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41

CHAPTER

REPAIRS AND TROUBLESHOOTING

ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021

DETECTED FAULTS

If malfunctions or defects are detected during the maintenance of the milling unit, these
must be resolved before the renewed start-up, in order to ensure a trouble-free and
safe operation.

Defects, damage and malfunctions must be reported to Zirkonzahn immediately. Repairs and
troubleshooting should be done only under the supervision of Zirkonzahn or in accordance with
the Operation and Maintenance Manual.

4GRCKTUCPFTGRNCEGOGPVQHGNGEVTKECNEQORQPGPVUOWUVQPN[DGECTTKGFQWVD[CSWCNKſGF

electrician under the supervision of Zirkonzahn.

Zirkonzahn customer support phone +39 0474 066 630, e-mail: [email protected]

Unplug from mains power when carrying out repair works!

'OGTIGPE[UJWVFQYPŬVGPUKQPHTGG

RESTART PROTECTION AFTER POWER FAILURE

In the event of malfunction of the milling unit during a phase of work (e.g. power failure) the
device must be restarted.

SPINDLE EXCHANGE

4GRNCEGOGPVOWUVQPN[DGECTTKGFQWVD[CSWCNKſGFGNGEVTKEKCPWPFGTVJGUWRGTXKUKQPQH

Zirkonzahn.

REPAIRS AND
TROUBLESHOOTING

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Содержание M1 MILLING UNIT COMPACT LINE

Страница 1: ...m1 milling unit compact line Operation and maintenance manual ...

Страница 2: ...1 MILLING UNIT COMPACT LINE VERSION 13 05 2021 Operation and maintenance manual Translation of the original version M1 Milling Unit Compact Line Machine type M1 Milling Unit Abutment Soft Wet Wet Heavy Metal Version 1 0 Copyright 2021 Zirkonzahn Gais ...

Страница 3: ...03 ZIRKONZAHN OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE VERSION 13 05 2021 ...

Страница 4: ...ety and Residual Risks 15 Symbols used in this manual and on the milling unit 15 Danger symbols 15 Other symbols 16 Residual risks and safety regulations 16 Possible sources of danger 17 Installation site 19 Important instructions for setting up the milling unit 19 Components 21 Checklist of components Standard version 21 M1 milling unit 23 Recommended additional articles 24 Ioniser M1 24 Raw Abut...

Страница 5: ...afety aspects 33 Always wear security equipment 33 Procedure 34 Cleaning 35 Cleaning instructions 35 Safety measures when cleaning the milling unit 35 Cleaning intervals 36 Daily or after each use 36 Weekly 36 Monthly 36 Clean milling chamber 36 Cleaning of the Grindcontrol 36 Cleaning of the orbit with wet processing with Orbit Cleaning Liquid 36 Cleaning of spindle and chuck 37 Maintenance 39 Ma...

Страница 6: ...g 43 Milling process does not start 43 Collet chuck does not open Changing of the burs is not working 43 Interrupted milling process 44 Inaccurate milling result 44 Return 44 Warranty 45 Warranty claim 45 Loss of warranty 45 The warranty does not cover 46 Technical improvements 46 Technical data 47 Technical data of the M1 milling unit 47 Option 2 All in One Touch PC 48 Compressed air requirements...

Страница 7: ...07 ZIRKONZAHN OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE VERSION 13 05 2021 ...

Страница 8: ...ONZAHN OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE VERSION 13 05 2021 MILLING UNITS OVERVIEW M1 Soft Milling Unit M1 Wet Milling Unit M1 Wet Heavy Metal Milling Unit M1 Abutment Milling Unit ...

Страница 9: ...r the safe use of the M1 Abutment M1 Soft M1 Wet and M1 Wet Heavy Metal milling units produced by Zirkonzahn srl However it is not intended to replace a training course with regard to the scope of application The participation in a CAD CAM training course offered by Zirkonzahn is recommended Operational capability and long term value of the system can only be guaranteed if service and maintenance ...

Страница 10: ...nizadas For machine safety 2006 42 EC For low voltage 2014 35 EU IEC 61010 1 ed 3 For EMC Rules 2014 30 EU EN IEC 61000 6 4 2019 EN IEC 61000 3 2 2019 EN 61000 3 3 2013 A1 2019 EN IEC 61000 6 2 2019 The declaration of conformity is available and will be provided upon request SERVICE If after reading these instructions some questions remain unanswered or if indications safety instructions or techni...

Страница 11: ...Raw Abutments in a fast way The M1 Soft milling unit is particularly suitable for the dry processing of soft materials such as Sintermetall and zirconia With the integrated wet processing function up to four glass ceramic blanks can be milled in a single milling process with the M1 Wet milling unit With its orbit built on four bearings and the integrated wet processing function the M1 Wet Heavy Me...

Страница 12: ...00W 500W Weight 105kg Made in Italy Südtirol 12 CHAPTER GENERAL ZIRKONZAHN OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE VERSION 13 05 2021 Device ID plate The Device ID plate of the milling unit is attached on the front of the milling unit Manufacturer Zirkonzahn srl Headquarters Italy 39030 Gais BZ is the manufacturer of the milling unit and is referred throughout the operation a...

Страница 13: ...rconia resin wax wood Sintermetall Glass ceramics composite hard metals such as titanium and chrome cobalt Raw Abutments precast titanium abutments In principle all Zirkonzahn materials are suitable for the corresponding categories The processing of third party materials in this system is not recommended due to the lack of coordination regarding tools as well as milling strategies It is recommende...

Страница 14: ...ed correctly NOT INTENDED USE Uses that are not described in the chapter Intended use do not fall within the scope of intended use The manufacturer declines any responsibility for this Particular attention must be given to the following unintended and unauthorised uses The machine is not conceived for processing sintered zirconia The milling unit is not designed for operation in an explosive atmos...

Страница 15: ...f improper use Read the operation and maintenance manual before usage Strictly follow the instructions Caution Hazardous voltage Unplug during repair works The use of water compressed air or solvents is strictly forbidden Moving parts Use by competent personnel only Touching moving parts is strictly forbidden Repair and maintenance work on moving parts is strictly forbidden Fine dust may be genera...

Страница 16: ...text passages in the operation and maintenance manual This symbol indicates the necessity to document work processes RESIDUAL RISKS AND SAFETY REGULATIONS Read and follow the safety instructions in this operation and maintenance manual to avoid danger VQ RGTUQPU CPF FCOCIG VQ RTQRGTV QWT UCHGV EQOGU ſ TUV In the event of equipment defects push the emergency shutdown switch and follow hazard warnin...

Страница 17: ...CDUQTD KV A small deposit of dust in the milling unit can never be completely excluded Therefore wear respiratory protection and safety goggles when opening the milling unit and especially when cleaning it 9JGP OKNNKPI ƀ COOCDNG OCVGTKCNU UWEJ as resin or wood an antistatic suction pipe must be used Use of sharp milling tools In general only hold milling tools by their shank not on their cutting e...

Страница 18: ...emoving the workpiece or changing the elaboration tools The wearing of protective gloves is recommended Possible sparking when used improperly When milling workpieces made of titanium or other light metals the milling unit must not be operated unattended 9G TGEQOOGPF VJCV C UWKVCDNG ſ TG extinguisher is kept ready in the vicinity CPF VJCV C ſ TG FGVGEVQT KU KPUVCNNGF Increased noise emissions If i...

Страница 19: ...plash water FKUVCPEG QH CV NGCUV O QP CNN UKFGU QH YCNNU GVE OWUV DG OCKPVCKPGF VQ GPUWTG UWHſ EKGPV CKT circulation and good accessibility for repair and maintenance For ergonomic reasons an appropriate working height should be provided For optimum accessibility to the processing area the height of the open front plate must be taken into account Work and danger area must be easily visible and lit...

Страница 20: ...20 CHAPTER INSTALLATION SITE ZIRKONZAHN OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE VERSION 13 05 2021 ...

