background image

7

5  Product description

The end-of-arm platform of Zimmer Group is equipped with an extensive portfolio of functions and with universal communi-

cation interfaces. MATCH is compatible with any lightweight construction robot. The system can be mounted to the robot 

flange and set up conveniently with just a few manual adjustments.
The product is a safe quick-change system (fixed part).

The basic and proven safety principles from DIN EN 13849-1 can be complied with only if original parts from Zimmer GmbH 

are used.
The original parts from Zimmer GmbH required for the safety principles are:

1

Stationary part (LWR50F-XX)

2

Loose part with gripper (LWR50L-XX)

3

Storage station (ALWR1-50-A) (sensors optional)

For the overall safety of the function, all three components (stationary part, loose part with gripper, and storage station) 

must be taken into account (see "Functional Safety" section).

1

2

3

INSTALLATION AND OPERATION INSTRUCTIONS: 

LWR50F

DDOC01074 / b

EN / 2021-09-15

Zimmer GmbH • Im Salmenkopf 5 • 

 77866 Rheinau, Germany • 

 +49 7844 9138 0 • www.zimmer-group.com

Содержание LWR50F Series

Страница 1: ...INSTALLATION AND OPERATING INSTRUCTIONS Fixed part LWR50F series DDOC01074 THE KNOW HOW FACTORY www zimmer group com...

Страница 2: ......

Страница 3: ...tion 15 10 1 Installing the product 16 10 2 Installing the energy supply 17 10 2 1 Mounting LWR50F 00 04 A and LWR50F 00 05 A 18 10 2 2 Mounting LWR50F 01 03 A 18 10 2 3 Mounting LWR50F 08 01 A 19 10...

Страница 4: ...ding these dangers The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices can...

Страница 5: ...n the following examples require the written permission of the manufacturer Use of the product under extreme conditions such as aggressive fluids or abrasive dusts Additional drilled holes or threads...

Страница 6: ...tem The product is designed exclusively for electric operation using a 24 V DC power supply The product must always be mounted on materials that dissipate heat The product is intended for industrial u...

Страница 7: ...from DIN EN 13849 1 can be complied with only if original parts from Zimmer GmbH are used The original parts from Zimmer GmbH required for the safety principles are 1 Stationary part LWR50F XX 2 Loos...

Страница 8: ...Confirmation number 5 2 Product variants and compatibility INFORMATION You can find information about product variants and their compatibility on our website Please contact Zimmer Customer Service if...

Страница 9: ...oose part Due to the differently sized centering pins and marks on the loose parts they cannot be installed backwards on the stationary part The product is equipped with a hot plug function which allo...

Страница 10: ...shing Unknown IO Link device Unknown IO Link device Continuous light Warning is present Continuous light Taught in workpiece gripped Workpiece vacuumed vacuum H2 Continuous light Gripper in end positi...

Страница 11: ...respond if the lockings are extended and make contact in the stationary part When the stationary and loose part are joined the internal spring pin contacts for signal transmission are contacted Then t...

Страница 12: ...ront markings of the storage station Turn in the sensors until they emit a signal Fasten the sensors at this position Coat the sensors with sealing lacquer 6 3 3 Adjust the sensors in the storage posi...

Страница 13: ...helical compression springs used can be given 6 5 Forces and torques INFORMATION You can find the information in the technical data sheet on our website Please contact Zimmer Customer Service if you...

Страница 14: ...uations Avoid wind drafts water condensation formation Cover the product with a weatherproof tear resistant foil to prevent dust Pack the product and do not expose it to direct sunlight during storage...

Страница 15: ...unintentionally Check the machine for any residual energy that may be present NOTICE Installation may only be carried out by qualified personnel in accordance with these installation and operating in...

Страница 16: ...ction Loosely attach the mounting screws lose an Tighten the mounting screws crosswise 6 bs 6 Connection bs Mounting screw INSTALLATION AND OPERATION INSTRUCTIONS LWR50F DDOC01074 b EN 2021 09 15 Zimm...

Страница 17: ...les that are used by Zimmer GmbH feature a minimum bending radius of 10 x the outer diameter This bending radius must not be undershot Freely suspended cables must be secured to prevent excessive moti...

Страница 18: ...10 2 2 Mounting LWR50F 01 03 A The selected fixed part is equipped with an integrated Smart Communication Module SCM with RS485 interface pin Color Function Explanation 6 1 2 4 8 3 5 7 M8 8 pin Socket...

Страница 19: ...ontrol system 10 2 4 Mounting LWR50F 10 01 A pin Color Function Explanation 4 2 1 6 8 7 5 3 M8 8 pin Connector bracket 1 White Output 1 Outside signal 2 Brown Input 1 Inward move command 3 Green Input...

Страница 20: ...N outputs of the control system 10 2 6 Mounting LWR50F 09 01 A pin Color Function Explanation 6 1 2 4 8 3 5 7 M8 8 pin Socket bracket 1 White Analog output 0 to 10 V DC output 2 Brown Output 3 Connect...

Страница 21: ...2 8 Mounting LWR50F 13 04 A and LWR50F 13 05 A Activation is done via SCM or a commercially available IO Link master with Port Class B pin Color Function Explanation 4 1 3 M8 3 pin Connector bracket...

Страница 22: ...rd move command 5 Pink Analog output 0 to 10 V DC output 6 Yellow Output 3 Connect signal 24 V if loose part is coupled 7 Black Output 1 Outside signal 8 Gray Output 2 Inside signal inside The inputs...

Страница 23: ...tion on our website Please contact Zimmer Customer Service if you have any questions 10 5 Heat dissipation In the event of high ambient temperatures the product must be installed on heat dissipating m...

Страница 24: ...he desired position Release the Freedrive Button again as soon as you have reached the desired position The robot and product stop at their position Observe the information from the robot manufacturer...

Страница 25: ...rosion damage or contamination Have maintenance work be performed by Zimmer Customer Service whenever possible Dismantling and reassembling the product without authorization may result in complication...

Страница 26: ...laration In terms of the EC Regulation 1907 2006 Name and address of the manufacturer Zimmer GmbH Im Salmenkopf 77866 Rheinau Germany 49 7844 9138 0 info zimmer group com www zimmer group com REACH st...

Страница 27: ...chnical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special documents for the incomp...

Страница 28: ...fety of machinery General principles for design Risk assessment and risk reduction DIN EN 61000 6 3 EMC Generic standard Emission standard for residential commercial and light in dustrial DIN EN 61000...

Отзывы: