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www.znshinesolar.com  

                             

 

Document No.

QES/ZX-RD-III032A

- 8 - 

5

INSTALLATION 

5.1

INSTALLATION SAFETY

 

1

Znshine Solar Modules can be mounted in landscape or portrait orientation, the impact of dirt shading 

the solar cells can be minimized by orienting the product in landscape. 

2

Always  wear  dry  insulation  protection  equipment:  insulated  tools,  head  gear,  insulated  gloves,  safety 

belt and safety shoes (with rubber soles). 

3

Make sure flammable gasses are not generated or present near the installation site. 

4

Do not install modules under rain, snow or windy conditions. Place disassembled PV modules correctly. 

5

Keep the PV module packed in the carton until installation. Please install immediately after unpacking. 

Please keep the connector dry and clean during installation to avoid the risk of electric shock. Do not perform any 
work if the terminals of PV module are wet, until they are dry. 

6

Please take measures to insulate during PV module installation and wiring. 

7

Do  not  touch  the  junction  box  and  the  end  of  the  interconnect  cables  (connectors)  with  bare  hands 

during installation or under sunlight, regardless if the PV module is connected to or disconnected from the system. 

8

During  installation,  if  PV  modules  are  touched  by  bare  hands,  there  is  a  risk  of  scalding  or  electric 

shock. 

9

Do not hit or put excessive load on the front or back of PV modules, this may break the cells or cause 

microcracks. 

10

Do not unplug the connector if the system circuit is connected to a load. 

11

Do not stand on the module glass. There is a risk of injury or electric shock if glass is broken. 

12

Do not work alone (always work as a team of 2 or more people).  

13

Do not damage the back glass of PV modules when fastening the PV modules to a support with bolts. 

14

Do not drill holes in the frame. It may cause corrosion of the frame or PV modules burst. 

15

Do not damage the surrounding PV modules or mounting structure when replacing a PV module. 

16

Cables should be fixed in the area not exposed to direct sunlight to prevent cables aging. 

17

Protective measures must be taken in the process of installation to avoid force extrusion or impact on 

the modules. 

18

When  installing  modules  on  roof  mounted  structures,  please  try  to  follow  the  “from  top  to  bottom” 

and/or  “from  left  to  right”  principle,  and  don’t  step  on  the  module.  This  will  damage  the  module  and  would  be 
dangerous for personal safety. 

19

The  design  loading  of  modules  have been  evaluated by  TUV  according  to  IEC61215  with  1.5 times 

safety factor; The mechanical load bearing is dependent upon the mounting methods used and failure to follow 
the instructions of this manual may result in different capabilities to withstand snow and wind loads;The system 
installer  must  ensure  that  the  installation  methods  used  meet  these  requirements  and  any  local  codes  and 
regulations. 

20

Installation  should  be  in  accordance  with  Australian  installation  standards  AS3000  wiring  rules  and 

AS/NZS 5033. 

21

We  recommend  that  you  insure  your  solar  system  against  natural  hazards  (e.g.  against  lightning 

strikes). 

 

 

Содержание ZXM6-LD60-280/M

Страница 1: ...S INSTALLATION MANUAL Double glass Bifacial double glass Modules ZNSHINE PV TECH CO LTD No 1 South Zhenxing Road Zhixi Town Industry Concentration Zone Jintan Zone Changzhou Jiangsu Province China Tel...

Страница 2: ...ZX RD III032A DOCUMENT COUNTERSIGN DEPARTMENT Product Technology Department Quality Department Marketing Center COUNTERSIGNER DOCUMENT NO QES ZX RD 032A COMPILER EDITION A REVIEWER EFFECTIVE DATE 2020...

Страница 3: ...STORAGE 7 4 UNPACKING SAFETY 7 5 INSTALLATION 8 5 1 INSTALLATION SAFETY 8 5 2 ENVIRONMENT CONDITIONS AND SITE SELECTION 9 5 3 TILT ANGLE OF INSTALLATION 10 5 4 INSTALLATION REQUIREMENTS FOR BIFACIAL...

Страница 4: ...ions and suggestions Do not constitute a warranty expresses or implied 1 2 LIMITATION OF LIABILITY ZNSHINE SOLAR is not responsible for any form of damage including but not limited to module operation...

Страница 5: ...on the module directly 2 Do not damage or scratch the front or backside surfaces of the module 3 Do not drag Scratch bend the output cable with force or with too tight connection The insulation of out...

Страница 6: ...by two or more persons at the same time 5 Handling the modules requires two or more people with nonslip gloves and both hands 6 Do not lift modules by their wires or junction box 7 Do not handle the m...

Страница 7: ...e 3 1 3 Modules in carton are fragile which must be handled with care 3 1 4 The packaging must be transported upright 3 1 5 Do not step on the package and module 3 1 6 Modules shall be stacked as requ...

Страница 8: ...ropes are strong and firm Two people shall support at the two sides of the righting carton gently to place it on the relatively flat position of the project site 3 2 2 Use a forklift to remove the mo...

Страница 9: ...ea or air During transportation make sure that the package is fixed securely to the shipping platform without movement Do not Stack more than two layers on truck 3 3 3 Only one layer stacking is only...