Страница 21: ...Milling Unit Option 1 Desktop PC PC Keyboard Mouse Screen Option 2 All in One Touch PC PC Pivot arm 4 cylinder head screws M6 4 rounded head screws M5 2 LAN cables attached to machine housing 1 power cable attached to machine housing Loose power cable Equipment accessories Power cable M1 Power cable for PC Power cable for screen Video cable for screen Connecting cable suction milling unit M1 ...

Страница 22: ... Cleaning and maintenance set for spindle Backup on USB stick 1 tool magazine Tub without slots for dry milling Calibrating Plate Grindcontrol including accessories M1 Abutment M1 Wet and M1 Wet Heavy Metal Key and calibration block M1 Abutment 3 clamping nuts RA10 RA14 BR16 M1 Abutment H QPG QH VJG EQORQPGPVU URGEKſGF CDQXG KU PQV EQPVCKPGF KP VJG UWRRN RNGCUG EQPVCEV VJG Zirkonzahn Headquarters ...

Страница 23: ...NIT COMPACT LINE VERSION 13 05 2021 Z axis X axis B axis A axis Y axis 01 Chip tray 02 Front plate security switch 03 Main switch 04 Emergency shutdown switch 05 Counter bearing 06 Tool magazine 07 Orbit 08 Calibration probe connection 09 Webcam 10 Bellow 11 Spindle 12 Suction opening with cover M1 MILLING UNIT ...

Страница 24: ...H UGXGTCN GOKUUKQP VKRU YKVJ VJG JCPF UJQWNF DG CXQKFGF CPF ECP NGCF VQ C temporary switching of the pacemaker into the fault mode Raw Abutment Holder QNFGT HQT ſ ZKPI CPF HQT VJG UGTKCN RTQEGUUKPI QH WR VQ RTGHCDTKECVGF VKVCPKWO CDWVOGPV DNCPMU Raw Abutments in the Zirkonzahn milling unit with orbit Ø 95 mm Article number ZBAC169 Glass Ceramics Holder QNFGT HQT ſ ZKPI CPF HQT VJG UGTKCN RTQEGUUKP...

Страница 25: ...0 smooth work process for the dental technician and the dentist from the patient registration articulation modellation realisation to the insertion of the restoration in the patient s mouth Proven manual and digital working techniques can be combined in order to achieve the best possible patient care An overview of the different softwares Zirkonzahn Archiv archive software The intelligent menu hel...

Страница 26: ... scans etc Zirkonzahn Partial Planner Software for partial dentures Zirkonzahn Tray Step by step guided open software for the fabrication of individual impression trays Zirkonzahn Update The software helps to stay up to date and not to miss any of our innovations Zirkonzahn Help Zirkonzahn Help is an extensive database that offers a multitude of hints and suggestions concerning our CAD CAM program...

Страница 27: ...te or in the technical data sheet The milling unit is supplied on a pallet and encased by a cardboard box Do not put any other object on top of the cardboard box A forklift or a lift tray truck 350 kg is recommended for the transport of the pallet Be careful when lifting Wear safety shoes and safety gloves when transporting and setting up the milling unit Caution when removing the cardboard casing...

Страница 28: ...28 CHAPTER INSTALLATION ZIRKONZAHN OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE VERSION 13 05 2021 ...

Страница 29: ...ply 04 Insert dongle Zirkonzahn Scan and Zirkonzahn Modellier if it is not yet connected to the PC CONNECTING THE ALL IN ONE TOUCH PC OPTION 2 01 Screw the pivot arm to the housing of the M1 using four cylinder head screws 02 Attach the All in One Touch PC to the pivot arm with four rounded head screws 03 2NCEG CNN HQWT ECDNGU KP VJG ECDNG IWKFG QP VJG RKXQV CTO CPF ſ Z KV YKVJ VJG EQXGT 04 Attach...

Страница 30: ... 05 Connect dust suction unit not included in the supply to milling unit OUT MAX 1400 W 06 Mount the extraction hose on the milling unit The suction volume of the suction unit must be at least 50 l sec Outside diameter suction hose Ø 45 mm CONNECTING THE GRINDCONTROL Only required for M1 Abutment milling unit M1 Wet milling unit and M1 Wet Heavy milling unit 01 Connect the cooling liquid supply tu...

