Once complete the controller should be running the new version Verify the firmware version in the About Screen by accessing the About icon 5 You can now remove the flash drive Down...

Page 75: ...ect the additional option Legacy BACnet Points This option will allow you to use the BACnet points list used prior to PG version 2 0 Protocol IP For BACnet IP ASM02323 only Touch the square button to select one option Press OK to save The available selections are as follows None BACnet IP NOTE BACnet IP and BACnet MS TP and cannot be used simultaneously Touch the square button to select the additi...

Page 76: ...each screen For digital inputs the status should be Normal unless there is an alarm If there is an alarm the word Alarm will appear in red There are four Input Status Screens See Figures 23 26 Press the Next button to access each screen Press the Back button to access the previous screen Press the Menu button to return to the Main Screen Figure 23 Input 1 Status Screen Figure 24 Input 2 Status Scr...

Page 77: ...ms Status From the Main Screen press the Alarms icon The Alarm Status Screen will appear See Figures 29 30 There are three Alarm Status Screens Press the Next button to access each screen Press the Back button to access the previous screen Press the Menu button to return to the Main Screen The status for each alarm should be Ready or Normal If there is an alarm the word Alarm will appear in red Th...

Page 78: ...ach of the 24 hours in a day In 24 Hour time the hours are numbered from 0000 to 2300 24 hour time is based on a 24 hour day Hours are numbered 0000 through 2300 and are recorded first The last two digits indicate the minute after the hour 24 hour time does not exceed 2359 hours For example midnight is recorded as 0000 one minute past midnight is 0001 1 a m is 0100 1 p m is 1300 and so on Regular ...

Page 79: ... Screens under User Occupancy Override Time see page 2 15 To disable the override feature enter a 0 zero Using Occupancy Override While in Unoccupied mode from the Touch Screen Sensor s main dis play press and hold the white silhouette for 5 seconds The screen will display Occupied and 5 seconds later it will display Occupancy Override and the silhouette will turn black To reset the override befor...

Page 80: ...calling Technical Support please have the model and serial number of the unit available PARTS For replacement parts please contact your local AAON Representative Pioneer Gold Controller Technical Guide G011011 Rev 01D 201002 2425 So Yukon Ave Tulsa OK 74107 2728 Ph 918 583 2266 Fax 918 583 6094 AAON P N G011011 Rev 01D Printed in the USA October 2020 AAON All Rights Reserved ...

Page 81: ...Prism 2 Software Version 4 9 2 and later Pioneer Gold Controller Code SS1128 DT005092 001 Version 2 05 and up Pioneer Gold Controller Code SS1108 DT004238 001 Version 1 10 Operator Interface Overview ...

Page 82: ...mmLink 5 Technical Guide the IP Module Technical Guide the USB Link 2 Technical Guide and or the MiniLink PD 5 Technical Guide All can be found on the AAON website under Controls documentation www aaon com controlsmanuals AAON P N G011011 Rev 01D Copyright October 2020 AAON Inc All rights reserved throughout the world AAON Inc 2425 South Yukon Ave Tulsa OK 74107 2728 Ph 918 583 2266 Fax 918 583 60...

Page 83: ...m is a LAPTOP DESKTOP ONLY system Software License Prism 2 does not require any license agreement and may be freely copied and distributed WARNING Older operating systems while they still might be capable of running Prism are not recommended due to security updates being obsoleted by Microsoft We also do not support troubleshooting of any version of Windows operating the Prism program Some new mod...

Page 84: ...tomatically restart after a power failure and broadcast time to all controllers It also explains how to set up the main screen display picture Step 4 Setting Up Communications This section explains how to establish communications via TCP IP connection through your CommLink Step 5 Searching for Installed Units This section explains how to perform a unit search per job site Step 6 Selecting and Rena...

Page 85: ...Valve Status Evap Coil Pressure Occupancy Status Suction Pressure Hot Water Valve Position Discharge Pressure Entering Water Temp Water Valve Status Waterside Economizer Active Heating Setpoint Heat Stage On Off Reheat On Off Thermostat Calls Airflow Proving Force Mode Damper Override Alarm Indicator Fan Signal Low Speed Fan High Speed Fan Compressor Stage 1 Compressor Stage 2 Compressor Stage 3 C...

Page 86: ... Configuration and Administrative The figures that follow show the rest of the screens available under Setpoints PRISM 2 OVERVIEW 3 6 Prism 2 Operator Interface Overview Controller Setpoint Screens Setpoints are accessed by clicking on Setpoints at the top left of Pioneer Gold Status Screen Figure 1 page 5 The Temperature Ratios Setpoints Screen will display See Figure 2 Controller Setpoint Screen...

Page 87: ... Prism 2 Operator Interface Overview Figure 4 Staging Delays Setpoints Screen Figure 5 Miscellaneous Setpoints Screen Figure 6 Calibration Setpoints Screen Figure 3 Configuration Setpoints Screen Controller Setpoint Screens ...

Page 88: ...ct Save or Restore These two functions save and copy over ALL of the setpoints for a controller not only those on a single setpoint screen Saving all setpoints from the controller to a file on your computer for use in restoring the setpoints or for copying to another specific controller will save time in configuring your controller and save valuable time in having to reenter setpoints for another ...

Page 89: ... Restore to restore previously saved Holidays Select Erase to completely erase the holidays appearing in the window Saving all schedules from the controller to a file on your computer for use in restoring the schedules or for copying to another specific controller will save time in configuring your controller and save valuable time in having to reenter schedules for another controller Set and Clea...

Page 90: ...ent or will be bright red and display ALARM if active alarms exist Click the ALARM button when bright red or the No Alarms button when dull red The Unit Alarm Status Screen will appear See Figure 10 Each individual ALARM button will be bright red if an alarm exists and will be gray if no alarm exists Click the blue Reset Lockout button at the bottom right of the screen to immediately reset an alar...

Page 91: ... PRISM 2 OVERVIEW 3 11 Prism 2 Operator Interface Overview CommLink 5 Connection Figure 11 CommLink 5 Connection ...

Page 92: ...PRISM 2 OVERVIEW 3 12 Prism 2 Operator Interface Overview IP Module Connection Figure 12 IP Module Connection ...

Page 93: ... PRISM 2 OVERVIEW 3 13 Prism 2 Operator Interface Overview USB Link 2 Connection Figure 13 USB Link 2 Connection ...

Page 94: ...ing Technical Support please have the model and serial number of the unit available PARTS For replacement parts please contact your local AAON Representative Pioneer Gold Controller Technical Guide G011011 Rev 01D 201002 2425 South Yukon Ave Tulsa OK 74107 2728 Ph 918 583 2266 Fax 918 583 6094 AAON P N G011011 Rev 01D Printed in the USA October 2020 AAON Inc All Rights Reserved ...

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AAON Pioneer Gold, Technical Manual

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