Страница 10: ...npacking outdoors it is prohibited to operate in rainy conditions Because the carton will become soft and damaged after it gets wet in the rain The stacked PV modules hereinafter referred to as module...

Страница 11: ...he connector if the system circuit is connected to a load 11 Do not stand on the module glass There is a risk of injury or electric shock if glass is broken 12 Do not work alone always work as a team...

Страница 12: ...lowest position on the horizon in winter The shadow will cause the loss of the output power of the solar photovoltaic system Although the bypass diode installed in the PV module can reduce this loss t...

Страница 13: ...rantee enough power output during the winter it will make the whole solar PV system in the rest of the year can have enough power output also PV modules are recommended to be installed at an optimized...

Страница 14: ...gain it is recommended to install the module at a height from 0 5m to 2m See Fig 5 2 Fig 5 2 Distance from the earth In the system design besides the ground type and the module installation height to...

Страница 15: ...ss steel gaskets with a minimum thickness of 1 5mm and an external diameter of 16 20mm shall be used in all parts of the components connected to the Single axis tracking system The installation method...

Страница 16: ...consulted by ZNSHINE SOLAR B Mounting with Single axis Tracking System with 4 7 10mm mounting holes Modules can be attached through the mounting holes 4 7 10mm on the back of the module frame by fixin...

Страница 17: ...e Mechanical Load Pressure Safety factor Mounting Direction 60 66 72 120 132 144 pcs double glass 60 66 72 120 132 144 pcs bifacial double glass 1600Pa 1600Pa 1 5 NOTE The above described distance is...

Страница 18: ...in the table below Figure 5 5 Mounting holes schematic of the single module for the 2V installation method Module Mechanical Load Pressure Safety factor Mounting Direction 60 66 72 120 132 144 pcs dou...

Страница 19: ...each module two clamps should be attached on each long sides of the module for portrait orientation Depending on local wind and snow loads additional clamps may be required to ensure that modules can...

Страница 20: ...o make sure the Mechanical load 4 The load is an empirical value of a standard module based on a standard installation mode and the specific information shall be consulted by ZNSHINE SOLAR 60 66 72 12...

Страница 21: ...mounting method use at least four clamps on each module the 4 clamps should be attached two each on the long sides of the module Depending on local wind and snow loads additional clamps may be require...

Страница 22: ...gth 72 144 pcs frameless bifacial double glass 1600Pa 1600Pa 1 5 150mm A 1 4L 50mm L Module length NOTE The above described distances are from the module edge to the middle of the clamp Need two or mo...

Страница 23: ...V modules Insert the PV module into the clamp and make sure the module edge touch to the EPDM closely and then tighten the nut with uniform torque values using a q qualified torque wrench Ensure the m...

Страница 24: ...J Box are as follows The extension cable is required Fig 1 Split J Box at module side position for vertical direction Fig 2 Split J Box at module middle position for vertical direction Fig 3 Split J B...

Страница 25: ...he following formula Table 5 4 maximum series connection number calculation Formula Maximum system voltage V N Voc 1 Tmin 25 V Maximum system voltage N The number of maximum solar PV modules in series...

Страница 26: ...e calculated by the following formula Minimum current carrying capacity of the cable 1 25 Isc Np Isc short circuit current of PV module unit A Np the number of modules in parallel or module strings If...

Страница 27: ...and meet the requirements of the national electrical code It is recommended to use the copper wire 4 14mm2 or AWG 6 12 as the grounding wire The signal can be found at the grounding hole position The...

Страница 28: ...igh voltages this is dangerous Please pay attention to safety when maintenance and it must be done by professionals Wear cut resistant gloves and other personal protective equipment required for the p...

Страница 29: ...se a soft cloth together with a mild detergent and clean water Take care to avoid severe thermal shocks which might damage the module by cleaning modules with water which has a similar temperature to...

Страница 30: ...urface or not 5 Check whether the module support structure is leaning or bent or not 6 Check whether the connectors of the module are detached or not 7 After cleaning fill out the PV module cleaning r...

Страница 31: ...FICATION FOR SOLAR MODULE BARCODE Example PMC placed the order for the second time in one day the 3rd workshop produced a batch of 5BB mono with coating PV modules And the 3rd workshop started product...

Страница 32: ...ZXM6 LD60 330 M 330 33 6 9 83 40 8 10 35 1678 1002 30 22 Si Mono 158 75 158 75 20 1500 Class A ZXM6 LD72 380 M 380 39 8 9 55 48 5 10 07 2000 1002 30 26 Si Mono 158 75 158 75 20 1500 Class A ZXM6 LD72...

Страница 33: ...91 49 4 13 65 2256 1133 35 33 5 Si Mono 182 91 25 1500 Class A ZXM7 SPLDD144 535 M 535 41 3 12 96 49 6 13 71 2256 1133 35 33 5 Si Mono 182 91 25 1500 Class A ZXM7 SPLDD144 540 M 540 41 5 13 02 49 8 13...

Страница 34: ...www znshinesolar com Document No QES ZX RD III032A 31 9 Modify record Revision Date Version No Revisioner Remarks modifications chapters etc New 2020 10 13 A Full text of Installation Manual...

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