Страница 31: ...01 03 31 CHAPTER OPERATION ZIRKONZAHN OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE VERSION 13 05 2021 min 30 mA Residual current circuit breaker min 10 A 230 V min 20 A 115 V Power circuit breaker Internet access ...

Страница 32: ... OPERATION ZIRKONZAHN OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE VERSION 13 05 2021 Compressed air mind 6 bar max 10 bar according to ISO 8573 1 2010 Grindbox Basic M1 M5 max 500 W Suction unit max 1000 W SUCTION UNIT ...

Страница 33: ...ls may only be milled wet and the milling unit must not be QRGTCVGF WPCVVGPFGF ſ TG JC CTF Insert all the tools into the tool magazine as far as they go If the elaboration tool is not properly inserted this could lead to increased risks of injuries and faulty results Always wear security equipment Before starting any operation with the milling unit the following checks must be executed in this ord...

Страница 34: ...he Zirkonzahn Fräsen software opens OPTION 2 If the milling unit is connected to a Zirkonzahn All in One Touch PC the software Zirkonzahn Fräsen starts automatically In this case skip this step 08 CTT QWV C TGHGTGPEG TWP C FKCNQIWG DQZ CRRGCTU Ō EQPſ TO YKVJ 1 09 QCF 0 OKNNKPI ſ NG VJG OKNNKPI RTQEGUU KU ECNEWNCVGF HQT VJG UGNGEVGF ſ NG 10 Gſ PG RQUKVKQP CPF UK G QH VJG KPUGTVGF DWTU D UGNGEVKPI V...

Страница 35: ...unit could start unintentionally even when the front plate is open The milling unit has an automatic cleaning mechanism This completes the manual cleaning but does not replace it SAFETY MEASURES WHEN CLEANING THE MILLING UNIT Wear protection mask safety goggles and protective gloves when cleaning the milling unit risk of injury through shavings When designing the milling unit we assumed that all o...

Страница 36: ...ny workpieces that may still be present must be removed from the milling chamber The use of a suitable vacuum cleaner follow manufacturer s instructions is recommended All areas to be cleaned are easily visible and easily accessible with standard vacuum cleaner attachments For cleaning the cleaning positions listed in the milling software must be selected one after the other Open the safety glass ...

Страница 37: ... in the milling unit To do that turn on the compressed air Hold the rear shaft of the collet chuck with the large spanner wrench In order to do so open the folder milling bur selection and click open spindle The clamping device of the spindle is now open and ready for cleaning Open the splash guard with the large spanner wrench Hold the front shaft of the collet chuck with the small spanner wrench...

Страница 38: ...ase the collet chuck with Milling Spindle Grease on the contact surfaces ATTENTION Use the product in small quantities Apply on the contact surfaces only a very thin layer of product Insert the collet back into the spindle and close it with both spanner wrenches Continue with screwing the splash guard back onto the spindle and then turn on the air pressure ...

Страница 39: ...ce is a prerequisite for the safe and proper operation of the milling unit The maintenance intervals must therefore be observed without fail The maintenance plan is enclosed in this operation and maintenance manual The latest XGTUKQP CU YGNN CU VJG URGEKſ E OCKPVGPCPEG KPUVTWEVKQPU CTG CNUQ CXCKNCDNG FKTGEVN KP VJG Zirkonzahn Fräsen software under the menu item More ...

Страница 40: ...40 CHAPTER MAINTENANCE ZIRKONZAHN OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE VERSION 13 05 2021 ...

Страница 41: ...on of Zirkonzahn or in accordance with the Operation and Maintenance Manual 4GRCKTU CPF TGRNCEGOGPV QH GNGEVTKECN EQORQPGPVU OWUV QPN DG ECTTKGF QWV D C SWCNKſ GF electrician under the supervision of Zirkonzahn Zirkonzahn customer support phone 39 0474 066 630 e mail support zirkonzahn com Unplug from mains power when carrying out repair works OGTIGPE UJWVFQYP Ŭ VGPUKQP HTGG RESTART PROTECTION AFT...

Страница 42: ...the front plate LONG TERM SHUTDOWN If the machine is to be shut down for a long period of time it must be ensured that The coolant is drained The milling unit is cleaned The compressed air supply is removed KNNKPI WPKV OWUV DG RTQVGEVGF HTQO FWUV CPF OQKUVWTG CPF UVQTGF CEEQTFKPI VQ VJG URGEKſECVKQPU KP the technical data sheet DISPOSAL In case of dismantling proceed in the reverse order of the eq...

Страница 43: ...only under their guidance or in accordance with the Operation and Maintenance Manual H C OCNHWPEVKQP ECPPQV DG TGEVKſ GF VJTQWIJ VJG KPHQTOCVKQP RTQXKFGF KP VJG QRGTCVKQP CPF maintenance manual the milling unit must be turned off Prevent unauthorised operation Please contact your Zirkonzahn partner Possible faults and troubleshooting Most malfunctions are detected by the software itself and the us...

Страница 44: ... PGEGUUCT ſ PF C FKHHGTGPV NQECVKQP CPF ECTT QWV C TGECNKDTCVKQP Calibrate the milling unit select calibration in the software Zirkonzahn Fräsen and follow the instructions step by step Important The orbit has to be absolutely clean and free of dust and dirt Calibration is carried out using an electrical measuring sensor or zero point sensor included in the scope of delivery Clean spindle and coll...

Страница 45: ...r the equipment except wear parts If the device is passed on to third parties the warranty obligation is recognised only if the passing on occurs within the set warranty period of 12 months WARRANTY CLAIM For warranty claims the customer must prove the date of purchase i e copy of invoice The warranty includes solely at the discretion of Zirkonzahn the free replacement of the entire milling unit o...

Страница 46: ...ials and tools that have not been produced or authorised by Zirkonzahn Use of non original Zirkonzahn spare parts THE WARRANTY DOES NOT COVER Damage during transport and supply it is the forwarding company s liability only if noted on the delivery note when receiving the goods Loss in sales Wear parts TECHNICAL IMPROVEMENTS Zirkonzahn is not required to make any technical amendments or improvement...

Страница 47: ...mm Width milling unit 477 mm Weight milling unit 105 kg Weight front plate 5 kg Glass cladding Hardened Sicurit glass UNI ISO 12150 Width Cleaning Kit 140 mm Electrical power 600 W Operating voltage 100 240 V Frequency 50 60 Hz Mains fuse 6 3 A rapid Overvoltage category II Degree of contamination 2 Control voltage 48 V Stepper motor 48 V 8QNVCIG ƀWEVWCVKQPU Collet chuck Ø 3 mm and Ø 6 mm Directio...

Страница 48: ...tage category II or better of IEC EN 60664 1 Option 2 All in One Touch PC Weight pivot arm with PC 7 9 kg Maximum extendable length 550 mm Maximum height 500 mm Maximum height from bottom edge of milling unit660 mm Protection class IP20 according to IEC EN 60529 COMPRESSED AIR REQUIREMENTS Maximal dew point temperatur Dpt 3 C in case of atmospheric pressure Class 4 according to ISO 8573 1 2010 6QV...

Страница 49: ...rcuit breakers Type AC is prohibited 6JG TGNGCUG XKC C TGUKFWCN EWTTGPV EKTEWKV DTGCMGT CV VJG ſTUV UVCTV WR KU IGPGTCNN C HCWNV QH VJG power connection not of the machine ENVIRONMENT AND STORAGE CONDITIONS Degree of contamination according to IEC 61010 1 2 Up to 2000 m above sea level Ambient temperature in the range from 15 C to 30 C Do not expose to direct solar radiation Maximum relative air h...

Страница 50: ...50 ZIRKONZAHN OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE VERSION 13 05 2021 NOTES ...

Страница 51: ...51 ZIRKONZAHN OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE VERSION 13 05 2021 ...

Страница 52: ...H U M A N ZI RCON I U M T ECH NOLOGY Zirkonzahn Worldwide Tel 39 0474 066 660 info zirkonzahn com www zirkonzahn com All information is subject to change Errors and omissions excepted Version 13 05 2021 ...

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