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INSTALLATION AND OPERATING INSTRUCTIONS:

 

Manual tool changers, HWR series 

11

DDOC001

12 / h

EN / 2020-01-15

Zimmer GmbH 

 Im Salmenkopf 5 

 

 77866 Rheinau, Germany 

 

 +49 7844 9138 0 

●  

 +49 7844 9138 80 

 www.zimmer-group.com

8.1 

Setting the clamping force at the fixed part

This adjustment procedure changes the position of the 

clamping mechanism 

bu

with the locking bolts 

7

in rela-

tion to the clamping ring in the loose part 

3

.

 

Move the locking lever 

2

into the horizontal position 

and release the tool changer.

 

Loosen the grub screw 

bs

 – do not completely un-

screw it.

 

Turn the clamping nut 

bt

to adjust it.

•  By turning clockwise, 

 

Ö

the play between the locking bolt 

7

in the 

fixed part 

1

and the annular groove 

cl

in the loose 

part 

3

decreases.

 

Repeatedly close the element and actuate the clamping lever 

2

.

 

► Repeat the adjustment until the clamping force is approx. 30 N to 50 N.

 

At the end of the adjustment procedure, tighten the grub screw 

bs

again.

NOTICE:

The pitch of the clamping nut is 1 mm.

1 revolution of the clamping nut = 1.00 mm height adjustment on the clamping mechanism.

3/4 revolution of the clamping nut = 0.75 mm height adjustment on the clamping mechanism.

1/2 revolution of the clamping nut = 0.50 mm height adjustment on the clamping mechanism.

1/4 revolution of the clamping nut = 0.25 mm height adjustment on the clamping mechanism.

8.2  Setting the clamping force at the loose part (normal case)

This adjustment procedure changes the position of the clamp-

ing ring 

br

 

in relation to the position of the locking bolts 

7

in 

the 

fixed part 

1

.

 

Move the locking lever 

2

into the horizontal position and 

release the tool changer.

 

Loosen the grub screw 

bs

of the loose part 

3

 – do not 

completely unscrew it.

 

Turn the clamping nut 

bt

to adjust it.

•  By turning clockwise, 

 

Ö

the play between the clamping pin in the 

fixed 

part 

1

and the clamping ring 

br

in the loose 

part 

3

increases.

 

Repeatedly close the element and actuate the clamping 

lever 

2

.

 

► Repeat the adjustment until the clamping force is approx. 

30 N to 50 N.

 

At the end of the adjustment procedure, tighten the grub 

screw 

bs

again.

INFORMATION:

If the loose part 

3

is mounted on a tool, it does not 

have to be dismantled for the adjustment procedure. 

The clamping nut 

bt

can also be operated from the 

inside.

bs
bt

bu

2

1

7

br

3

bs

bt

bs

3

Содержание HWR Series

Страница 1: ...INSTALLATION AND OPERATING INSTRUC TIONS HWR series Manual tool changers DDOC00112 THE KNOW HOW FACTORY www zimmer group com...

Страница 2: ...DDOC00112 h EN 2020 01 15 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS Manual tool changers HWR series...

Страница 3: ...pe plate 5 6 Function 6 6 1 Technical data 6 7 Installation 7 7 1 General installation information 7 7 2 Installation of the mechanical system 7 7 3 Installation of accessories 8 8 Setting the clampin...

Страница 4: ...ose a hazard the tool changer is not properly installed used or maintained the tool changer is not used for its intended purpose local regulations legislation ordinances guidelines such as the EC Mach...

Страница 5: ...irect contact with perishable goods food is not permitted 4 Personnel qualification Installation commissioning and maintenance may only be performed by specialists These personnel must have read and u...

Страница 6: ...2is folded up completely and therefore does not create any interference contours A fixed part 1can be operated with as many loose parts as desired That significantly reduces set up times during tool e...

Страница 7: ...movement of the machine or system into which the tool changer is to be installed Switch off the power supply to the machine before all work Secure the machine against being switched on unintentionall...

Страница 8: ...GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS Manual tool changers HWR series 7 3 Installation of accessories...

Страница 9: ...With flat plug 32 pin WER2000 pneumatic transmission element With 6 connections M5 Loose part 3 6 pneumatic connections bowith M5 threads 6 pneumatic connections tubeless with O rings bq 2 connecting...

Страница 10: ...part must be 0 0 mm A gap between the fixed and the loose part indicates that inside the element the end face of the clamping sleeve btof the loose part 3and of the clamping ring brof the fixed part 1...

Страница 11: ...on the clamping mechanism 3 4 revolution of the clamping nut 0 75 mm height adjustment on the clamping mechanism 1 2 revolution of the clamping nut 0 50 mm height adjustment on the clamping mechanism...

Страница 12: ...ries NOTICE The pitch of the clamping nut is 1 mm 1 revolution of the clamping nut 1 00 mm height adjustment on the clamping mechanism 3 4 revolution of the clamping nut 0 75 mm height adjustment on t...

Страница 13: ...t 3 Lower the fixed part 1 If there are any additionally mounted energy elements see accessories watch closely to make sure the coupling is clean The fixed part and the loose part must be completely f...

Страница 14: ...of the tool changer must be made only using the original packaging If the tool changer has already been installed on the superordinate machine unit you must ensure that no uninten tional movements can...

Страница 15: ...Hoch See manufacturer s address Rheinau Germany 2020 01 15 Martin Zimmer First name last name Address Place and date of issuance Legally binding signature Managing Partner 15 REACH declaration In ter...

Страница 16: ...rements No 1 1 2 No 1 1 3 No 1 1 5 No 1 3 1 No 1 3 2 No 1 3 4 No 1 3 7 No 1 5 1 No 1 5 3 No 1 5 4 No 1 6 4 No 1 7 1 No 1 7 3 DIN EN ISO 12100 2011 03 Safety of machinery General principles for design...

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